CELEKTRON CK7-132 User manual

22 Kw - CK22-332
11 Kw - CK11-316
7 Kw - CK7-132
Mod.
User manual V 2.0
WallBox
CARD
CARD

Celektron charging stations
in alternating current for vehicles
electric of the CK series
User Manual

THIS USER MANUAL DESCRIBES THE INSTALLATION,
USE AND MAINTENANCE OF CK-SERIES AC EV CHAR-
GING STATIONS. THIS MANUAL IS INTENDED FOR
INSTALLATION AND MAINTENANCE PERSONNEL.
FAILURE TO READ THIS MANUAL CAREFULLY BEFORE
INSTALLATION, MAINTENANCE AND OPERATION MAY
LEAD TO IMPROPER OPERATIONS.
FAILURE TO FOLLOW THE SAFETY NOTES MAY LEAD
TO A DANGER OF DEATH, INJURY AND DAMAGE TO THE
DEVICE, CELEKTRON CANNOT ACCEPT ANY LIABILITY
FOR CLAIMS RESULTING FROM THIS.
THIS DOCUMENT IS PROPERTY OF CELEKTRON S.R.L.,
ANY INFORMATION CONTAINED HEREIN SHALL BE
NEITHER COPIED OR DISCLOSED TO ANY THIRD PARTY
IN ANY FORM, NOR APPLIED COMPLETELY OR PARTIAL-
LY IN ANY FORM FOR PURE ANY OTHER PURPOSES,
WITHOUT PRIOR WRITTEN AUHORIZATION OF
CELEKTRON S.R.L.
WARNING:
User Manual
CK-series AC EV Charging Station
1

2
5.2 Unboxing
5.3. Installation preparation
5.4. Installation Steps
6. OPERATION
6.1. Power on
6.2. Human-machine interface
6.4. Start charging
6.5. Normal recharge stopping
6.6. Abnormal recharge stop
7. FAULTS HANDLING AND
MAINTENANCE
7.1. Fault Handling
7.2. Maintenance
WARRANTY AGREEMENT
DECLARATION OF
CONFORMITY(DOC)
COMPLIANCE STATEMENT
OF WEEE
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25
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1. ABBREVIATIONS
2. SAFETY NOTES
2.1 Safety Signs
2.2 Environment
2.3 Installation
2.4 Operating
2.5 Maintenance
3. STANDARDS
3.1 Reference standards
3.2 Charging mode
3.3 Charging connection
3.4 Charging connector
4. PRODUCT INFORMATIONS
4.1 General informations
4.3 Product series
4.5 Nameplate
5. INSTALLATION INSTRUCTIONS
5.1 Transport or movements
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4
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5
6
7
7
9
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INDEX
User Manual
CK-series AC EV Charging Station

International Electrotechnical Commission
Electrical Vehicle, this can be BEV (battery EV) or PHEV
(plug-in hybrid EV)
Electric Vehicle Supply Equipment [IEC61851-1]
KiloWatt (unit of Power)
Ampere (unit of Current)
Volt (unit of Voltage)
Hertz (unit of Frequency)
Liquid Crystal Display
Light-emitting Diode
Radio Freque
Central Management System: Manages EVSE and has
the information for authorizing users for using its EVSE
Open Charge Point Protocol
A standard open protocol for communication between EVSE
and a Central System and is designed to accommodate any
type of charging technique (www.openchargealliance.org)
Ingress Protection
Protective Earthing
Human-Machine Interface
er
Residual-Current Device
EIC
EV
EVSE
KW
A
V
Hz
LCD
LED
RFID
CMS
OCPP
IP
PE
HMI
RCCB
MCB
MCCB
RCD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
S/N Abbreviations Description
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User Manual
1. ABBREVIATIONS
CK-series AC EV Charging Station

No access for persons wearing pacemakers
No access for unauthorized persons
Prohibiting signs
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User Manual
2. SAFETY NOTES
2.1. Safety signs
The following warning signs, mandatory signs and information signs are used in the user manual,and in the
CK EV Charging stations:
Warning Signs
CAUTION: Warning of electrical hazards
This sign is intended to alert the user that severe personal injury or substantial property
damage can result if the device is not operated as requested.
ATTENTION: Warning of a danger spot or dangerous situation.
This sign is intended to alert the user that minor personal injury or material damage can
result, if the device is not operated as requested.
CAUTION: Warning of combustion
CK-series AC EV Charging Station
CAUTION: Do not touch by hands in case of ESD
Indicates the possible consequences of touching electrostatically sensitive components.

