Cervis Warrior MU-X6E Series User manual

2018 Cervis, Inc.
MU6E
Receiver Manual
U107.1.0
™

Warrior MU6E
This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express
prior written consent of Cervis, Inc.
Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification.
FCC Statements
15.19 –Two Part Warning
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference and
(2) This device must accept any interference received, including interference that may cause undesired operation.
15.21 –Unauthorized Modification
NOTICE: The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user. Such modifications could
void the user’s authority to operate the equipment.
15.105(b) –Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Industry Canada Statement
This device complies with Canadian RSS-210.
The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits
for the general population; consult Safety Code 6, obtainable from Health Canada’s website https://www.canada.ca/en/health-
canada/services/environmental-workplace-health/reports-publications/radiation/safety-code-6-health-canada-radiofrequency-exposure-guidelines-
environmental-workplace-health-health-canada.html.
Le présent appareil est conforme à la norme CNR-210 d'Industrie Canada.
Le programme d’installation de cet équipement radio doit s’assurer que l’antenne est située ou fait telle qu’elle n’émet pas de champ RF dépassant les
limites de Santé Canada pour la population générale ; consulter le Code de sécurité 6, disponible auprès de Santé Canada site Web
https://www.canada.ca/en/health-canada/services/environmental-workplace-health/reports-publications/radiation/safety-code-6-health-canada-
radiofrequency-exposure-guidelines-environmental-workplace-health-health-canada.html.
Industry Canada Statement
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not
cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux
conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même
si le brouillage est susceptible d'en compromettre le fonctionnement.
Industry Canada Unlicensed Devices EIRP Statements for Removable Antennas
Part 1: Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so
chosen that the equivalent isotropically radiated power (EIRP) is not more than that necessary for successful communication.
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou
inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs,
il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à
l'établissement d'une communication satisfaisante.
Part 2: This radio transmitter (LOBSRF-310) has been approved by Industry Canada to operate with the antenna type listed below with the
maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a
gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Le présent émetteur radio (LOBSRF-310) a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés ci-dessous et ayant un
gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur
au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.

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Table of Contents
Table of Contents.......................................................................................................................... i
List of Figures ............................................................................................................................... i
List of Tables................................................................................................................................. i
Definitions/Notes......................................................................................................................... iii
Cervis, Inc. Safety Precautions .................................................................................................. 1
1.0 Warrior MU6E ....................................................................................................................... 2
1.1 Warrior MU6E Receiver.................................................................................................... 2
2.0 Warrior MU6E System PCBs............................................................................................... 3
2.1 MU6E Main PCB................................................................................................................ 3
2.1.1 DIP Switch Configuration ............................................................................................. 4
2.2 MU6E Power Card............................................................................................................. 5
2.3 MU6E Relay Card.............................................................................................................. 6
2.4 MU6E Analog Card ........................................................................................................... 7
3.0 MU6E Mounting.................................................................................................................... 8
3.1 MU6E Power...................................................................................................................... 9
3.2 MU6E External Antenna ................................................................................................... 9
4.0 Warrior MU6E Operation ................................................................................................... 10
4.1 System Startup................................................................................................................ 10
4.2 Associate the Warrior MU6E with a Warrior Transmitter ........................................... 10
4.3 Additional Warrior Programming Features.................................................................. 10
4.3.1 Horn/Light (Associate) Relay ..................................................................................... 10
4.3.2 Tilt Fault Mode............................................................................................................ 10
4.3.3 Low Battery Mode ...................................................................................................... 11
4.3.4 Associate Mode is Unlocked...................................................................................... 11
4.3.5 Association Nomination.............................................................................................. 11
5.0 MU6E Receiver Specifications.......................................................................................... 12
Appendix A: Exposure to Radio Frequency Energy .............................................................. 13
Appendix B: RF Exposure Considerations ............................................................................. 13
Appendix C: Warrior System Options...................................................................................... 14
List of Figures
Figure 1. Warrior MU6E Receiver .................................................................................................2
Figure 2. MU6E Main PCB .............................................................................................................3
Figure 3. MU6E DIP Switch............................................................................................................4
Figure 4. MU6E HVA Power Card .................................................................................................5
Figure 5. MU6E Relay Card ...........................................................................................................6
Figure 6. MU6E Analog Card.........................................................................................................7
Figure 7. MU6E Mounting Dimensions ........................................................................................8
Figure 8. MU6E 900MHz External Antenna and Optional Extension Cables............................9
List of Tables
Table 1. MU6E Main PCB Diagnostic LEDs .................................................................................4
Table 2. MU6E Relay Card Diagnostic LEDs ...............................................................................6
Table 3. MU6E Analog Card Diagnostic LEDs.............................................................................7

