Centroid OAK User manual

Centroid OAK CNC Control Installation Manual
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www.centroidcnc.com
OAK CNC control
Introduction and Discussion
What’s Included
Bench Testing Hardware Setup
Windows and CNC software install
Electrical Cabinet Installation
Final CNC Software Conguration
Appendices
Centroid_Oak_install_manual.pdf rev 4-10-15 Copyright © 2015 CENTROID
CNC CPU combination with AC Servo drive interface w/ built-in PLC and Spindle control
Bench Test

Built-in: 4-Axis 3rd Party Digital Servo Drive Interface, Spindle Control and CNC PLC (16 in/9 relay out) with CENTROID Mill or Lathe software.
Additional Encoders or Scales
159 Gates Road, Howard, PA 16841 USA [phone] www.centroidcnc.com
PLC input, 16 in
TM OAK Board: Single board CNC Controller
16 Inputs (5, 12, 24 VDC) 16 Relay Outputs (#11025)
4 Digital to Analog Outputs 4 Analog to Digital Inputs (#11141)
PLC Add 1616
Add4AD4DA
Optional PLC I/O Expansion Boards
Add more I/O, up to 4 in any combination
for up to 272 In / 272Out
64 Inputs 5V non isolated 64 Outputs Open Collector (#11212)
PLC Add 6464
Your Windows 7/8 PC
Ethernet Cable to PC
CNC PC choices:
OR:
Our All-in-One PC
(11084tb)
Our CNC PC
cabinet mount (#11084)
& your display
OR:
OR:
Our CNC console
(#11082)
Copyright © 2012-15 CENTROID. rev7 2-10-15
All prices and specications subject to change without notice.
* at time of purchase. This price sheet supersedes all previous pricing.
Optional
Manual Pulse
Generator (MPG)
(#11069)
Optional Touch Probe&Software
DP-4 (#10405) DP-7 (#12431)
Console, Display, & Cabinet opt. mounting hardware
- Console ext. cable in conduit (6 ft) (#11028)
- Console cable in conduit (over 6ft) (#11028)
- Console mounting arm (#10636)
- Console swivel mount (use w/ your arm) (#10834)
- Rolling cabinet stand and display tray (#10512)
- Rolling console stand (#10695)
- Display/keyboard tray with arm (#10240)
- Operators Pendant mounting hardware (#10491)
- MPG internal cable 20’ w/bulkhead con. (#11086)
- Probe internal cable 6’ w/bulkhead con. (#11085)
- Operators control panel internal cable 20’ (#11029)
- OEM/DIY console cable connector set (#13138)
Optional Operator’s Control Panel (#11077)
Optional Auto Tool Set
- TT-2 (#12486)
- TT-1 (#10220)
Panel Mount console (#11170)
OAK Board
CNC Controller
(#13135)
*must meet minimum performance requirements, you install software.
Two way digital servo
drive communication
1 2 3 4
CENTROID Servo Drive Interface
Optional: Servo drives, Optical drive interface
and Encoder expansion board.
Connect up to 4 via daisy chain
CENTROID DC1 servo drive
(#11112)
CENTROID OpticDirect drive interface (#12554)
CENTROID Encoder
Expansion Board
(#13085)
Add up to 4 additional axes, up to 8 axes total
Yaskawa, Delta, Estun, and many other motor- drive packages
CENTROID AC/DC servo drive 30 amp AC/DC-30 (#12854) 60 amp AC/DC-60 (#12855)
PLC relay output, 9 out
Analog Spindle
Control
Oak Plug and Play Drive Interface cables Delta Interface Cable (#13131) Estun Interface Cable (#13132) Yaskawa Interface Cable (#13134) “Flying lead”cable for connection to other drives (#13133)
CENTROID
(factory installed software)
(factory installed software)

