CEAG COOPER CG-Controller User manual

Operating Instructions
CG-Controller for
CG 2000/ZB-S
Target group: Skilled Electricians
300 80 001 458 (B)

2
2 Safety instruction ....... 4
2.1 Important information 4
3 Conformity to standards6
4 Specifications ............. 6
4.1 Specifications ............. 6
4.2 Use as prescribed..... 6
5. Installation ................... 8
5.1 Assembly .................... 8
5.2 Electrical connection . 8
5.3 Necessary entries and
first steps .................... 9
6 CG-Controller in the
emergency lighting
system......................... 9
7 Definitions of keys .... 10
8 Status display and
fault display ................. 11
8.1 Status display .............. 11
8.2 Fault display ................ 11
8.2.1 Sum failures ................. 11
8.2.1.1 Example of a sum
failure Message ........... 11
8.2.1.2 Example of no sum failure
Message ...................... 11
8.2.2 Display of additional
failures ......................... 11
9 Menus .......................... 13
9.1 Menu overview ............ 13
9.2 Main screen ................. 13
9.2.1 Automatic return to
the main screen ........... 13
9.2.2 Cyclic data reception for
emergency
lighting systems .......... 13
9.2.2.1 Conditions for
switching off for cyclic
data reception ............. 13
9.2.3 LCD back lighting ........ 13
9.3 Main menu ................... 13
9.4 «Test» menu ................. 15
9.4.1 Starting the functiontest
FT or durationtest DT for
individual devices ........ 15
9.4.2 Starting the functiontest
FT or durationtest DT for
all devices .................... 15
9.4.3 Cancelling the duration-
test ............................. 15
9.5 «Block/Reset» menu . 16
9.5.1 Block / enable ........... 1 6
9.5.2 Manual reset ............. 16
9.6 «Info device» menu
(Submenu 1) ............... 17
9.7 Info device
(Submenu 2) ............ 1 7
1 Contents
9.7.1 Status of electrical
circuit (device
type=CG2000) .......... 17
9.7.2 Status of electrical
circuit (device
type=ZB-S) ............... 17
9.7.2.1Circuit status of ZB-S
in line 2 ....................... 1 8
9.7.2.2Circuit failure of ZB-S
in line 3 ....................... 1 8
9.7.3 Luminaire-status (device
type=CG2000) ............ 19
9.7.4 Luminaire-status
(device type=ZB-S) . 19
9.7.5 DLS/TLS/3PhW-status
(device type=CG2000) 2 0
9.7.6 DLS/TLS/3PhW-status
(device type=ZB-S) . 20
9.7.7 Charging-/bat. stat. . 20
9.8 «Setup CG-Controller»
menu .......................... 21
9.8.1 Select language ........ 21
9.8.2 Setup time and date 21
9.8.2.1 Changing to daylight
savings time.............. 21
9.8.2.2 Changing to
standard time........... 21
9.8.3 Next FT ...................... 22
9.8.3.1 Next FT
safety function .......... 22
9.8.4 Next DT...................... 2 2
9.8.4.1 Next DT
safety function .......... 22
9.8.5 Relay settings........... 2 3
9.8.5.1 Activation time of
relay ............................ 23
9.8.5.2 Default relay setting 24
9.8.6 Serial number ........... 24
9.8.7 Customer Service
Information ................ 24
9.8.8 Password .................. 24
9.8.8.1Activate password .. 24
9.8.8.2Deactivate pass-
word ........................... 24
9.8.8.3Activate submenu
password .................. 25
9.8.8.4Menu password
inquiry ........................ 25
9.8.9 NID receive ............... 25
9.8.9.1Waiting for a service
request message .... 25
9.8.9.2Service request
message received ... 25
9.8.10 Network Master ....... 25

