CENTURION SYSTEMS D5 SMART User manual

SLIDING GATE OPERATORS
Centurion Systems (Pty) Ltd
www.centsys.com
D5 SMART
INSTALLATION MANUAL

After-sales
multi-language
Technical Support
Manufactures to
international
quality standard
ISO 9001:2015
100%
testing of
products
In-house
R&D
development
team
Centurion Systems (Pty) Ltd reserves the right to make changes to the product described in this
manual without notice and without obligation to notify any persons of any such revisions or changes.
Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to
this manual. No part of this document may be copied, stored in a retrieval system or transmitted in any
form or by any means electronic, mechanical, optical or photographic, without the express prior written
consent of Centurion Systems (Pty) Ltd.
1986 1990 1995 1999 Today
Sales and technical support
to Africa, Europe, Asia,
the Americas, Australia
and the Pacic
Call Centre Operating Times
Monday to Friday
07h00 to 18h00 GMT+2,
Saturdays
08h00 to 16h30 GMT+2
Company Prole
ISO 9001:2015

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1. INTRODUCTION
1.1. Important Safety Information
1.2. Lightning Protection
1.3. Theft Protection
2. SPECIFICATIONS
2.1. Physical Dimensions
2.2. Technical Specications
3. PRODUCT IDENTIFICATION
4. REQUIRED TOOLS AND EQUIPMENT
5. NEW SITE INSTALLATION PREPARATION
5.1. General Considerations for the Installation
5.2. Endstops
5.3. Guide-rollers and Anti-lift Brackets
5.4. Starting and Running Forces
5.5. Cabling Requirements
6. LUBRICATION
7. OPERATOR INSTALLATION
7.1. New Site Installations
7.1.1. Locating an Initial Reference Point
7.1.2. Minimum Clearances
7.1.3. Locate the Operator's Position
7.1.4. Foundation Plate Installation
7.2. Retro-t Installations (Existing Sites)
7.3. Conduit and Cable Length
7.4. Preparing the D5 SMART for Installation
7.4.1. Removing the Charger
7.4.2. Removing the Lower Battery Tray
7.4.3. Removing the Control Card
7.5. Mounting the Gearbox
7.6. Routing the Cables
7.7. Manual Override
7.8. Height Adjustment
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Contents

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7.9. Mounting the Rack
7.9.1. FittingDierentTypesofRacktotheGate
7.9.2. Finalising the Height Adjustment
7.10. Re-assembling the D5 SMART
7.10.1. Override Sensor
7.10.2. Routing the Override Sensor Harness
7.10.3. Placing the Lower Battery Tray and Charger back into Position
7.10.4. Placing the Control Card back into Position
7.10.5. Reconnecting the Harnesses to the Control Card and Charger
8. COMPLETING THE INSTALLATION
8.1. Fitting the Batteries
8.2. Accessory Installation and Storage
8.3. Wiring the Control Card on its Default Settings
8.3.1. Closing Infrared Beam Wiring (i5 Infrared Beams)
8.3.2. Closing Infrared Beam Wiring (Photon Infrared Beams)
8.3.3. External Radio Receiver and Loop Detector Wiring
8.3.4. Earth Spike Installation
8.3.5. G-ULTRA to D5 SMART Wiring
8.4. Commissioning the System
8.5. Apply Warning Decal
9. GENERAL MAINTENANCE
9.1. Gate Maintenance
9.2. D5 SMART Maintenance
10. INSTALLATION HANDOVER
11. WARRANTY INFORMATION
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CONTENTS
Icons used in this manual
This icon indicates tips and other information that could be useful during the
installation.
This icon denotes variations and other aspects that should be considered during
installation.
This icon indicates warning, caution or attention! Please take special
note of critical aspects that MUST be adhered to in order to prevent
injury.