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User Manual
Mandatory signs
2.2. Environment
Use protective footwear
Must wear a safety helmet
EV charging station should be installed on the incombustible materials such as metal;
The charging station for electric vehicles must not be installed in areas that contain
explosive gases; otherwise, an explosion could occur.
hazardous blast may result.
EV Charging station should be installed in places with no conductive dusts and no
insulation-destructive gas or vapor.
EV Charging station should be installed in places with no violent vibrations and impacts;
for a good ventilation, mount the charging station vertically.
The installation foundation shall be above the ground level, and a drainage ditch shall be
set around the EV Charging station, otherwise the equipment may be damaged.
CK-series AC EV Charging Station

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User Manual
2.3. Installation
Safety protection must be worn when installing the EV Charging
station.
otherwise, hazardous electric shock may result.
Make sure input power supply is entirely disconnected before wiring; otherwise,
hazardous electric shock may result.
Earth terminal of the EV Charging station must be grounded securely; otherwise,
hazardous electric shock may result.
The lead nose of the charging station must be securely attached or there is a risk of
damaging the equipment.
Leave no metals such as bolts or gaskets into the inside of the EV Charging station;
wiring ends; otherwise, damage to property may result.
Bare parts of wiring ends of electrical cables must be wrapped with insulating tape;
CK-series AC EV Charging Station

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User Manual
2.4. Operating
Strictly forbidden for minors or persons of restricted capacity to approach the
charging station to avoid injury.
Forced charging is strictly forbidden when the electric vehicle or charging station
fails.
"emergency stop" button of the charging station, and immediately stay away from
the charging station. Then contact our after sell service or your supplier.
It is strictly prohibited to use the charging station when the charging adapter or
charging cables are defective, cracked, worn, broken or the charging cables is
contact our after sell service or your supplier.
Do not charge in rainy and thunderous weather.
2.5. Maintenance
Personnel must always use protective footwear when maintenance work.
CK-series AC EV Charging Station
Caution ESD to avoid damaging electronic devices, especially to protect
microchips on PCBA

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User Manual
After replacing main PCBA, parameters must be adjusted and matched before
operation; otherwise, property loss may result.
It is recommended that routine safety inspection visits to charging station be
conducted at least once a week.
Keep the charging connector clean and dry and wipe it with a clean dry cloth if
soiled.
CK-series AC EV Charging Station

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Fig. 3-1 Schematic diagram of CASE C connection
According to IEC 61851-1:2019, the CK-series product is an EVSE that conforms to the CASE C
3.3. Charging connection
The CK-series product is an EVSE that conforms to the Mode 3.
Mode 3 is a method for the connection of an EV to an AC EV supply equipment
permanently connected to an AC supply network, with a control pilot function
that extends from the AC EV supply equipment to the EV. EV supply equipment
intended for Mode 3 charging shall provide a protective earthing conductor
to the EV socket-outlet and / or to the vehicle connector.
Conformed to EN IEC 61851-1:2019
3.2. Charging mode
IEC 60364-7-722:2018, Low-voltage electrical installations - Part 7-722: Requirements for special installations
or locations - Supplies for electric vehicles.
IEC 62196-2:2016, Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive charging of
electric vehicles – Part 2: Dimensional compatibility and interchangeability requirements for a.c. pin and
contact-tube accessories.
IEC 61851-1:2017, Electric vehicle conductive charging system - Part 1: General requirements.
Celektron’s CK-series AC EV charging stations are designed according to IEC standards.
The standards of this series of products include:
3.1. Reference standards
3. STANDARDS
User Manual
CK-series AC EV Charging Station

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(b) 3-phase type 2 plug
L2L3
L1PEN
PPCP
(a) 1-phase type 2 plug
L1PEN
PPCP
The charging vehicles of Celektron’s CK-series products are the electric vehicle with type 2
The charging connector of Celektron’s CK-series products meet IEC 62196-2, type 2 (Schematic
3.4. Charging connector
User Manual
CK-series AC EV Charging Station

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User Manual
4. PRODUCT INFORMATIONS
4.1. General informations
Welcome to use your new Celektron’s CK-series AC EV Charging station. The shape & dimensions of
CK-series AC EV charging station shown as Fig. 4-1.
Fig. 4-1 The Shape & Dimensions of CK-series Wallbox
CK-series AC EV charging station provides a friendly HMI, with the corresponding control,
metering and communication functions, belongs to the special AC power supply device for EV.
The type of connector and the charging method of our stations are those used in most of all domestic
electric vehicles in Europe, as well as the standard of the various charging stations in the public parking
lots, garages and charging points for electric vehicles
CK-series AC EV Charging Station

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User Manual
LCD Ethernet
LED Main PCBA RFID
RCCB Charging Connector
4.3. Product series
Maximum output rated current
16: 16A; 32: 32A
Phases number:
1: 1-phase; 3: 3-phases
Celektron Wallbox shell code
CK X- XXX
CK-series AC EV Charging Station

