Challenge Xtreme PBP180 User manual

600W
DUAL ACTION
CAR POLISHER
PBP180
ORIGINAL INSTRUCTIONS

HELPLINE NO 03448012949
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ORIGINAL INSTRUCTIONS
GENERAL POWER TOOL
SAFETY WARNINGS
WARNING! Read all safety warnings
and all instructions. Failure to follow the
warnings and instructions may result in electric
shock, re and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-
operated (cordless) power tool.
1. WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded)
power tools. Unmodied plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk
of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
3. PERSONAL SAFETY
a) Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are
tired or under the inuence of drugs, alcohol
or medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar

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ORIGINAL INSTRUCTIONS
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
5. SERVICE
a) Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
To reduce the risk of injury, user
must read instruction manual
Warning
Double insulation
Wear eye protection
Wear ear protection
Wear dust mask
Waste electrical products must not
be disposed of with household waste.
Please recycle where facilities exist.
Check with your local authorities or
retailer for recycling advice.
SYMBOLS

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ORIGINAL INSTRUCTIONS
COMPONENT LIST
1. Front Handle
2. On/Off Switch
3. Variable Speed Switch
4. Sanding Pad
5. Foam Disc
1
4
5
2
3

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ORIGINAL INSTRUCTIONS
TECHNICAL DATA
Type Designation: PBP180 (PBP-designation of machinery, representative of polisher)
Rated voltage: 230-240V~50Hz
Rated input power: 600W
No-load speed: 1500-6800/min
Max. pad diameter: 180mm
Protection class: /II
Weight: 2.46kg
NOISE AND VIBRATION DATA
A weighted sound pressure 80dB(A)
A weighted sound power 91dB(A)
KPA&KWA 3dB(A)
Wear ear protection when sound pressure is over 80dB(A)
VIBRATION INFORMATION
Vibration total values (triax vector sum) determined according to EN 60745:
Vibration emission value ah = 2.3m/s2
Uncertainty K = 1.5m/s²
The declared vibration total value may be used for comparing one tool with another, and may also be
used in a preliminary assessment of exposure.
WARNING: The vibration emission value during actual use of the power tool can differ from
the declared value depending on the ways in which the tool is used dependant on the following
examples and other variations on how the tool is used:
How the tool is used and the materials being cut or drilled.
The tool being in good condition and well maintained.
To use the correct accessory for the tool and ensuring it is sharp and in good condition.
The tightness of the grip on the handles and if any anti vibration accessories are used.
And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
WARNING: To be accurate, an estimation of exposure level in the actual conditions of use should
also take account of all parts of the operating cycle such as the times when the tool is switched
off and when it is running idle but not actually doing the job. This may signicantly reduce the exposure
level over the total working period.
Helping to minimise your vibration exposure risk.
ALWAYS use sharp chisels, drills and blades.
Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate).
If the tool is to be used regularly then invest in anti vibration accessories.

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ORIGINAL INSTRUCTIONS
Avoid using tools in temperatures of 10oC or less.
Plan your work schedule to spread any high vibration tool use across a number of days.
ACCESSORIES
Spanner 1
Sanding pad 1
Foam disc 1
We recommend that you purchase your accessories from the same store that sold you the tool. Use
good quality accessories marked with a well-known brand name. Choose the type according to the work
you intend to undertake. Refer to the accessory packaging for further details. Store personnel can assist
you and offer advice.

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ORIGINAL INSTRUCTIONS
OPERATION INSTRUCTIONS
NOTE: Before using the tool, read the
instruction book carefully.
1. ASSEMBLING OR CHANGING THE
SANDING PAD (See Fig.A1-A2)
WARNING!Disconnecet polisher from
power source.
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D
ASSEMBLY OF THE SANDING PAD
1. Take off the rubber cap from the Sanding Pad
(4).
2. Position the Spanner (a) (supplied with
polisher) to engage the ats (b) on the spindle.
Note: It may be necessary to rotate the Sanding
Pad (4) (by hand) to expose the spindle ats.
3. While holding the spindle with the Spanner,
rotate the Sanding Pad clockwise (by hand) to
tighten it.
CHANGING THE SANDING PAD
1. Position the Spanner (a) (supplied with
polisher) to engage the ats (b) on the spindle.
2. While holding the spindle with the Spanner,
rotate the old Sanding Pad counterclockwise (by
hand) to remove it.
3. Install a new Sanding Pad as above instruction
‘Assembly of the Sanding Pad’.
2. FITTING THE SANDING PAPER (NOT
SUPPLIED) OR FOAM PAD (See Fig.
B1,B2)
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D
Sanding Paper (not supplied)/ or Foam Pad is
easily attached on the pad of your polisher. Fit
the paper/pad over the plate so that it covers the
entire area, push and slightly twist to make sure
the coated Sanding Paper/ or Foam Pad is even
on the plate.
NOTE: Make sure the Sanding Paper/ or
Foam Pad is even with the edges and that it’s
centrosymmetric, otherwise the polisher vibrates
badly.
Remove the abrasive Sanding Paper/ or Foam
Pad by pinching an edge and peeling it off.
3. SPREAD THE POLISH (See Fig. C)
Spread about a tablespoonful of polish evenly
over the entire surface of the pad cover. Do not
apply polish directly to car. This rst application
should do about 1/3 of an average size car. For
the second and third applications of polish, repeat
as above. The pad cover will not adsorb as much
when reloading.