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INTRODUCTIONSECTION 1
1. Introduction
The D5 SMART is a domestic and light-industrial operator designed to open and close sliding
gates weighing up to 500kg. A custom-designed gearbox moulded from robust engineering
polymers, coupled to a powerful 24V DC motor, provides fast and reliable automation for
entrances to homes and small housing estates.
Thesystemoperatesotwo12Vbatterieshousedinsidetheoperatorusingaswitch-mode
charger to maintain the battery in a fully-charged state. The batteries provide critical power
failure protection.
Anon-contactHallEectSensorwasselectedtoensurereliabilityandpositionalaccuracy.
TheHallEectSensorishighlyresistanttodust,oil,dirtorinsectingress,thereforeensuring
that the D5 SMART opens and closes gates reliably and accurately.
Advanced features of the D5 SMART logic controller include:
• Interactive graphic user interface via a smartphone application
• Automated setup of gate endpoints (limits)
• Independently-adjustable motor speed in both opening and closing directions
• Fail-safe collision detection and auto reverse (adjustable sensitivity)
• Smooth, adjustable start/stop (ramp-up/ramp-down)
• Multiple operational modes
• Selectable, adjustable Autoclose
• Pedestrian (partial) opening
• Positive Close Mode
• Independent safety inputs for opening and closing beams
• Automatic beam test for both opening and closing beams
• Advanced lightning/surge protection
• Onboard NOVA code-hopping radio receiver with full channel-mapping capability
(limited to 1500 remotes1)
1. Multiple buttons per remote can be used

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1.1. Important Safety Information
ATTENTION!
To ensure the safety of people and possessions, it is important that
you read all of the following instructions.
Incorrect installation or incorrect use of the product could cause
serious harm to people.
The installer, being either professional or DIY, is the last person on
the site who can ensure that the operator is safely installed and that
the whole system can be operated safely.
INTRODUCTIONSECTION 1
Warnings for the Installer
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before installing the
product.
• All installation, repair, and service work to this product must be carried out by a
suitablyqualiedperson
• This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety
• Do not activate your gate unless it is in view and you can determine that its area of
travel is clear of people, pets, or other obstructions
• NO ONE MAY CROSS THE PATH OF A MOVING GATE —
always keep people and objects away from the gate and its area of travel
• NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS
• Secure all easily-accessed gate opener controls in order to prevent unauthorised use
of the gate
• Do not in any way modify the components of the automated system
• Donotinstalltheequipmentinanexplosiveatmosphere:thepresenceofammable
gases or fumes is a serious danger to safety
• Beforeattemptinganyworkonthesystem,turnoelectricalpowertotheoperator
and disconnect the batteries
• TheMainspowersupplyoftheautomatedsystemmustbettedwithanall-pole
switch with contact opening distance of 3mm or greater; use of a 5A hydraulic
breaker with all-pole circuit break is recommended
• Makesurethatanearthleakagecircuitbreakerwithathresholdof30mAistted
upstream of the system
• Never short-circuit the battery and do not attempt to recharge the batteries with
power supply units other than that supplied with the product, or manufactured by
Centurion Systems (Pty) Ltd

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INTRODUCTIONSECTION 1
• Make sure that the earthing system is correctly constructed and that all metal parts of
the system are suitably earthed
• Safetydevicesmustbettedtotheinstallationtoguardagainstmechanical
movement risks such as crushing, dragging and shearing
• Alwaystthewarningsignsvisiblytotheinsideandoutsideofthegate
• The installer must explain and demonstrate the manual operation of the gate in case
of an emergency and must hand over the User Guide/Warnings to the user
• The installer must explain these safety instructions to all persons authorised to use
this gate, and be sure that they understand the hazards associated with automated
gates
• Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as
such materials are potential sources of danger
• Dispose of all waste products like packing materials, worn-out batteries, etc.,
according to local regulations
• Always check the obstruction detection system, and safety devices for correct
operation
• Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused
by improper use of the product, or for use other than that for which the automated
system was intended
• This product was designed and built strictly for the use indicated in this
documentation; any other use, not expressly indicated here, could compromise the
service life/operation of the product and/or be a source of danger
• Everythingnotexpresslyspeciedintheseinstructionsisnotpermitted
WARNING! WARNING! WARNING! WARNING! WARNING!
MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH!
KEEP CLEAR! GATE MAY MOVE AT ANY TIME!
DO NOT ALLOW CHILDREN TO OPERATE THE GATE OR PLAY IN THE
NEAR VICINITY OF THE GATE.
KEEP CLEAR!
GATE MAY MOVE AT ANY TIME!
SAFETY
FIRST