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1 Charging mode
2 Charging control
3 Display screen
4 Indicator lights
5 Communication interface
6 Communication protocol
7 Safety protection
8 RCD Built-in
Functional description
1 Input Voltage 1-phase AC, 230V±10% - 3-phase AC, 400V±10%
2 Rated frequency 50/60Hz
3 Branch breaker Dedicated circuit
4 Input circuit terminal L1/N/PE - L1/L2/L3/N/PE
Electrical parameters
32A
Type B, 40A, 5-Pole
5x6mm2, copper
16A
Type B, 25A, 5-Pole
5x4mm2, copper
Maximum Rated Power
Maximum Rated Current
RCCB recommended
Input cable conductor
recommended size
32A
Type B, 25A, 3-Pole
3x6mm2, copper
CK22-332CK11-316Model CK7-132
1-phase and 3-phase products
User Manual
Mode 3
Local: “Plug-and-charge” or “RFID card-controlled”;
Remote: smart phone APP control
4.3-inch LCD screen (display charging current, voltage,
OCPP 1.6J
Emergency stop button, Surge protection, over temperature,
over/under voltage, over current, ground protections
CK-series AC EV Charging Station
4 LED lights (indicate 4 status include power, connect, charging

14
2 Storage temperature -40 ~ 75°C
3 Operating temperature -30 ~ 55°C
5 Vibration < 0.5G, No acute vibration and impaction
6 Installation location
Ambient conditions
1 Mounting
2 Charging connector
3 Charging cable length
5 Net Weight
IEC 62196-2, Type 2
6 Color & Material
Front panel: Black, Tempered Glass
Back cover: Gray, Metal Plate
7 Enclosure rated IP54
Mechanical parameters
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CK-series AC EV Charging Station

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Fig. 4-3 Nameplate of charging station
AC EV
Charging Station
Model No.: CK7-132
Input Phase: 1P + N + PE
Rated Input: 230VAC, 50/60Hz, 32A
Rated Output: 230VAC, 50/60Hz, 32A
Rated Power: 7kW
Connector: IEC 62196-2, Type 2
Location: Indoor / Outdoor
IP Code: IP 54
OTR: -30 ~ 55
Celektron S.R.L.
Reg. office address: Via Vincenzo Gioberti, 15, 56024, San Miniato (PI) Italy
1. This equipment should be reliably grounded before use.
2. Installation, wiring and maintenance should be done by
personnel with professional qualification.
3. Do not expose to flammable gas.
4. Failure to read user manual carefully before use may
lead to improper operation.
User Manual
CK-series AC EV Charging Station
the content is shown as Fig. 4-3.
4.5. Nameplate

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5. INSTALLATION INSTRUCTION
5.1 Transport or movement
When transporting or moving, please pay attention to the following points to ensure product safety:
5.2. Unboxing
P
In the box, there is a packing list, which includes:
2 RFID cards,
1 user manual,
te.
I
When unboxing, please carm the following points:
start the machine and inform our after sell center or your supplier.
User Manual
CK-series AC EV Charging Station
Note: the paper packaging is recyclable, please don’t waste it

17
Check the electrical connection and
measure the voltage
Fastening bolt
Cut the cables
Peeling cables
Multimeter
Electric impact drill
Wrench
Diagonal pliers
Wire stripper
1
2
3
4
5
Sr No. Tool’s Name Schematic Picture Main Uses
Prepare the following tools before installing the Celektron’s CK-series AC EV charging station.
Tools for installation
otherwise, hazardous electric shock may result.
Make sure input power supply is entirely disconnected before wiring; otherwise,
hazardous electric shock may result.
Operator must always notice safe protection such as wear protective footwear, wear
goggles, otherwise it may occurs personal injuries.
Safety notes for installations
Refer to 2.3 for more safety notes
5.3. Installation preparation
Note:
If any omission or inconsistency is found, please contact the supplier as soon as possible.
User Manual
CK-series AC EV Charging Station

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If you purchase products wit
that of wall mounted product.
It is suggested that the charging station should be installed in a place with good ventilation,
no direct sunlight and shelter from wind and rain. In order to ensure good ventilation conditions.
Fig. 5-1 Mounted the CK-series product on the wall
Mounted the CK-series product on the wall, the minimum space requirements is shown in Fig. 5-1.
Ambient
Refer to 2.2 for more safety notes.
The electrical power supply cable must be prepared. Please refer to page 44 to select the power cable.
In order to ensure the long-term stable operation of the product, it is recommended to avoid
installing charging stations in extreme weather as far as possible, especially low or high ambient
to ensure good ventilation condition, you should mount the charging station vertically.
6 Crimping pliers Press cables terminals
7 Cross screwdriver Fastening screws
User Manual
CK-series AC EV Charging Station
This manual suits for next models
2
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