Cavity Sliders CAVILOCK CL400 Magnetic Bi-Parting ADA User manual

Installation Instructions
for CL400 Magnetic
Bi-Parting ADA Privacy
Handles
2
PAGE
Before you Start:
1. These handles have been manufactured to specifications which cannot be altered by the
installer. These include:
a Handle type: the CL400 ADA handle is available in Passage, Privacy and Bi-Parting versions. You
have purchased the Bi-Parting Privacy version.
b Configuration: the Privacy handle configurations include; Snib/Snib, Snib One Side and Snib/Emergency.
c Door thickness range: There are four different door thickness ranges: 34-40mm, 40-46mm,
46-52mm and 52-58mm (1-3/8” to 1-9/16”, 1-5/8” to 1-3/4”, 1-13/16” to 2” and 2-1/16” to 2-1/4”).
Handles for thicker doors are available on request.
d Security: the CL400 handle varies in security depending on the version and configuration. The
CL400 ADA Bi-Parting Privacy configuration provides low level security. It is important to note
that the CL400 handle should not be installed in situations where a high level of security is
required, e.g. external entry points or high security internal doorways.
Refer to the information printed on the Side Handle and Chassis boxes to ensure you have
purchased handles with the correct specifications for your situation. If the specifications are
incorrect you will need to exchange the handles.
2. Component drawings have been provided. Please familiarise yourself with the components and
check the package to ensure nothing is missing. Note: Components may vary slightly between
configurations.
3. To ensure the handles latch accurately, it is essential that both doors are adjusted for height and
are parallel with each other when closed before installing the handles.
4. The CL400 is a metric handle. Accurate measurements are shown in millimetres. Conversions to
inches are approximate.
5. NZS4121:2001: To comply with NZS4121:2001 the centre of the handles should be positioned between
900mm and 1200mm (1000mm optimal) above finished floor level. There must be a minimum clear
walk through of 760mm (Aust. 850mm). There must be a 45mm clear space from edge of pull handle
to door jamb when the doors are fully open. The supplied ‘Down to Lock’ label must be positioned as
close as possible to the locking handle. Consult local standards for guidelines relating to the specific
project.
USA ADA (American Disabilities Act) Guidelines: Handle should be positioned between 34 - 48”
above finished floor level. Allow a minimum of four inches for the protrusion of the door in the
open position. This can be achieved by using track stops or blocking in the back of the pocket.
Consult local standards for guidelines relating to the specific project.
WARNING: THE BI-PARTING CHASSIS CONTAINS A STRONG MAGNET
IRON FILINGS - Magnets will attract shavings from iron or ferrous metals which may be
hard to remove. Keep magnets a safe distance away from these materials.
DANGER FOR CHILDREN - Magnets may cause serious injury if swallowed. Keep out of reach of
children.
CRUSHING, BLISTERS AND CUTS - Fingers may become caught between magnets resulting in
crushing, blisters or cuts.
BREAKING OR CHIPPING - It is possible that magnets could chip or shatter on contact with other
hard materials, resulting in chips flying off at high speed into someone’s eye. Chips can also be
very sharp - treat them as you would broken glass.
MAGNETICALLY SENSITIVE ITEMS - Keep a safe distance between the magnet and all objects
that can be damaged by magnetism (e.g. mechanical watches, pacemakers, cell phones etc.).
DISPOSAL - Magnets should be disposed of carefully and in accordance with your local regulations.
IMPORTANT: Install THIS handle FIRST
1
PAGE
Component Drawings - Bi-Parting Mate
a
b
c
d
e
f
g
h
Bi-Parting Side Handle (Left)
a
b
c
d
e
f (2)
g (6)
h (3)
Bi-Parting Side Handle Box
Bi-Parting Side Handle (Right)
Bi-Parting Face Plate
Bi-Parting Chassis Box
Bi-Parting Chassis
Magnet
Chassis Mounting Screws (2)
Side Handle to Chassis Screws (6)
Face Plate Screws (3)
Handle Joining Screws (2)
j
i
CL400 Allen Key j
i
Tools (contained in Bi-Parting Chassis Box)
4
PAGE
Door Preparation Fitting the Bi-Parting Mate Fitting the Bi-Parting Mate
3
PAGE
1. Mark a line on the face of the doors where
the centre of the handles are to be positioned.