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The electronic controller utilises the same proven surge protection philosophy that is
used in all our products. While this does not guarantee that the unit will not be damaged
in the event of a lightning strike or power surge, it greatly reduces the likelihood of such
damage occurring. The earth return for the surge protection is provided via the mains
power supply earth and/or earth spike located next to the operator.
While care has been taken in the design of the D5 SMART to prevent unauthorised
removal (theft) of the unit, an optional steel theft-deterrent cage is also available for
added peace of mind.
INTRODUCTIONSECTION 1
1.2. Lightning Protection
1.3. Theft Protection
In order to ensure that the surge protection is eective, it is essential
that the unit is properly earthed.
If a theft-deterrent cage is required, be sure to leave enough clearance from
pillars, etc. (Section 7.1.2. - "Minimum Clearances").

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SPECIFICATIONSSECTION 2
FIGURE 1. D5 SMART PHYSICAL DIMENSIONS
2. Specications
2.1. Physical Dimensions
2.2. Technical Specications
When the WiZos are removed from their packaging, it is important to remember the
following:
The WiZosarereadytobeused;theyhavejustnotbeenconguredoraddedtoa
network.Congurationiswhattheuser/installerneedstodo.
181mm 275mm
372.5mm
31mm
58mm
1. The current values can be used to determine current consumption for battery life backup calculations.
Input voltage 90V - 240V AC +/-10% @ 50Hz1
Current consumption (mains) 200mA
Battery charger current output 1.3A
Maximum number of operations per day 1503,6
Duty cycle - Mains present2,3 50%
Motor power supply Battery-driven
(Standard Capacity - 2x12V)
Current consumption (motor at rated load) 13A
Input / Output sink currents (Max. accessory current draw)
I/O 1-4 100mA (12/24V)
I/O 5 and 6 3A (12/24V) 10sec Pulse
TABLE 1

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SPECIFICATIONSSECTION 2
2.2. Technical Specications Continued
TABLE 1 CONTINUED
1.Canoperateoasolarsupply,consultyourlocaldealerforassistance
2. Based on 25°C ambient temperature and unit not in direct sunlight
3. Based on a motor push force of less than 50% of rated (Starting and Running forces)
4.Gateopeningandclosingspeedscanbeconguredtorunslowerdependingontherequirementsofindividualinstallations
5. Can increase battery capacity for longer standby times
6. Based on 4m gate, excluding all accessories
7. Multiple buttons per remote can be used
Fuse Protection Type Rating
Main Control Card Serviceable 25A
Aux. Supply Resetable Fuse
12V 600mA
or
24V 3A
(10sec Pulse)
Charger (Mains Supply) Non-serviceable 3A slow-blow
Motor push force - starting 30kgf
Motor push force - rated 17kgf
Gate mass - maximum 500kg
Gate length - maximum 100m
Gate speed (varies with load)430m/min @ 17kgf
Manual Override Lockable with key release
Operations in standby (6Ah Batteries)
Half day5,6 44
Full day5,6 35
Collision Sensing Electronic
Operating temperature range -15°C to +50°C
Onboard receiver type Code-hopping multichannel receiver
with selective add and delete
Receiver code storage capacity 1500 Remotes7
Receiver frequency 433.92MHz
Degree of protection IP55
Mass of unit packed (with standard kit, but
excl. rack and battery) 9.1kg
Packaging dimensions (with standard kit,
but excl. rack and battery)
325mm wide x 244mm deep
x 445mm high