3
9.9 „Setup device“
menu .......................... 26
9.9.1 Find devices autom. 26
9.9.1.1„Searching for device“
message (CG2000) .. 26
9.9.1.2„Searching for device“
message (ZB-S) ....... 26
9.9.1.3„Device found“
message.................... 2 6
9.9.1.4„Device not found“
message.................... 2 6
9.9.1.5Error analysis for finding
device autom............ 27
9.9.2 Adding/delete man .. 27
9.9.2.1Device already
present ...................... 27
9.9.2.2Device not yet
present ...................... 27
9.9.3 Synchronising clocks28
9.9.3.1Initiating synchronisa-
tion manually ............. 28
9.9.3.2Automatic synchronisa-
tion of all clocks ........ 28
9.10 Memory card............ 28
9.10.1 Display logbook ........ 28
9.10.1.1Detailed logbook-
event display ............ 2 8
9.10.2 Delete logbook ......... 29
9.10.3 All devices-> SD....... 2 9
9.10.4 Saving the controller
configuration.............. 29
9.10.5 Loading the controller
configuration.............. 29
9.10.6 Saving the device conf.
in the CG Controller to
S D ............................... 30
9.10.7 Sending a device conf.
from the CG Controller
to the device ............. 30
9.10.8 Reading texts from the
device and saving to
S D ............................... 31
9.10.9 Sending texts from the
CG Controller to the
device ........................ 31
10 CG Controller
configuration created
from PC software ..... 32
10.1 Read new configcg.dat
from SD autom. ........ 32
10.2 Find devices autom . 32
10.3 Savce configcg.dat to
S D ............................... 32
10.3.1 Network device
configuration created
from PC software ..... 32
10.3.1.1 Transfer text to the
device ........................ 33
10.3.1.2 Transfer network
configuration to the
device ........................ 33
10.3.1.3 Cancel the download
process...................... 3 3
10.3.1.4 Ending the down-
load ............................. 33
11 LED Displays ............ 34
11.1 LED indicators .......... 3 4
11.1.1 Control module ......... 34
11.1.1.1 Ready for
operation ................... 34
11.1.1.2 Test mode .............. 34
11.1.1.3 Failure ...................... 3 4
12 Secure Digital Memory
Card SD ..................... 3 5
12.1 Device configur. ........ 3 5
12.1.1 Configuring devices
with SD ....................... 35
12.1.2 Reading the device
configuration and
saving to SD.............. 3 5
12.2 Logbook ..................... 35
12.2.1 Layout of the
logbook ...................... 35

4
significant hazards to
persons
significant damage to
plant and machinery
faults and interruptions
in the production proc-
ess.
Once the system has been
assembled, connected up and
commissioned, the following
additional operations must be
carried out for normal opera-
tion:
Monitoring and maintain-
ing a record of system
functions
Safety measures during
faults and shutdowns
Carrying out the safety
inspections as required by
statutes and directives
Notes:
You must comply with the
national statutes and direc-
tives governing the con-
struction and control of a
system for main and emer-
gency lighting.
You must comply with the
national statutes and direc-
tives governing inspection
and safety tests (e.g. for
function and duration tests).
2 Safety instructions
U In accordance with specifi-
cations, the CG-Controller
must be operated in an
undamaged and fault-free
state!
U When performing tasks on
the emergency lighting sys-
tem, make certain that the
system is disconnected
from electrical power!
Note the various power
supplies for normal and
emergency mode in this
regard.
U Before placing the device in
service, the emergency
lighting system must be
tested according to the
instructions listed in the
“Installation” section of the
operating instructions!
U Please note for all tasks on
the device applicable na-
tional safety and accident
prevention requirements and
the following safety instruc-
tions in the operating in-
structions that are identified
by a
!
2.1 Important information
about safety at work
and the safe operation
of an emergency light-
ing system
Warning!
This system is part of the
emergency and main lighting
system and therefore part of
the safety equipment of a
building or company.
Unauthorised and unskilled
work on the equipment can
lead to the failure of the main
and/or emergency lighting
system and hence to