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ORIGINAL INSTRUCTIONS
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D
4. HAND GRIP AREAS (See Fig. D)
Always hold your car polisher rmly with both
hands when operating.
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D
5. ON/OFF SWITCH (See Fig.E)
Always start and stop the polisher on against the
car surface. Push the On/Off Switch (2) forward
as the arrow of “ON” position shown to start the
polisher. Push the switch backward as the arrow
of “OFF” position shown to stop the polisher.
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D
6. VARIABLE SPEED SWITCH (See FIG.F)
The speed increases as you turn the Variable
Speed Switch(3) towards the higher number and
decreases on the lower number.
Thumbwheel position 1 provides the slowest
operating speed and position 6 the fastest. Speed
may be changed while motor is running or while
it is stopped (polisher works best on settings
between position 4-6).
Number step Speed range Operation
1-3 1500-3700/min Recommend
for lay on wax
4-6 4800-6800/min Polishing
operation
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D
7. TO USE THE CAR POLISHER
(See Fig. G)
Hold extension cord over the shoulder and do at
surfaces rst, i.e.: bonnet boot and roof. Cover
areas
quickly with broad sweeping strokes in a
crisscross pattern. Do not press down on polisher.
The machine
without any pressure will automatically do the
best job.
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D

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ORIGINAL INSTRUCTIONS
8. FINAL WORK (See Fig. H)
Use long, sweeping strokes in a criss-cross
pattern to bring out the shine. Do not over-press
the polisher.
a
b
Fig. A1
Fig. A2
Fig. B1
Fig. B2
Fig. C
Fig. E
Fig. F
Fig. G
Fig. H
Fig. J
Fig. K
Fig. D
9. SANDING
Choose sanding paper carefully for each
application for best operation and nish.
To have the best sanding result, it is
recommended to work with lower speed.
Use the sanding feature for sanding off old paint
from timber and metal surface. It can also be
used for sanding timber smooth.
WORKING HINTS FOR YOUR
POLISHER
1. At all times, let the polisher do the work-do
not force it or apply excessive pressure to the
polisher. Preferably, use a light circular motion.
Pressing too hard will slow down the machine’s
movement and affect the quality of the work.
2. The most common error, however, is applying
too much wax. If pad absorbs too much wax, it
will not last as long, and polishing is more difcult
and takes longer.
3. If bonnet continually comes off pad, please try
with a new bonnet.
4. If wax seems difcult to buff, you may have
used too much wax.
MAINTENANCE
Remove the plug from the socket before
carrying out any adjustment, servicing or
maintenance.
Your power tool requires no additional lubrication
or maintenance. There are no user serviceable
parts in your power tool. Never use water or
chemical cleaners to clean your power tool. Wipe
clean with a dry cloth. Always store your power
tool in a dry place. Keep the motor ventilation
slots clean. Keep all working controls free of dust.
Occasionally you may see sparks through the
ventilation slots. This is normal.
If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
TROUBLESHOOTING
1. If your router will not operate, check the power
at the mains plug.
2. If a fault cannot be rectied, return the drill to
an authorized dealer for repair.

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ORIGINAL INSTRUCTIONS
PLUG REPLACEMENT (UK &
IRELAND ONLY)
Your power tool is supplied with a tted plug,
however if you need to t a new plug follow the
instruction below.
IMPORTANT
The wires in the mains lead are colored in
accordance with the following code:
Blue = Neutral Brown = Live
As the colors of the wires in the mains lead of this
appliance may not correspond with the coloured
markings identifying the terminals in your plug,
proceed as follows. The wire which is coloured
blue must be connected to the terminal which
is marked with N. The wire which is coloured
brown must be connected to the terminal which is
marked with L.
WARNING:
Never connect live or neutral wires to the
earth terminal of the plug. Only t an approved
BS1363/A plug and the correct rated fuse.
Note: If a moulded plug is tted and has to be
removed take great care in disposing of the
plug and severed cable, it must be destroyed to
prevent engaging into a socket.

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ORIGINAL INSTRUCTIONS
If faults can not be remedied, contact the Helpline on 03448012949
GUARANTEE
This product is selected for DOMESTIC USE ONLY and not for business use.
This product is guaranteed against manufacturing defects for a period of 12 months. This does not
cover the product where the fault is due to misuse, abuse, use in contravention of the instructions,
or where the product has been the subject of unauthorised modications or alterations, or has been
the subject of commercial use. In the event of a problem with the product within the guarantee period
please return it to your nearest Argos store. If the item is shown to have an inherent defect present at
the time of sale, the store will provide you with a replacement. Your statutory rights remain unaffected.
Guarantor: Argos Ltd, MK9 2NW
Issue1 9/2015