Cavity Sliders WallMountTrack User manual

2” thick doors 2-1/4” thick doors ONLY
Offset mounting plate by 1/4”
6.35mm spacer
(1/4”)
12.7mm spacer
(1/2”)
62mm
(2-7/16”)
C
L
62mm
(2-7/16”)
Center
line of
door
C
L
6.35mm
(1/4”)
Go to page 2(overleaf)
1
PAGE
Please Note: Most of the time the carriages, SofStop
mechanism and activators can be inserted into one end
of the track after the track is mounted.
If there is no room, you will need to insert these
components before mounting the track.
1. Prepare the doors.
CS WallMount Track is designed to suit doors from
35-45mm thick (1-3/8” to 1-3/4”) as standard.
If your doors are 2” thick, you will need to add a spacer.
If your doors are 2-1/4” thick, you will need to add a
spacer and offset the mounting plate as shown.
Drill mounting plate holes.
a) 1-3/8” & 1-3/4” thick doors.
Drill front and rear holes 150mm (6”) in from the edge of
the top of your door leaf as shown (right).
Note: these mounting plates must be placed exactly in
the center of the door thickness.
b) 2” thick doors: Drill holes as above.
c) 2-1/4” thick doors: Drill holes as above, but offset
them 6.35mm (1/4”) from the center of the door leaf as
shown.
Fit screws
as shown Black
plastic
stop
Mounting
plate
Track
stop
20-21mm
(13/16”)
5-5.5mm (1/4”)
Drill ø25mm (1”)
13mm (1/2”)
deep
T-Guide
62mm
(2-7/16”)
1-3/8” & 1-3/4” thick doors
Installation
Instructions
Read through the notes carefully before beginning as
different mounting plate positions and setups may be
required for different configurations.
150mm (6”) to
center of boss
hole
IMPORTANT
CS carriages require a clean track running surface free
of any contamination or damage.
After installation but before lining, clean the full length
of the inside running surface of the track with a soft
rag to ensure no dirt, grit or aluminum swarf get into
the track. TAPE UP THE TRACK to ensure no dust or
debris enter the track during building works.
Groove the door.
At the bottom of the door, cut a groove to the dimension and
tolerance shown. Make it central to the door thickness and
absolutely straight.
Fit mounting plates.
Screw the mounting plates to the front and rear top edge
of the door, making sure the black plastic stop is facing the
edge of the door.
© Cavity Sliders USA Inc.
Drawings are not to scale.

Twin (Soft Open & Soft Close)C
M5 pan head
machine screw
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PAGE
Front pickup
mechanism
(in charged
position)
Rear pickup
mechanism
(push this way to
charge)
T-Guide
A. Standard M6/M8 (non-SofStop)
Single (Soft Close)B
Insert the carriages into the track, taking care not to damage
the wheels on the sharp edge of the track.
Front
carriage
Dolly
wheel
Dolly
wheel
M5 pan head
machine screw
Rear
carriage
Rear
carriage
Front
carriage
SofStop
cassette
Pickup
mechanism
(push this way
to charge)
Front
carriage
Front
carriage
Rear carriage
(M6 or M8)
Rear
carriage
Slide rear activator
into track first
M6 Carriage M8 Carriage
4. Hang the door.
Position the carriages in the pocket opening approximately
where the mounting plates on the door will be located when the
door is in the closed position.
Position the door underneath the carriages. Raise the door up so
that the round head of the wheel hanger shaft lines up with the
keyhole shaped hole in the mounting plate.
Depress the plunger using the wheel hanger shaft head and slide
sideways using the adjusting wrench until it snaps into locked
position. Repeat for the other carriage.
Plunger
pin
Pre-machined
slots
Mounting
plate
a) The single SofStop mechanism fits together as shown
below. Push pickup mechanism in the direction shown to
charge it.
2. Fix the track.
CS WallMountTrack is screw fixed from the side through
the pre-machined slots in the extrusion.
Hole centers are pre-set at 406mm (16”) apart.
Screw fix the track to the stud wall using #8 screws,
ensuring it is level and solid enough to support the door
weight.
Note: for 2” thick doors, a 6.35mm (1/4”) spacer is required.
For 2-1/4” thick doors, a 12.7mm (1/2”) spacer is required.
For fixing to concrete walls, the use of masonry anchors is
recommended. You may need to open the existing holes to
suit the type of masonry anchor you have selected.
Clean out all swarf and debris from the track before hanging
the door.
3. Fit the carriages (A, B or C).
b) Most of the time you will have room to slide the
mechanism in from the end of the track fully assembled.
c) If there is not enough room, remove the front carriage
(attached to the SofStop cassette).
Insert as individual components and re-assemble in the
track.
Make sure the front carriage with the tow bar
connected to the soft close mechanism faces the end of
the track that you want to soft close.
The twin SofStop mechanism fits together as shown below.
Push front and rear pickup mechanisms in the direction
shown to charge them.
Most of the time you will have the room to slide the
mechanism in from the end of the track fully assembled.
If there is not enough room, remove the front carriage
(attached to the SofStop cassette).
Insert as individual components and re-assemble in the track.
5. Fit the T-Guide.
Screw the 23mm (7/8”) high black plastic floor guide in the
correct location.
The T-Guide should be
concealed directly below the
front edge of the door.
Note: a 50mm (2”) high T-Guide
is available if required.

