CECOR SA5-DT User manual

OPERATION MANUAL & PARTS LIST
SA5-DT

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
TABLE OF CONTENTS
SECTION 1 –SAFETY INFORMATION.............................................................................................................3
1.1 –CAUTION ..........................................................................................................................................3
1.2 –PRECAUTIONS ..................................................................................................................................4
SECTION 2 –THE SUMP CLEANER.................................................................................................................5
2.1 –UNIT IDENTIFICATION ......................................................................................................................5
2.2 –MODEL & SERIAL NUMBER ..............................................................................................................6
2.3 –DRUM TOP FEATURES......................................................................................................................7
SECTION 3 –INSTALLATION ..........................................................................................................................9
3.1 –ASSEMBLE FLOAT CONTROL.............................................................................................................9
3.2 –LOOSE ITEMS....................................................................................................................................9
SECTION 4 –OPERATION ............................................................................................................................12
4.1 –SETTING UP DRUM TOP .................................................................................................................12
SECTION 5 –MAINTENANCE.......................................................................................................................14
5.1 –DAILY MAINTENANCE.....................................................................................................................14
5.2 –WEEKLY MAINTENANCE.................................................................................................................14
5.3 –MONTHLY MAINTENANCE .............................................................................................................14
SECTION 6 –TROUBLESHOOTING...............................................................................................................15
SECTION 7 –REPAIR PARTS LIST .................................................................................................................16
SECTION 8 –ACCESSORIES..........................................................................................................................19
SECTION 9 –WARRANTY.............................................................................................................................20
SECTION 10 –RECORD MODEL & SERIAL NUMBER....................................................................................21

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 1 –SAFETY INFORMATION
1.1 –CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD MACHINE-TOOL
COOLANT (WATER-BASE AND CUTTING OILS) ONLY. IT SHOULD NOT BE USED
WITH FLAMMABLE FLUIDS (I.E. FUELS, PAINT, SOLVENTS, ETC.), CORROSIVE,
TOXIC OR REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE
OR SPARK-HAZARD ENVIRONMENTS (I.E. OVENS WELDING AREAS, ETC.).
CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN
PUMPING DIFFERENT TYPES OF COOLANT AND SOLIDS OF DIFFERENT
MATERIAL. WE RECOMMEND SEPARATE TANK UNITS FOR DIFFERENT
SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
NO FLAMMABLE FLUIDS/MATERIALS WITH A FLASH POINT UNDER 200°F.
NO TOXIC MATERIALS.
NO CORROSIVE MATERIALS WITH PH LESS THAN 5 OR GREATER THAN 12.
NO REACTIVE MATERIALS.
CAUTION
THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD METALWORKING FLUIDS (WATER-BASE & CUTTING OILS)
ONLY. IT SHOULD NOT BE USED WITH FLAMMABLE FLUIDS, (FUELS, PAINT, SOLVENTS, ETC.) CORROSIVE, TOXIC OR
REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE OR SPARK-HAZARD ENVIRONMENTS (OVENS
WELDING AREAS, ETC.). CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN PUMPING
DIFFERENT TYPES OF COOLANTS AND SOLIDS OF DIFFERENT MATERIAL. WE RECOMMEND SEPARATE TANK UNITS
FOR DIFFERENT SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.
FLAMMABLE
CORROSIVE
TOXIC
REACTIVE
INFLAMMABLE
CORROSIVO
TÓXICO
REACTIVIDAD
CUIDADO
ESTE EQUIPO ES PARA USO CON FLUIDOS REGULARES DE CORTE (BASE AGUA Y ACEITES DE CORTS)
EXCLUSIVAMENTE. NO SE DEBE USAR CON LÍQUIDOS INFLAMABLES, (COMBUSTIBLES, PINTURA, DISOLVENTES, ETC.).
MATERIALES CORROSIVOS, TÓXICOS O REACTIVOS. NO UTILIZAR EN AMBIENTES DE TEMPERATURAS ALTAS O DONDE
HAY RIESGO DE CHISPAS PELIGROSAS (HORNOS, AREAS DE SOLDADURA, ECT.). LIMPIA A FONDO EL TANQUE DE
MANERA FRECUENTE, ESPECIALMENTE CUANDO BOMBEE TIPOS DIFERENTES DE FLUIDO DE CORTE Y SÓLIDOS DE
MATERIAL DISTINTO . RECOMENDAMOS UNIDADES SEPARADO DE DEPÓSITO DE LOS DIFERENTES SERVICIOS Y
SEPARADO EL MANEJO DE DIFERENTES FLUIDO DE CORTE.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
1.2 –PRECAUTIONS
READ THROUGH THE "OPERATIONS MANUAL" COMPLETELY BEFORE
ATTEMPTING TO OPERATE THE MACHINE.
RELIEF VALVES ARE SET BEFORE SHIPMENT AND SHOULD NOT BE
CHANGED AS THE USE OF EXCESSIVE PRESSURE COULD CAUSE
SERIOUS INJURY OR DAMAGE.
DO NOT ATTEMPT TO REMOVE SUMP CLEANER BEFORE RELIEVING
PRESSURE IN THE DRUM TANK.
WEAR SAFETY GOGGLES TO PROTECT EYES FROM SPLASHING LIQUIDS.
KEEP HANDS AND FINGERS CLEAR OF DRUM TANK OPENING
WHEN REMOVING DRUM TOP.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 2 –THE SUMP CLEANER
2.1 –UNIT IDENTIFICATION
WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR SUMP
SHARK, IT IS IMPORTANT TO HAVE THE MODEL AND SERIAL NUMBER OF THE
UNIT. THE MODEL AND SERIAL NUMBER CAN BE FOUND ON THE SUMP
CLEANER’S NAMEPLATE LOCATED ON THE FRONT PANEL.
NAME PLATE