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Table 4. MU6E Power Configurations...........................................................................................9
Table 5. MU6E DIP Switch 7-8 Configuration Status................................................................ 10
Table 6. MU6E Receiver Specifications..................................................................................... 12
Table 7. Warrior System Options............................................................................................... 14

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Definitions/Notes
Association
The process of programming a handheld transmitter identity (ID) to a target Warrior receiver.
CAN TX/RX
Transmit (TX) and receive (RX) data over Control Area Network (CAN).
Direct Sequence Spread Spectrum (DSSS)
An advanced wireless communications technology.
Line of Sight (aka Direct Line of Sight)
Term used to describe RF communication where the pathway between units is clear of physical
obstacles such as walls, earth, and other obstructions.
Pairing
When a handheld transmitter takes control of a receiver for operation.
RF
Radio Frequency (wireless)
RF TX/RX
Wireless transmission (TX) and reception (RX) of data.
Transmitter
Handheld or portable RF control unit.
Warrior Receiver
Transmitter-controlled unit mounted to the crane or machine.

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Cervis, Inc. Safety Precautions
Read and follow all instructions.
Failure to abide by Safety Precautions may cause equipment failure, loss of authority
to operate the equipment, and personal injury.
Use and maintain proper wiring. Follow equipment manufacturer instructions.
Improper, loose, and frayed wiring can cause system failure, equipment damage, and
intermittent operation.
Changes or modifications made to equipment not expressly approved by the
manufacturer will void the warranty.
Equipment owner/operators must abide by all applicable Federal, State, and Local
laws concerning equipment installation and operation. Failure to comply could result
in penalties and could void user authority to operate the equipment.
Make sure that the machinery and surrounding area is clear before operating. Do not
activate the remote control system until certain that it is safe to do so.
Turn off the handheld remote (transmitter) and disconnect power from the machine
unit (receiver) before attempting any maintenance. This will prevent accidental
operation of the controlled machinery.
Use a damp cloth to keep units clean. Remove mud, concrete, dirt, etc. after use to
prevent obstructing or clogging the buttons, levers, wiring, and switches.
Do not allow liquid to enter the handheld or machine unit enclosures. Do not use
high-pressure equipment to clean the handheld remote or machine unit.
Disconnect the radio machine unit (receiver) before welding on the machine. Failure
to disconnect the receiver may cause destruction of or damage to the unit.
Operate and store units only within the specified operation and storage temperatures
defined in this document’s specifications.
Keep high-energy RF devices away from control transmitters. Activating high-power
communication radios, for instance, in close proximity to transmitters can cause
interference and “false” circuit activation.
Do not key two-way radios while using the handheld remote transmitter.

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1.0 Warrior MU6E
The MU6E is a modular receiver intended for use in industrial crane control applications,
including overhead bridge cranes. The MU6E is self-contained and can be configured with
various input/output (I/O) modules accommodating a wide range of I/O requirements. The MU6E
accepts control commands from the full range of Cervis, Inc. Warrior transmitters, including the
multi-joystick, multi-axis Warrior Console Box (CB).
The MU6E can be mounted using the included four-bolt mounting flange. The sturdy enclosure
allows the MU6E to operate in harsh weather conditions. Additional accessories—including
antenna extension cables and integrated audible horn—are also available.
1.1 Warrior MU6E Receiver
An MU6E can accept control commands from any transmitter that has the receiver identity (ID)
stored in its memory. The MU6E is limited to communicating with one transmitter at a time on a
first-come/first-serve basis. The rugged construction and I/O configurability allow Warrior
systems to be used in a wide variety of crane control applications.
Figure 1. Warrior MU6E Receiver
Warrior MU6E Features
Designed to IP65/67 standards
900 MHz license-free operation
Designed to ICS 8 NEMA Crane Specification
Modular design for maximum flexibility
Up to 48 configurable output relay contacts
Operating temperature of -40°F to +167°F (-40°C to +75°C*)
Storage temperature of -40°F to +176°F (-40°C to +80°C)
*55°C continuous; 75°C peak tested for four hours