To lower
door
To raise
door
Adjusting
wrench
Turn nut to adjust
8. Set the activator position.
Single & Twin
a) Slide the activator into the track through the activator slot
and position it about 20” back from the end of the track
that you want to soft close.
Do not tighten grub screws.
3
PAGE
b) If the end of the track does not butt up to the
wall, use a straight edge.
Hold the activator setting block on the straight
edge or finished wall and gently close the door
onto it.
The activator will slide along the track into the
correct position.
c) Open the door and remove the activator setting block.
Without moving the activator, tighten all four grub
screws.
d) If you have a twin mechanism (soft close & soft open),
you will need two activators. Repeat the steps above
for the other end.
9. Attach the fascia and end caps.
Remove protective tape from fascia if applied.
Insert top leg of fascia (A) into the recessed groove at the
top of the track extrusion.
Push down firmly until middle leg (B) clips into groove (C)
along the bottom of the track extrusion.
Screw end caps into screw tubes inside track and fascia
extrusions as shown using screws provided.
7. Adjust the door height.
When adjusting door height, the wrench should be horizontal to
the nut.
Use the small end of the wrench supplied to adjust the door for
height and plumb.
To raise door: Rotate wrench from left to right.
To lower door: Rotate wrench from right to left.
Note: The top of the hanger pin screws into
a self-locking Nyloc type nut in the carriage. For the assembly
to remain in its adjusted position over time the hanger pin must
be screwed into the nylon locking portion of the nut by at least
3 full turns. (The thread gets harder to turn once it reaches the
start of the nylon locking ring).
If you raise the door to the maximum height position, the
threaded bolt may contact fixing screw heads. If required,
remove hanger bolt from wheel and remove 2-3mm (1/8”) of
thread.
Longer hanger pins are available if more height adjustment is
required.
Door
A
B
End cap
Fascia
Go to page 4(overleaf)
C
Straight
edge
Activator
setting
block
6. Insert the track stops.
Once the door is installed and running smoothly, insert the
track stops into the track (if not already fitted) and tighten in the
correct location.

Another quality product from:
Cavity Sliders USA Inc.
548 Finney Ct, Gardena, CA 90248
Phone: [phone]
Fax: [phone]
[email protected]
www.cavitysliders.com
© All copyright and other property in this document is reserved by Cavity Sliders USA Inc.
Details and specifications are subject to change without notice. Whilst all care is taken to ensure
the accuracy of all information, no responsibility will be accepted for any errors or omissions.
Drawings are not to scale.
CS WALLMOUNT TRACK (O.D. 2018). 07.2019 - ZG00263 / 61318/US
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PAGE
10. If you need to remove the door.
Fit the club end of the adjusting wrench over the
hexagonal nut at the bottom of the hanger pin.
Use the extended part of the wrench to press down the
plunger pin that protrudes up from the mounting plate.
Once this plunger is fully depressed slide the wrench
sideways towards the plunger pin.
The whole carriage (including the shaft) will now disengage
from the mounting plate.
It is not always easy to slide the wrench sideways.
You may need to relieve the door’s weight by putting a
wedge between door and floor.
Remove the black plastic stop that is tightly fitted into the
mounting plate by tapping it out in the direction shown
using a hammer and drift.
Black plastic
stop
Tap this way
to remove Adjusting
wrench
Plunger
pin