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PRODUCT IDENTIFICATIONSECTION 3
3. Product Identication
FIGURE 2. PRODUCT IDENTIFICATION
1 3
4
1
6
5
7
8
9
10
12
14
13
15
25
24
2
19
20
18
17
21
22
23
1. 12V Battery1
2. Oil Dipstick
3. D5 SMART Cover
4. D5 SMART Control Card
5. Cable Shield
6. Gearbox
7. M10 Nut (17mm Socket)
8. Spring Washer
9. Top Height Adjuster (19mm Socket)
10. Bottom Height Adjuster
11. Heavy Duty M12 Washer
12. M10 Half-Nut
13. D5 SMART Foundation Plate
14. Mounting Bolt
15. Lower Battery Tray
16. Cable Trunking
17. Earth Harness
18. Switch Mode 1.3A charger
19. Battery Harness
20. Power Supply Harness
21. Control Card Platform
22. Accessory Retaining Door
23. Top Battery Stabiliser
24. Release Handle
25. Camlock
1. Batteries are not supplied with the D5 SMART. The D5 SMART supports both 6Ah and 7.2Ah variants.
11
12
16

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REQUIRED TOOLS AND EQUIPMENTSECTION 4
4. Required Tools and Equipment
FIGURE 3. REQUIRED TOOLS AND EQUIPMENT
Ratchet and
Socket set
(17mm and 19mm)
with extensions
Crimping tool
and Pin lugs
Masonry drill bits
Connector
block
Angle grinder
Pin punch
6mm
Hacksaw
Spirit level
Marking
pen/chalk
Extension cord
Soldering
iron
Safety equipment
(goggles, gloves, etc.)
Welding machine
(including consumables)
and safety equipment
Measuring
tape
G-clamps
(x2)
Electric Drill
Screwdrivers
6mm Phillips
3.5mm Flat
Hammer
Smartphone
with app
installed
Pliers

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NEW SITE INSTALLATION PREPARATIONSECTION 5
5. New Site Installation Preparation
5.1. General Considerations for the Installation
Alwaysrecommendthetmentofadditionalsafetyequipmentsuchassafetyedges
and safety beams, for additional protection against entrapment or other mechanical
risks.
Check that no pipes or electrical cables are in the way of the intended installation.
Checkthatenoughspaceisavailableforthegateoperator,specicallyfortherelease
handle (See Section 7.1.2. - "Minimum Clearances").
Check for loose, sandy soil if installing a foundation, as the soil condition may require
a larger foundation.
Neverttheoperatorontheoutsideofthegate,wherethepublichaveaccesstoit.
Install the gate operator only if:
• It will not pose a hazard to the public
• Thereissucientclearancetoaroadwayand/orpublicthoroughfares
• The installation meets all municipal and/or local authority requirements once completed
• Thegatemassandapplicationarewithintheoperatorspecications
• The gate is in good working order, meaning:
• that it opens and closes freely;
• does not move on its own if left in any position;
• itcanbeinstalledtohavesucientclearancebetweenmovingpartswhen
opening and closing to reduce the risk of personal injury and entrapment;
• Pushbuttons or key-switches, when required, can be positioned so that the gate is in
line-of-sight of the user

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5.2. Endstops
5.3. Guide-rollers and Anti-lift Brackets
Fit opening and closing endstops capable of stopping the gate at rated speed. Refer to
thespecicationsatthebeginningofthismanualfortheoperatingspeed.
Make H1>H2 to ensure gate will not jump over the endstop.
Guide-rollers must be installed to ensure that the gate is held vertical. For improved
safety,tadditionalsupportpoststopreventthegatefromfallingovershouldthe
guide-rollers fail.
Topreventunauthorisedaccess,tanti-liftbracketsasshown.
The gap between the anti-lift bracket and the gate must be less than 5mm.
FIGURE 4. FITTING ENDSTOPS
FIGURE 5. FITTING GUIDE-ROLLERS
Opening and closing endstops are mandatory and must be tted to
prevent death or accidental injury as the operator uses and conrms
these limits during operation.
Endstop
Endstop
Ø16mm
H1 H2
Ensurethatthegatecannotbeliftedothemotorpinionwiththeanti-lift
brackettted.
GAP <5mm
GAP <5mmGAP <5mm
GAP <5mm
Additional
support post
Guide-rollers and
Anti-Lift Bracket Side view of gate and dierent Guide-roller options
NEW SITE INSTALLATION PREPARATIONSECTION 5