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2.0 Warrior MU6E System PCBs
The MU6E receiver features a main printed circuit board (PCB) and seven available card slots.
The card slot on the far right—depicted in Figure 2—only accepts power cards. The remaining
six card slots can be populated with relay and/or analog I/O cards. There are also eight
diagnostic LEDs and other features described in the following sections.
2.1 MU6E Main PCB
The main PCB consists of the series M-STOP force-guided relays, association relay, start relay,
the requisite connectors, and the main processors.
The board fuse part number is P/N: Little Fuse 0217002.H (250VAC, 5A).
Figure 2. MU6E Main PCB
PROCESSORS
PUSHBUTTON

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Table 1. MU6E Main PCB Diagnostic LEDs
LED
Name
LED State
Description
D1
+12V
Solid
Solid when OK
D2
+3.3V Logic
Solid
Solid when OK
D3
Master Health
Blinking
Unit OK, normal processor operation
D4
TX (Transmit)
Fast Blinking
Indicates RF Messages sent to handheld
D5
RX (Receive)
Fast Blinking
Indicates RF Messages received from handheld
D6
Slave Health
Blinking
Unit OK, normal processor operation
D7
Expansion TX
Fast Blinking
Indicates messages sent to expansion card
D8
Expansion RX
Fast Blinking
Indicates messages received from expansion
card
LED per
Relay (4)*
Relay State
Steady Lit
Relay Active
*Each relay has its own LED. The relay LED illuminates when commanded.
2.1.1 DIP Switch Configuration
Switch 8 on the DIP switch—circled in Green in Figure 4 —controls whether
transmitter/receiver association is UNLOCKED (1) or LOCKED (0). Most receivers ship from
Cervis, Inc. with the association DIP switch locked (0). This switch can be manually and virtually
unlocked to associate additional transmitters, if necessary (see Section 4.3).
Figure 3. MU6E DIP Switch
1
0

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2.2 MU6E Power Card
The MU6E power card accepts an input voltage that powers the unit. This expansion card
accepts 110VAC to 220VAC at 50Hz to 60Hz.
Line Fuse P/N: Little Fuse 0217002.H (250VAC, 2A).
Figure 4. MU6E HVA Power Card

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2.3 MU6E Relay Card
Each relay card consists of eight Form A relays capable of conducting 8A max @ 250VAC; each
bank of relays is fused at 5A. Each relay is commanded by a slave processor that resides on the
relay card. The slave processor is under the control of the master processor that resides on the
main PCB (Figure 2). Each relay has an LED indicator that illuminates when the relay is
commanded ON. This card has two diagnostic LEDs; Table 2 describes the functions.
C1 and C2 Fuse P/N: Little Fuse 0217002.H (250VAC, 5A)
Figure 5. MU6E Relay Card
Table 2. MU6E Relay Card Diagnostic LEDs
LED
Name
LED State
Description
D1
Health
Blinking
Unit OK, normal processor operation
D2
Transmit
Fast Blinking
Indicates messages sent to master processor
LED per
Relay (8)
Relay State
Steady Lit
Relay Active

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2.4 MU6E Analog Card
Each analog card consists of four analog inputs and four analog outputs. Each input can accept
either 0–10V or 0–20mA, depending on jumper configurations. Each output can generate 0–10V
or 0–20mA, depending on jumper configurations.
Each channel has two jumpers that must be correctly configured:
Voltage Mode: The jumpers (two per channel) must be configured so that two pins—
shown in the GREEN rectangle in Figure 6—are shorted together.
Current Mode: The jumpers shown by the YELLOW rectangle in Figure 6 (two per
channel) must be configured so that two pins are shorted together.
An analog card has two diagnostic LEDs–D1 and D2. Table 3 describes their functions.
Figure 6. MU6E Analog Card
Table 3. MU6E Analog Card Diagnostic LEDs
LED
Name
LED State
Description
D1
Transmit
Fast Blinking
Indicates messages sent to master processor
D2
Health
Blinking
Unit OK, normal processor operation

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3.0 MU6E Mounting

To avoid injury, disable the machine that the receiver will be
attached to before installation.
Use the configuration diagrams that Cervis, Inc. supplied to guide you in mounting the receiver
and connecting your wire harness. Receiver mounting is left much to your discretion with the
following guidelines:
Make sure that the configuration diagrams supplied with the system are available. Keep
them where they can be easily accessed when needed.
Mount the receiver away from any intense radio or electric disturbance sources.
Mount the receiver where there is enough room to make wiring harness terminations.
Make sure the mount is secure.
Only connect the external antenna as recommended by Cervis, Inc. with parts
recommended by Cervis, Inc. Under no circumstances can a signal amplifier be used.
Mount the unit so that the operator can see the antenna. Apply an antenna extension cable
if needed. Cervis, Inc. optional extension cables are 3-ft. (J5-07), 10-ft. (J5-02), or 25-ft.
(J5-13). See Figure 8.
Use supplied ¼-20 x 1"mounting screws; machine and self-tapping machine screws are
supplied.
Figure 7. MU6E Mounting Dimensions