5
The operator of the emergency
lighting system is responsible
for organising and supervising
this work.
The following information must
be specified in writing and
made available at all times:
The nature and extent of
the work
Recording of work results
Responsibilities and per-
mits for carrying out the
work
– Which persons may
carry out which
operations?
– Which persons are
responsible for
supervising the work?
Duties of reporting (e.g. in
the case of faults or func-
tion tests)
Organisational measures
when working on the emer-
gency lighting system.
This may include:
– Duties of information
and reporting on the
start, duration and end
of the work
– Safety measures while
the work is being
carried out: e.g.
standby lighting, power
supply isolation and
lock-out (e.g. removing
the fuses, key-operated
switch, safety signage)
– Safety equipment for
the personnel carrying
out the work on the
plant
(e.g. suitable work
clothing and personal
protection equipment)
– Safety equipment
providing protection
from hazards caused by
adjacent plant (e.g.
safety grilles, barriers,
making safe of roads)
Refer to the sections dealing
with target groups and the use
of these operating instructions
under «2 Safety instructions»
and under «4.2 Use as pre-
scribed».
In particular, inspections and
safety checks and their docu-
mentation must be carried out
by specially authorised engi-
neering personnel (in accord-
ance with the national statutes
and directives).
Note:
For modifications to the
emergency lighting sys-
tem and the program-
ming, and for safety in-
spections, please con-
tact your local CEAG of-
fice or experts of author-
ised organisations.

6
CEAG Notlichtsysteme GmbH
can accept no liability and/or
give no warranty in respect of
any defects that may occur
with the supply and installation
of CEAG emergency lighting
systems and luminaires on the
basis of other standards and
regulations which are manda-
tory in complete installation
packages in conjunction with
CEAG products.
3 Conformity to
standards
In conformity with: VDE 0108/
10.89, DIN/VDE 0805/11.93,
IEC 950.
Developed, manufactured and
tested in accordance with DIN
EN ISO 9001.
4 Specifications
4.1 Specifications
Power supply
voltage: 230 V AC ± 10 %
or 24 V DC
Power consump
-tion (230 V): 80 mA max.
(24 V): 450 mA max.
Alarm contact: 1 x UM, 24 V
0.5 A; freely
programmable
Signal inputs BUS
LON FTT 10A interface card
for connecting to CG 2000 /
ZB-S systems
Display pad
Lighted display,
alphanumeric 4 x 20 characters
Mechanical data
Safety class: II
Safety class as per
EN 60527: IP 65
Ambient
temperature: -5 °C ... +40 °C
relative
humidity: 0 - 95 %, non-
condensing
Connection
terminals: max. 2.5 mm²
Weight: About 1.8 kg
Dimensions
(L x W x D)/mm: 184 x 240 x 112
4.2 Use as prescribed
The CG-Controller is designed
for monitoring and controlling
CEAG safety lighting systems
of Type CG 2000 or ZB-S.
Up to 32 systems of one type
can be operated in the same
simple manner on one control-
ler.
Their operation is program
controlled. They must be pro-
grammed and set up by engi-
neers with specialist knowledge
of the legal and technical re-
quirements governing the as-
sembly and operation of light-
ing systems.
The system is built to the latest
state of the art and according to
the recognised codes of prac-
tice in safety engineering.
The number of electronic de-
vices in use in recent years has
increased sharply, as of course
has radio interference, for every
electronic device, machine or
system emits different types of
radiation. Interference can oc-
cur especially in today’s highly
automated industries. It can
lead to malfunctions and even
to the failure of entire plants.
The overlaying of different types
of interference increases the
overall level of radiated noise,
hence the need to protect all
devices from electromagnetic
interference (EMI). In industrial
process engineering in particu-
lar, a high level of immunity is
required for electrical instru-
mentation and control (I&C)
equipment. This is why all elec-
tronic devices are subject to
mandatory CE marking.
CEAG products comply with
the requirements of EC Direc-
tives 89/336/EEC (EMC direc-
tive) and 73/23/EEC as
amended by Directive 93/68/
EEC (low voltage directive) and
are entitled to carry the CE
marking. If luminaires with elec-
tronic ballast comply with the
EMC directives, then the inter-
ference produced by the high
frequency operation of the
electronic ballast is within the
legal limits.
Nevertheless, electronic de-
vices may cause interference in
individual cases. As a rule only
HF paging systems (in the MHz
range) should be used. Reliable