Table of Co te ts
CENTROID..............................................................................................1
Oak Board Install Manual......................................................................1
Introduction............................................................................................4
Before You Begin...................................................................................4
Cha ter 1 – What's included.................................................................5
1.1 Oak Board.............................................................................................................................................................5
1.2 Cables...................................................................................................................................................................6
1.3 Overview..............................................................................................................................................................7
Cha ter 2 – Connecting Com onents for a Bench Test....................8
2.1 Bench Test – Tools and Eq ipment......................................................................................................................8
2.2 Bench Test – Power S pply Config ration..........................................................................................................9
2.3 Bench Test – Comm nication Config ration.....................................................................................................10
2.4 Bench Test – Connecting Accessories................................................................................................................11
2.5 Bench Test – Powering On & Verifying LED States..........................................................................................12
Cha ter 3 – Software Installation.......................................................14
3.1 Windows Software Preinstallation.....................................................................................................................14
3.2 CNC 11 Software Installation.............................................................................................................................15
Cha ter 4 – Configuring for a Bench Test.........................................19
4.1 Bench Test – CNC11 Software Config ration...................................................................................................19
Cha ter 5 – Electrical Cabinet Wiring................................................24
5.1 Introd ction to Electrical Cabinet Wiring..........................................................................................................24
5.2 Electrically Config ring Inp ts on the Oak Board.............................................................................................27
5.3 Install Major Components in Cabinet.................................................................................................................29
5.4 Wiring E-Stop.....................................................................................................................................................30
5.5 Wiring Limit Switches........................................................................................................................................31
5.6 Wiring L be P mp.............................................................................................................................................32
5.7 Wiring Coolant P mp.........................................................................................................................................33
5.8 Wiring Spindle....................................................................................................................................................34
5.9 Wiring 3rd Party Servo Amplifiers to the Oak Board........................................................................................37
Cha ter 6 – Final Software Configuration.........................................38
6.1 Programing yo r Third Party Drive...................................................................................................................38
6.2 Confirm Encoder Comm nication.....................................................................................................................40
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6.3 Clearing Software Fa lts....................................................................................................................................41
6.4 Motor Software Set p.........................................................................................................................................42
6.5 Config re Axes to Move Correct Distance........................................................................................................45
6.6 Homing the Machine..........................................................................................................................................46
6.7 T ne the PID.......................................................................................................................................................48
6.8 Backlash Compensation.....................................................................................................................................49
6.9 Software Travel Limits.......................................................................................................................................50
6.10 Performing a System Test.................................................................................................................................52
6.11 Create A Report................................................................................................................................................52
A endix A: Troubleshooting............................................................53
Error Initializing MPU11..........................................................................................................................................53
452 PC Receive Data Error......................................................................................................................................53
Jog Panel Comm nication In Fa lt..........................................................................................................................53
Axis does not move the correct distance..................................................................................................................53
Axes don't move - No Error or Fa lt displayed........................................................................................................53
F ll Power Witho t Motion, Position Errors and SV_STALL Errors......................................................................54
Motor Behaving Unexpectedly.................................................................................................................................54
A endix B: Technical Information...................................................55
A endix C: 3rd Party Drive Cable Information...............................69
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INTRODUCTION
This ma ual describes how to i stall the Ce troid CNC system.
Follow each step i order without skippi g steps.
The system provides up to 4 axes (upgradable to 8 axes) of closed loop servo i terpolated motio , co trolled by G-Code.
The system is i te ded for CNC co trol of milli g machi es, routers, lathes, flame, plasma, laser/water jet cutters, a d other
specialized applicatio s.
This system is i te ded to be i stalled by compete t i stallers, retro-fitters, a d machi e tool builders who wa t to do their ow
i stallatio . This i stallatio ma ual is ot i te ded for casual e d users. Users of this ma ual should be comfortable with the
followi g:
•basic wiri g
•readi g basic electrical schematics
•PC skills (copyi g, pasti g, extracti g zip files, k owledge of directories)
BEFORE YOU BEGIN
I stalli g the Ce troid CNC11 based Oak Board system is a straight forward process if the directio s are followed. Before getti g
started, please take the time to familiarize yourself with the schematics, ma uals a d i stallatio i structio s.
While doi g the i stallatio , it is very importa t that you follow the i structio s i order a d that you follow them exactly.
Your system will ot fu ctio if you attempt to take shortcuts by skippi g steps.
Doi g the i stallatio i creme tally a d testi g as you go will allow you to immediately isolate the cause of a y problems that you
may ru i to.
Troubleshooting:
•Appe dix A i cludes troubleshooti g procedures for various commo problems.
•If you ru i to a problem first refer to the troubleshooti g procedure, the the Appe dix.
•If the problem persists after exhausti g all other optio s, visit ce troidc c.com a d fill out a help request form, fou d
u der the tech su ort tab.
•Fee based pho e support is also available if eeded.
Page 4 of 72 Before You Begi
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CHAPTER 1 – WHAT'S INCLUDED
1.1 OAK BOARD
The followi g compo e ts are i cluded with your Oak Board:
1. Oak Board ..................................................................................................................... Part Number 13126
2. Power supply.................................................................................................................... Part Number 7135
3. Power supply Output cable............................................................................................. Part Number 13106
4. Seve positio termi al block...........................................................................................Part Number 2611
5. Twe ty positio termi al block..........................................................................................Part Number 3450
6. 2 Te positio termi al block............................................................................................Part Number 3904
7. 4 Twelve volt SIPs (color a d appeara ce may vary).......................................................Part Number 4152
8. 4 Five volt SIPs (color a d appeara ce may vary)...........................................................Part Number 3956
Page 5 of 72 1.1 Oak Board
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2 Power Su ly
3
4
1 Oak Board
5
67
8
SIPs
Power Su ly
Out ut Cable
Terminal Block