Align the centre line on the door cut out
template with the centre line on the door.
Follow the instructions on the template.
Repeat cut out for both doors.
Door faceDoor face
Door
cut out
template
Transfer
lines
across
front
edge of
doors
2. Mark two holes in the centre of the door
thickness in the positions shown. Using these
marks, drill two 2.5mm (3/32”) diameter holes
to a depth of 35mm (1-3/8”).
Repeat holes for both doors.
1
Chassis
mounting
screws
Centre of door
thickness
3
3. The Bi-Parting chassis contains a
strong magnet. Read the warning on
page 2 before continuing.
Remove the Bi-Parting chassis from its
packaging. Remove the face plate screw
and face plate from the chassis.
Align the chassis with the centre of the door
thickness. Screw the chassis to the door (using
the two chassis mounting screws) through
the slotted holes at the top and bottom of the
chassis. DO NOT fully tighten the screws.
Realign the chassis with the centre of the
door thickness. When happy with the chassis
position, fully tighten the screws.
3mm (1/8”) gap
under head
Side handle
to chassis
screws
4
4. Fit the 6x side handle to chassis screws.
Leave a 3mm gap (1/8”) between the underside
of the screw head and the chassis.
Go to page 5 (overleaf)
Magnet
5. Select the Bi-Parting side handle that has
no visible fasteners (see diagram 5).
Fit it to the chassis by sliding the front flange
of the handle under the heads of the 3x side
handle to chassis screws. Tighten the screws.
5
6
7
8
6. Fit the remaining Bi-Parting side handle to
the chassis and tighten the 3x side handle to
chassis screws.
8. Fit the Bi-Parting face plate to the chassis
using the 3x face plate screws.
Face
plate
screws
Correct alignment
✓
==
Slotted hole
Bi-Parting
face plate
Front flange
CL400
Allen key
5mm
(13/64”)
5mm
(13/64”)
Ø 2.5mm
(3/32”)
2
Door
thickness
7. Use the ball end of the CL400 Allen key
to tighten the 2x handle joining screws.
Use the other end of the Allen key to
firmly tighten the screws.
M3.5
handle
joining
screws
No
visible
screws
here
Straight handle option shown.

7
6
PAGE
PAGE
PAGE
9
9. Remove the privacy chassis from its
packaging. Remove the face plate screw
and face plate from the chassis.
Align the chassis with the centre of the door
thickness. Screw the chassis to the door (using
the two chassis mounting screws) through
the slotted holes at the top and bottom of the
chassis. DO NOT fully tighten the screws.
Realign the chassis with the centre of the
door thickness. When happy with the chassis
position, fully tighten the screws.
10
Fitting the Privacy Handle
Fitting the Privacy Handle
u
v
w
x
l
m
n
o
p
q
r
s
t
Plunger
flats
Turn
clockwise
Plunger
nut
10. Fit the six side handle to chassis screws.
Leave a 3mm gap (1/8”) between the underside
of the screw head and the chassis.
11. Fit the privacy side handle containing
the snib latch to the chassis as follows (if
installing a snib/snib privacy handle install
ONE of the side handles only):
11
a. Align the recess in the back of the snib
button with the arm of the locking slider.
b. Slide the front flange of the handle under
the heads of the 3x side handle to chassis
screws. Tighten the screws.