7
operation cannot be
guaranteed with the use of
inductive paging systems (25-
40 kHz).
However hazards can still occur
during operation
Hazards to personnel when
safety regulations are not
complied with,
Hazards due to improper
use of the device.
Only operate the system and
parts connected to it when they
are in a technically perfect
condition, and comply with
the safety and hazard infor-
mation given in these as-
sembly and operating in-
structions,
the work and safety instruc-
tions issued by the operator
of the system,
the installation and operat-
ing data given in „4 Specifi-
cations“ and in the CEAG
Catalogue „Emergency
Luminaires and Emergency
Lighting Systems“.
Faults that can affect the opera-
tion or safety of the system
must be reported immediately
to the company officers and
remedied.
The applicable work and safety
regulations are set out in these
assembly and operating in-
structions, and in
the management’s internal
organisational measures as
described in
– «2 Safety instructions »,
– «5 Important Informati-
on about Safety at Work
and the Safe Operation
of an Emergency
Lighting System»
and the general and spe-
cialist technical guidelines
and accident prevention
regulations.
CEAG can give no warranty or
accept any liability for damage
or consequential damage
caused as a result of
improper use,
failure to comply with regu-
lations and codes of con-
duct for the safe operation
of the system,
unauthorised or inexpert
modifications
– to the connections and
settings of the system,
– or for programmingthe
system,
operating proscribed or
unsuitable devices or
groups of devices.
Note:
Only (switchable) CG-S
luminaires/ballasts
supplied by CEAG
Sicherheitstechnik
GmbH can guarantee
full functional scope
when operated in a
system with Star tech-
nology!
When using other bal-
lasts you should check
whether they meet the
requirements for an
emergency lighting
system and operation
on a CG 2000/ZB-S!
Warning!
When planning a light-
ing system with a CG
2000/ ZB-S system
you first establish
whether the proposed
electrical installations
satisfy local environ-
mental conditions.
Special environmental
conditions (e.g. areas
subject to explosion
hazards or areas with
an aggressive atmos-
phere) call for special
equipment and instal-
lations.
Caution!
You must also comply
with all statutes,
standards and direc-
tives of the country in
which the system is
installed and
operated.

8
5. Installation
You must observe the applica-
ble safety requirements for
setting up and operating elec-
trical equipment as well as the
Device Safety Law and
all generally recognised
codes of practice!
5.1 Assembly
Apply bore holes as shown in
Figure 1. Fasten the device in
place with suitable screws.
Tighten the screws only to
finger tightness!
It is also possible to mount the
device on a 35-mm DIN rail.
5.2 Electrical connection
Power connection
The device is designed for
operation at 230 V AC or 24 V
DC. Lines must be connected
as shown in Figure 2.
198
5
137
10
Figure 1: Fastening points
Plug-in slot 2
Figure 2: Power connection
Floating contact
The controller provides a freely
programmable circuit contact (1
- 2 - 3, Figure 2).
Energising of the relay can be
assigned to various events. See
the «Relay settings» menu
1
2
3
Bus cables
The bus line from the con-
nected CEAG systems must be
connected to Terminals A(2)
B(2)
(Figure 3). 4 terminals are
present for each input.
L N PE + – 1 2 3
230 V AC 24 V DC relay
A(2) B(2)
CG-S-Bus (2)
Figure 3: Bus connection

9
6 CG-Controller in the emergency lighting
system
The “Emergency lighting system” means the corresponding CG
2000 or ZB-S controller systems for the respective controller
type.
Figure 4: CG-Controller in the
emergency lighting system
SD
5.3 Necessary Entries and
first steps
To ensure that all logbook
entries are correctly recorded
in the emergency lighting
system, all system clocks must
be calibrated under the
“Synchronize clocks” menus
after the CG-Controller is
placed in service.
After you have turned on the
power supply, please enter the
current time and date and
confirm your entry with the
menu key or key.
To register one or more
emergency lighting systems
please do the following:
MenuSetup DeviceFind
device autom.

10
7 Definitions of keys
Key
Menu
ENTER





Main meaning
If main screen, switch to the main menu
selection
Switch to the menu one level higher and
accept the changes
Confirm
Select menu item=open
Exit input and accept the changes
Select the menu item above
Select the menu item below
Back
Previous cursor position
Reduce value
De-activate
Forward
Next cursor position
Increase value
Activate
Table 1: Definitions of keys
Figure 5: Control panel
LEDs for
operation test fault
LCD display memory card
LEDs for
communication
Alphanumeric keyboard