1.2 CABLES
Ce troid offers the followi g cables for purchase:
1. Probe Cable (multiple le gths available) ........................................................................Part Number 11211
2. Jog Pa el Cable (multiple le gths available) (Supplied with Jog Pa el)..............Part Number 12991 (10 ft)
3. MPG Cable (multiple le gths available)...............................................................Part Number 12987 (10 ft)
4. Ether et Cable (multiple le gths available)..............................................................Part Number 6144 (6 ft)
5. Drive Cable................................................................................................................... Part Numbers Below
Drive Centroid Part Number
Delta ASDA-A2 13131
Estu 13132
Yaskawa Sigma I, II, V 13134
Flyi g Lead 13133
6. Co sole Exte sio Cable (exte sio s available)....................................................Part Number 11028 (6 ft)
◦I cludes Jog, MPG, Ether et. Co sole Power, a d E-stop cables
Page 6 of 72 1.2 Cables
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1 Probe Cable 2 Jog Panel Cable
3 MPG Cable 4 Ethernet Cable 5 Drive Cable

1.3 OVERVIEW
Page 7 of 72 1.3 Overview
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CHAPTER 2 – CONNECTING COMPONENTS FOR A BENCH TEST
The first step i i stalli g the ew system is performi g a be ch test. A “be ch test” co sists of co ecti g all of the electro ics
together to test them before i stalli g the system i a machi e.
The be ch test ALWAYS eeds to be performed BEFORE applyi g HIGH VOLTAGE to the drive, ot be ch testi g could cause
physical harm to the tech icia or operator a d perma e t damage to the hardware.
2.1 BENCH TEST – TOOLS AND EQUIPMENT
•Picking a good location: A be ch test eeds to be performed o a large table or desk with good lighti g a d easy
access to electrical outlets.
◦A clean wooden surface is an ideal test bench location.
◦The surface should NOT be made out of metal or co tai metal scraps or shavi gs.
•Some method of poweri g the board o a d off. A outlet strip with a “o /off” switch a d some 120VAC power cords is
the recomme ded a d easiest method.
•A PC with a i ter et co ectio , or a Ce troid co sole u it (comes with CNC11 already i stalled).
Note: The PC must meet the specificatio s listed i Tech ical Bulleti 273, which ca be fou d here:
(http://www.ce troidc c.com/dealersupport/tech_bulleti s/uploads/273.pdf)
•Small screw driver set
•Digital Multimeter
•Some method of splici g wires such as crimp termi als or a termi al block.
•Wire Strippers
Page 8 of 72 2.1 Be ch Test – Tools a d Equipme t
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