IMPORTANT: Install THE OTHER handle FIRST
Front
flange
a
a
b
b
Locking slider arm
Recess
Reversed View
3mm (1/8”)
gap under
head
Correct alignment
✓
==
Slotted
hole
Centre of door
thickness
Chassis
mounting
screws
m
n
o
s(2)
t(6)
u(3)
Privacy Side Handle Box
kPrivacy Side Handle (Left)
Privacy Side Handle (Right)
r(2) q
p
w(2)
x
(red)
x
(green)
y(2)
Privacy Face Plate
Privacy Chassis Box
Privacy Chassis
Plunger
Shroud
Plunger Nut
Spring Reservoirs (2)
Chassis Mounting Screws (2)
Side Handle to Chassis Screws (6)
Handle Joining Screws (2)
Clip-In Indicators (2)
Face Plate Screws (3)
Emergency Release Button
(Where Applicable)
v
l
5
Component Drawings
Plunger Adjustment
Spanners (2)
Tools (contained in Privacy Chassis Box)
y
k
Side
handle to
chassis
screws
8
PAGE
© Cavity Sliders Limited. CAVILOCK®CL400®
MAGNETIC (O.D. 2013) ADA PRIVACY BIPARTING
INSTRUCTIONS. 61232/CL405ZA927 - 02.2018
All copyright and other property in this document is reserved
by Cavity Sliders Limited. Details and specifications are
subject to change without notice. Whilst all care is taken
to ensure the accuracy of all information, no responsibility
will be accepted for any errors or omissions. ® CS FOR
DOORS, CS CAVITY SLIDERS and CAVILOCK are Registered
Trademarks. Patents pending.
12. Manually push the plunger in the
privacy chassis forward until there is no gap
between spring reservoir one (SR1) and
spring reservoir two (SR2).
12
13
13. Two identical spanners have been
supplied. Restrain the plunger nut using the
large end of one of the supplied spanners.
Place the small end of the second spanner
across the flats under the head of the plunger.
Keep the spanner restraining the plunger nut
stationary while turning the second spanner
clockwise.
14
14. Continue to turn the spanner until there is
no longer a gap between the spanner and the
chassis.
Now turn the spanner anti clockwise half a turn.
The plunger should now be adjusted correctly.
Slide the doors closed and check that they
latch. Adjust if necessary.
Adjusting the Plunger
Adjusting the Plunger
Cavity Sliders Limited
Auckland Head Office
5 - 7 Rakino Way
Mt Wellington
Auckland, NZ
T+64 9 276 0800
F+64 9 276 2525
[email protected]
Recyclable
Packaging
www.csfordoors.co.nz
www.cavitysliders.com.au
www.cavitysliders.com
16. Fit the remaining privacy side handle
to the chassis by sliding the front flange of
the handle under the heads of the 3x side
handle to chassis screws.
Tighten the screws.
Fitting the Remaining Side Handle
and Face Plate
SR1 SR2
No gap
15
16
Front View
Rear View
15. If installing a snib/snib privacy handle
proceed to Step 17, otherwise, fit the
emergency release button (with the spring
attached) over the locking slider arm.
Emergency
release
button
Locking
slider arm
Fitting Emergency Release
Spanner
Plunger
nut
Red
section
Note: the locking slider arm may have been
pre-cut depending on the width of the door.
The drawing below demonstrates a cut
slider arm.
Push
here
➟
Gap
No
gap
Fit the privacy face plate to the chassis using
the 3x face plate screws.
Face plate
screws
Privacy
face
plate
17. With the pull handle in the ‘unlocked’
position, insert one of the handle joining
screws through the bottom hole in the side
handle and tighten.
Fixing the Side Handle
Fixing the Side Handle
18. Close the door and lock the handle by
pushing the pull handle downwards.
Insert the second handle joining screw
through the top hole and tighten.
While the door is closed, lock and unlock the
door to check the action. Adjust if necessary.
19. With the pull handle down in the ‘locked‘
position, insert the RED clip-in indicator into
the TOP hole.
Note: the indicator is designed to remain in
place permanently and may require some
force to insert.
Fitting the Clip-in Indicator
Warning: it is very important that you follow
the next instructions carefully as the clip-in
indicator cannot be easily removed once
installed.
Fitting the Clip-in Indicator
20. Lift the pull handle up to unlock it.
Insert the GREEN clip-in indicator into the
BOTTOM hole.
Pull
handle
Pull handle
in locked
position
Red clip-in
indicator
Green
clip-in
indicator
Handle
joining
screw
Handle
joining
screw
17
18
19
20
Go to page 6
Note: Components will vary between the
‘Snib/Emergency’, ‘Snib/Snib’ and ‘Snib One Side’
versions. Straight handle option shown.
Pull handle
in unlocked
position