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5.4. Starting and Running Forces
NEW SITE INSTALLATION PREPARATIONSECTION 5
Test the starting force of the gate as per the diagram. Use a pull scale in both directions
to determine the maximum amount of pull force required to set the gate in motion.
Determine the running force of the gate by continuing to pull on the scale with just
sucientforcetokeepitrunning.
Read and note the maximum value in kgf (kilogram-force) shown on the scale.
Where possible, determine the gate mass.
Our warranty will be void if the pull force and / or gate mass exceeds the below operator
specications:
• Starting force - 30kgf
• Running (rated) force - 17kgf
• Maximum gate mass - 500kg
FIGURE 6. STARTING AND RUNNING FORCES
Pull Scale

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5.5. Cabling Requirements
NEW SITE INSTALLATION PREPARATIONSECTION 5
FIGURE 7. CABLING REQUIREMENTS
Legend
1. MAINS SUPPLY CABLE: 90V - 240V AC mains cable via double-pole mains
isolator-switch (3 core L.N.E. 1.5mm2SWA)1,2
2. Optional intercom cable from motor to dwelling
(n1 + 6 core30.22mm2multi-strand shielded cable)
3. Optional intercom cable from motor to entry panel
(n2 0.22mm2multi-strand shielded cable)
4. Optional but recommended infrared safety beams
(3 core 0.22mm2multi-stranded)4
5. Optional access control device (3 core 0.22mm2multi-stranded)
6. Optional pedestrian key-switch (2 core 0.22mm2multi-stranded) OR
7. Optional keypad (3 core 0.22mm2multi-stranded)4
8. Optional external radio receiver (3 core 0.22mm2multi-stranded)5
9. Optional pillar lights (3 core LNE SWA, size according to power requirements)6
10. Optional ground loop for free-exit
(1 core 0.5mm2multi-stranded – silicone coated)7
n1 means the number of cores required by an intercom
n2 means the number of cores required by an intercom
1. Possibly increase cable thickness if pillar lights are installed.
2. Type of cable must adhere to municipal bylaws but typically SWA (steel wire armoured) cable is recommended.
The armouring provides excellent screening, which gives better protection against lightning – earth one end of the screening).
3. Allows for all features such as pedestrian opening, status LED, etc., to be operated from the intercom handset inside the dwelling.
Number of cores and type of cable could vary depending on brand of access control system being used.
4. Wireless accessories are available. Please refer to www.censys.com for further information.
5. For optimum range, an external receiver can be mounted on the wall.
6. Requires an external relay
7. Consultmanufacturerofloopdetectorforspecicdetails.
5
6
4
1
2
3
8
9
9
10
7

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LUBRICATIONSECTION 6
6. Lubrication
The internal gearset of the D5 SMART is lubricated by means of an oil bath.
The D5 SMART does not require routine oil changes. However, in the event
of the unit losing oil due to stripping down or mechanical damage, the correct
replacement oil is Castrol Syntrax Long Life 75W-90.
Ifthegearboxisbolteddowninthehorizontalpositionduringlling,
the correct level is reached when the oil level has reached the stepped section
of the dipstick.
40mlofoilissucientforlubricationpurposes.
FIGURE 8. OPERATOR LUBRICATION
Oil lling procedure
• Lift the cover of the operator
• Release and tilt the Control Card Platform forward to gain access to the
batteries (See Section 8.1 - "Fitting the Batteries")
• Remove the left battery to gain access to the red dipstick
• Remove the dipstick by pulling it upwards
• Pour the required amount of oil into the gearbox
• Retthedipstick
Motor Bracket Clip
Control Card
Platform
Oil Reservoir
Opening
The D5 SMART is supplied with oil in its gearbox.
Dipstick
Step
(Optimum
Oil Level)
Tip