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
2.2 –MODEL & SERIAL NUMBER
THE MODEL NUMBER IDENTIFIES YOUR SUMP CLEANER AND INDICATES
STANDARD FEATURES ON YOUR MACHINE. THE SERIAL NUMBER IDENTIFIES
YOUR SPECIFIC SUMP CLEANER AND WILL HELP IDENTIFY ANY SPECIAL
FEATURES THAT MAY BE UNIQUE TO YOUR SUMP CLEANER. THE SERIAL
NUMBER IS LOCATED ON THE NAMEPLATE.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
2.3 –DRUM TOP FEATURES
SUCTION
PORT
VACUUM/
PRESSURE
GAUGE
FLOAT
CONTROL

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
THE VACUUM RELIEF VALVE IS SET FROM THE FACTORY TO 13 inHg. IF THE
VACUUM IS TOO GREAT FOR THE 55-GALLON DRUMS USED, THE VACUUM
RELIEF MAY BE ADJUSTED DOWN TO DECREASE THE VACUUM. IF THE SUMP
CLEANER IS USED IN CONJUCTION WITH CECOR’S TX-55PL, VACUUMS UP TO
29 inHg MAY BE REACHED.
AIR SUPPLY
VALVE

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 3 –INSTALLATION
3.1 –ASSEMBLE FLOAT CONTROL
FOR SHIPPING PURPOSE, SOME MODELS MAY REQUIRE THE INSTALL OF THE
DISCHARGE VALVE AND QUICK DISCONNECT ADAPTER. USE PIPE SEALANT
ON ALL JOINTS AND TIGHTEN SECURELY.
3.2 –LOOSE ITEMS
SOME ITEMS MAY BE PACKAGED IN A BOX LOCATED ON THE SHIPPING
PALLET. PACKAGES WITH FILTER BASKET OR FILTER ASSEMBLIES WILL HAVE
FILTERS INSTALLED. PLEASE REVIEW YOUR PACKING LIST TO SEE WHAT
ADDITIONAL ITEMS YOU WILL BE RECEIVING.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
FLOAT
CONTROL
HOSE PLUG
FLARE
NOZZLE
STRAIGHT
NOZZLE
FLEX
NOZZLE
QUICK
DISCONNECT
COUPLER
SUMP
CLEANER
HOSE
AIR HOSE
1/2” x 20’

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
3.3 –AIR SUPPLY CONNECTION
YOU ARE REQUIRED TO SUPPLY AIR CONNECTIONS THAT FIT YOUR AIR
SYSTEM. THE SHARKS AIR-LINE TERMINATES IN ½” NPT PIPE THREAD. THE
SHARK REQUIRES A MINIMUM 3/8” DISCONNECT; (½” FOR OPTIMAL
PERFORMANCE). ¼” BLOW-OFF CONNECTIONS ARE TOO LIMITING ON THE
AIR SUPPLY REDUCING PERFORMANCE.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 4 –OPERATION
4.1 –SETTING UP DRUM TOP
1. SCREW FLOAT CONTROL ONTO PIPE PROTRUDING THROUGH LID
UNDERSIDE. (SEE 3.1 –ASSEMBLY FLOAT CONTROL)
2. PLACE UNIT ON AN OPTIONAL CECOR TX-55PL DRUM TANK OR AN
EMPTY OPEN-ENDED 55 GALLON DRUM.
3. ATTACH THE SUMP CLEANER HOSE TO THE SUCTION PORT, AND INSERT
SUCTION TOOL INTO HOSE END.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
4. CONNECT AIR HOSE TO SHOP SUPPLY. SHOP AIR SUPPLY MUST BE
BETWEEN 75-120 PSI FOR BEST RESULTS.
5. OPEN AIR SUPPLY VALVE.
6. SUMP CLEANER IS READY FOR USE.
OFF
ON
SUMP CLEANER
HOSE
AIR HOSE
1/2” x 20’