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3.1 MU6E Power
The control cable supplies power to the unit. The cable is part of the final assembly and comes
attached to the receiver. The MU6E is available in the following input power configurations:
Table 4. MU6E Power Configurations
Model
Input Voltage
Range
Frequency
MU6E-HVA
High Voltage AC
110 to 220 Vrms
50 –60 Hz
In DC applications, an external AC-to-DC converter must be used; consult Cervis, Inc.
Applications, if needed.
3.2 MU6E External Antenna
MU6E units come with a 900MHz external antenna that attaches to the receiver using the
external unit connector. Antenna extensions are available in 3-, 10-, and 25-foot lengths.
Figure 8. MU6E 900MHz External Antenna and Optional Extension Cables
212mm (8.35")
Available
Extension Cables:
25' J5-13
10' J5-02
3' J5-07
External Antenna BB3-06

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4.0 Warrior MU6E Operation
4.1 System Startup
Startup depends on the type of Warrior handheld transmitter that the MU6E receiver is
associated to. Please reference the Warrior transmitter manual for Startup details.
4.2 Associate the Warrior MU6E with a Warrior Transmitter
Cervis, Inc. pre-associates Warrior system receivers and transmitters before shipping the
system. Depending on system configuration, the associate process is either locked or unlocked.
(Most systems ship from Cervis, Inc. with association locked.) Each receiver will only
communicate with the transmitter(s) that it is associated to.
When necessary, other Warrior transmitters can be associated to the receiver—either as
additional spares or to replace damaged transmitters—but first, the receiver association ability
must be unlocked.
Unlock association on the MU6E in one of three different ways:
1. Pressing the pushbutton (see Figure 2) unlocks association for five minutes. (Cervis,
Inc. recommends this method because the receiver automatically returns to the locked
state.)
2. With DIP switch 7 ON, an associated transmitter may unlock the receiver electronically.
(“Virtual Unlock” – see Warrior transmitter manual for instructions.)
3. Setting DIP switch 8 ON unlocks association and permits virtual unlock. Follow the table
below.
Table 5. MU6E DIP Switch 7-8 Configuration Status
DIP 7
DIP 8
Status
OFF
OFF
Association locked. Press MU6E pushbutton to enable association for five minutes.
Default State
ON
OFF
Association locked. Press MU6E pushbutton or use transmitter unlock procedure
(virtual unlock) to enable association for five minutes.
OFF
ON
Association unlocked. No additional action necessary.
ON
ON
Association unlocked. No additional action necessary.
Refer to your specific Warrior transmitter manual for association details.
4.3 Additional Warrior Programming Features
4.3.1 Horn/Light (Associate) Relay
Each Warrior system has a Horn/Light relay. Cervis, Inc. recommends properly wiring this relay
to some type of indicating device—such as a horn or light—that is easily recognized when
activated. When wired correctly, the operator will be alerted during the association process, and
the receiver communicating can easily be identified. The Horn/Light relay can also be used to
identify the following conditions.
4.3.2 Tilt Fault Mode
If the transmitter has a Tilt Fault Mode—and it is tilted at least 60° from level—the Horn/Light
relay begins pulsing once per second after three seconds. The operator then has three
additional seconds to correct the tilt situation.

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If the condition is not corrected in the three seconds the relay is pulsing, the motion
outputs will be disabled; the crane should stop moving.
If the tilt condition is corrected in the three-second period following the first fault
indication, normal crane operation resumes.
4.3.3 Low Battery Mode
When the transmitter battery voltage drops to 2.2V or lower (Low Battery Warning Mode), LED 2
( ) on the transmitter begins flashing, and the receiver Horn/Light relay energizes four times
per minute to alert the operator to replace the transmitter batteries with a fresh set.

Replace the transmitter batteries as soon as possible after the
Low Battery Warning begins. If the transmitter battery voltage
drops to 2.0V, the transmitter will shut down and cannot be
used until fresh batteries are installed.
4.3.4 Associate Mode is Unlocked
If the MU6E is unlocked when the receiver is powered on, the Horn/Light relay will energize once
to alert the operator that the receiver is unlocked and open to association. If the Horn/Light relay
on the receiver does not energize, refer to the specific transmitter manual’s Virtual Unlock
procedure.
4.3.5 Association Nomination
As part of the association process, the receiver will become nominated. The Horn/Light relay will
cycle on and off while the receiver is nominated. This notifies the operator that the correct
machine has been selected. When the association process is completed, this relay stops
cycling.