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OPERATOR INSTALLATIONSECTION 7
7. OPERATOR INSTALLATION
7.1. New Site Installations
7.1.1. Locating an Initial Reference Point
When installing the D5 SMART, it is important to take note of the information
found in Sections 7.1.1. and 7.1.2. when determining the position of the
Foundation Plate, and the height of the D5 SMART in relation to the gate that is
to be automated.
Once the point which protrudes the furthest has been found, this will be the
referencepointtobeusedwhenndingtheoptimumpositionforthe
D5 SMART.
FIGURE 9. FINDING A REFERENCE POINT
Firstly, it is necessary to establish a reference point. To do this, manually open and close
the gate so that it moves past a stationary point (i.e. a vertical spike), and determine
which part of the gate (including its wheels) protrudes the furthest towards where the
D5 SMART will be installed. Refer to the examples shown below.
Check for wheels, palisade, uprights, etc. that could potentially collide
with the pinion.
Foundation
for D5 SMART
GATE MOVEMENT
Gate Rail
Edge that
protrudes
the furthest
(Reference Point)
Warped Gate
Palisade
GATE MOVEMENT
Gate Rail
Edge that
protrudes out
the most
(Reference Point)
Gate
Palisade
GATE MOVEMENT
Foundation
for D5 SMART
Gate Rail
Edge that
protrudes
the furthest
(Reference Point)
Gate
Palisade
GATE MOVEMENT
Gate Rail
Edge that
protrudes out
the most
(Reference Point)
Gate
Palisade
GATE MOVEMENT
Foundation
for D5 SMART
Gate Rail
Edge that
protrudes
the furthest
(Reference Point)
Gate
Palisade
Possible
Collision
GATE MOVEMENT
Gate Rail
Edge that
protrudes out
the most
(Reference Point)
Gate
Palisade
Foundation
for D5 SMART
GATE MOVEMENT
Gate Rail
Edge that
protrudes
the furthest
(Reference Point)
Gate
Palisade
Gate Wheel
Possible
Collision

page 19 www.centsys.com
Gate Rack
OPERATOR INSTALLATIONSECTION 7
7.1.2. Minimum Clearances
Below are site plan examples illustrating the minimum clearances required when
installing the D5 SMART.
FIGURE 10. MINIMUM CLEARANCES - SIDES
FIGURE 11. MINIMUM CLEARANCES - FRONT
80mm
120mm
80mm
Pillar
Foundation
Foundation
Trench
Trench Trench
Theft-deterrent Cage D5 SMART
Most extreme path of
the Override Lever
Gate Rack
Pillar

page 20 www.centsys.com
OPERATOR INSTALLATIONSECTION 7
Steel Rack
FIGURE 12. STEEL RACK ABOVE PINION
1. Includes 3mm clearance required between rack and pinion
2. Distance between bottom of the Foundation Plate and bottom edge of the Rack Tooth
If there is space to mount the rack underneath without fouling the ground as the
gate moves, the following are the pros and cons:
Pros
• The rack is more hidden from view
• Itprovidesaveryeectiveanti-liftbracket
• It ensures that, since the gate beds in, the rack does not drop onto the
pinion, loading the operator unnecessarily
Cons
• Rack teeth face up vertically, potentially collecting dirt
• Could require the use of a custom bracket
To ensure that the operator does not protrude into the driveway, install the base plate at
leastushwiththedrivewayentrance.
It is typical to mount the rack above the pinion as shown in Figures 12, 14 and 16 for
each type of rack considered. However, in each case, Figures 13, 15 and 17 show the
rack mounted underneath.
7.1.3. Locating the Operator's Position
The measurements given below are based on the three dierent racks
supplied by Centurion Systems (Pty) Ltd and are to be used as
guidelines only.
11mm
25mm
83mm
115.2mm1,2
167.2mm1
25mm
(Typical Steel
Rack Width)
Flat bar welded
to foundation plate
and rail
Concrete Foundation
(Recommended to allow for adjustment)
Minimum space from edge
of foundation plate to
reference point of edge that
protrudes the furthest.
(Section 7.1.1.)
Foundation Plate
49mm-51mm