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 5 –MAINTENANCE
TO GET THE HIGHEST PERFORMANCE FROM YOUR SUMP CLEANER, IT IS
IMPORTANT TO KEEP IT WELL MAINTAINED. BELOW IS A MAINTENANCE GUIDE
THAT WILL KEEP YOUR SUMP CLEANER IN TOP-NOTCH, DEPENDABLE
CONDITION. ANY WORN OR DAMAGED PART SHOULD BE REPLACED
IMMEDIATELY. CECOR STOCKS SUMP CLEANER PARTS AND MOST CAN BE
SHIPPED THE SAME OR THE NEXT DAY. CALL 1-800-356-9042 TO ORDER
PARTS.
5.1 –DAILY MAINTENANCE
1. CHECK THE VACUUM GAUGE TO SEE THAT IT IS OPERATING AND
READING CORRECTLY. TANK PRESSURE SHOULD NOT EXCEED
PRESSURES OF 13 inHg.
2. DEFECTIVE RELIEF VALVE SHOULD BE REPLACED IMMEDIATELY.
3. CHECK FOR GASKET LEAKS AND ANY CHASSIS DAMAGE.
5.2 –WEEKLY MAINTENANCE
1. CLEAN AND INSPECT TANK FLOAT CONTROL. SEE THAT THE FLOAT BALL
SEALS AGAINST THE GASKET. THE FLOAT CONTROL ASSEMBLY CAN BE
ASSESSED THROUGH THE POT OPENING IN THE SUMP
CLEANER.
2. OPERATE THE 8 PSI PRESSURE RELIEF HANDLE TO
MAKE SURE IT IS WORKING.
5.3 –MONTHLY MAINTENANCE
1. INSPECT SUMP CLEANER HOSE.
FLOAT
CONTROL

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 6 –TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE:
SOLUTION:
WILL NOT START
AIR SUPPLY.
MAKE SURE THE UNIT IS CONNECTED TO AN ADEQUATE
AIR SUPPLY.
HOSE RESRICTIONS.
CHECK AIR LINES FOR KINKS OR OTHER RESTRICTIONS.
BLOCKAGE OF AIR FLOW.
CHECK FOR DEBRIS THAT MAY HAVE COME THROUGH
THE AIR LINE.
LOSS OF SUCTION
VACUUM GAUGE READS “0”
VACUUM.
TANK IS FULL; EMPTY TANK.
AIR LEAKAGE; CHECK GASKETS AND LOOSE
CONNECTIONS.
VACUUM GAUGE READS
LOW SUCTION.
CHECK FOR CORRECT SIZE AIR CONNECTIONS.
½” AIR LINES SHOULD NOT EXCEED 40’.
CHECK FOR AIR FLOW OUT OF THE MUFFLER.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 7 –REPAIR PARTS LIST
Ref
Part No.
Description
1
A220-868
HOOD ASSEMBLY
2
SP-195
VAVUUM GAUGE
3
SP-405
DISCONNECT ADAPTER 1-1/2"
4
A210-106
DRUM GASKET
1
2
3
4

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
Ref
Part No.
Description
5
SP-463
AIR SUPPLY VALVE
6
SP-506
VACUUM RELIEF VALVE
7
SP-318-B
AIR EXHAUSTER
8
SP-559
MUFFLER
7
6
5
8

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
Ref
Part No.
Description
9
A220-775
1-1/2” HOSE PLUG ASSEMBLY
10
A220-863
FLOAT CONTROL
11
A220-149
FLEX NOZZLE
12
A220-150
FLARED NOZZLE
13
A210-474
STRAIGHT NOZZLE
14
SP-404
QUICK DISCONNECT COUPLER 1-1/2”
15
SP-370
COUPLER GASKET 1-1/2”
16
A220-142
1-1/2” SUMP CLEANER HOSE
17
SP-173
AIR HOSE ½” x 20’
9
0
11
0
13
0
17
0
16
0
14,15
0
12
0
10
0

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 8 –ACCESSORIES
TX-55PL
CECOR’S HEAVY DUTY 55-GALLON DRUM TANK, MADE OF HEAVY GAUGE
STEEL, IS STRONGER THAN A STANDARD 55-GALLON DRUM. THE TANK IS
MOUNTED ON FOUR CASTERS FOR EASY ROLLING AND MANEUVERABILITY.
FORK POCKETS BUILT INTO THE BASE PROVIDE EASY HANDLING BY FORK
TRUCK. THE TANK FEATURES AN 8” X 10” CLEANOUT DOOR FOR REMOVING
SETTLED SOLIDS. VALVE IN DOOR PERMITS FLUID TO DRAIN OUT, LEAVING
THE SOLIDS.

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SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 8/2020)
SECTION 9 –WARRANTY
WARRANTY STATEMENT
PLEASE PRINT OUR WARRANTY AT HTTPS://CECOR.NET/CECOR-WARRANTY/