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5.0 MU6E Receiver Specifications
Table 6. MU6E Receiver Specifications
Item
Description
Power
Vin 110 to 220 VAC @ 50–60 Hz
Environment
Operating Temp -40°C to 75°C*(-40°F to 167°F)
Storage Temp -40°C to 80°C (-40°F to 176°F)
Humidity 0–95% non-condensing
Radio
Frequency 906–924 MHz @ 100mW
License No license required
Modulation DSSS
Antenna External (RP-TNC)
Enclosure
Dimensions mm: 211.5 x 161.5 x 100
Inches: 8.327 x 6.358 x 3.937
Durability NEMA 1, 2, 4, 4X
IP65/67
Mounting Mounting bracket
Safety Circuit
Designed to ISO 13849 Cat 3 PLD
Contacts Common, NO, NC, Start Contacts
Contact Rating 250VAC @ 6A
Expansion
Seven Six input/output (I/O), one power
Expansion Cards
Relay Card Eight Form A Relays
Two independent banks of four, 5A per bank
Analog Card Four AO Channels
- 0–10V mode, 40mA max current
- 0–20mA mode, 12V max
Four AI Channels
- 0–10V mode, 1.5Hz cutoff
- 0–20mA mode, 1.5Hz cutoff
*55°C continuous; 75°C peak tested for four hours

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Appendix A: Exposure to Radio Frequency Energy
Warrior handheld remote transmitter units and receivers contain radio transceivers. When active,
a handheld remote transmitter sends out radio frequency (RF) energy through its internal
antenna. The Warrior handheld remote transmitter complies with limits set by the United States
Federal Communications Commission (FCC) for operating distance from human tissue.
Appendix B: RF Exposure Considerations
The radio module may be used in a variety of host applications that fall into two general
categories:
1. Mobile applications: Any operating locations that are not on a human body. In mobile
applications, the host application is typically fixed to mobile equipment, with either an
internal or external antenna.
2. Portable applications: Applications where the transmitting equipment is located on the
hand, arm, or other part of the human body. In portable applications, the equipment is
typically held in the hand of an operator or affixed to either a belt or harness on the
torso.
Equipment containing the radio module was evaluated for RF exposure hazards by two
approaches:
1. Maximum Permissible Exposure (MPE) for “mobile” applications.
2. Specific Absorption Rate (SAR) for “portable” applications.
The required separation distances are measured from the actual location of the radiating part of
the antenna. An antenna may be inside the host application, affixed to the enclosure of the host
application, or at the end of an optional extension coaxial cable.
Mobile Applications
Equipment must be located in a location at least 20cm away from areas likely to be occupied by
an unaware person.
Handheld Applications
All operators of the handheld equipment with any type of antenna require proper equipment
operation training, and such training must include RF exposure safety instructions. Once training
is completed, they are considered to be “aware persons.”
If the portable operating position is on the hand or arm, a 5mm separation between the radiating
part of the antenna and nearby human tissue is required.
Required Training
All installers and operators of host applications that include an SRF310 radio transmitter (RT)
module must be trained to use proper RF safety precautions as presented in this section.

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Appendix C: Warrior System Options
The following table lists available system options.
Table 7. Warrior System Options
Item #
Description
J5-02
10' antenna extension cable (TNC to bulkhead mount)
J5-07
3' antenna extension cable (TNC to bulkhead mount)
J5-12
Antenna bracket w/ isolation washers
15114311
HORN Mini 12VDC Onboard 90db Horn / Buzzer installed
15104112
Two-point mounting plate for receiver
HH2S-9XL10
Spare transmitter
HH2S-9XL10M
Spare transmitter with vibratory feedback motor
L152
Warrior 32 alternative button label sheet
L154
Warrior 32 15100403 replacement transmitter overlay
L159
Handheld Warning Tag
15100110
Handheld “Work Safe” orange wrist breakaway lanyard
07127150
Warrior transmitter boot
07100376
Transmitter battery door
AA8-015A
Transmitter battery compartment sealing gasket
AA5-05
Transmitter lanyard mounting pin
BB3-06
Receiver antenna
RCGHB
Charger and Four “AAA”Recharge Battery