Challenge Xtreme CC200ESV User manual

200W Orbital Sander
CC200ESV
ALWAYS READ THESE OPERATING INSTRUCTIONS PRIOR TO USE
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
MADE IN CHINA
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GENERAL SAFETY RULES
WARNING! Read all instructions Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. The term "power tool" in
all of the warnings listed below refers to your mains operated (corded) power
tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
The manufacturer shall not be liable for any changes made to the tool nor for
any damage resulting from such changes.
Even when the tool is used as prescribed it is not possible to eliminate all
residual risk factors. The following hazards may arise in connection with the
tools construction and design:
•Damage to the lungs if an effective dust mask is not worn
•Damage to hearing if effective ear defenders are not worn
•Always remove the plug from the power point before making any
adjustments or maintenance, including changing the sandpaper.
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite
accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric
shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk of

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electric shock.
e) When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal
injury.
b) Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position
before plugging in. Carrying power tools with your finger on the switch or
plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving
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parts, breakage of parts and any other condition that may affect the
power tools operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with
these instructions and in the manner intended for the particular type
of power tool, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
intended could result in a hazardous situation
5) Service
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
ADDITIONAL SAFETY RULES FOR SANDERS
•Fully unwind cable drum extensions to avoid potential overheating.
•When an extension cable is required, you must ensure it has the right
ampere rating for your power tool and is in a safe electrical condition.
•Ensure your mains supply voltage is the same as your tool rating plate
voltage.
•After long working period external metal parts and accessories could be
hot.
•If possible, always use clamps or a vice to hold your work.
•Always switch off before you put the sander down.
•Do not force the sander; let the tool do the work at a reasonable speed.
Overloading will occur if too much pressure is applied and the motor slows
resulting in inefficient sanding and possible damage to the sander motor.
•When sanding wood, always connect the dust bag or use a dust extraction
system.
•Before using the sander with metal, always remove the dust bag from the
outlet as sparks may ignite the dust or the bag.
•Do not continue to use worn, torn or heavily clogged sanding sheets.
•Do not touch the moving sanding sheet.
•Ensure that you have removed foreign objects such as nails and screws
from the work before commencing sanding.
•Rags, cloths, cord, string and the like should never be left around the work
area.

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•Use safety equipment including safety goggles or shield, ear protection,
dust mask and protective clothing including safety gloves.
•Be careful the harmful/toxic dusts arising from sanding (e.g. Lead paint,
some woods and metal).
•Hearing protection should be worn, when using sanders.
•During operation, hold the sander firmly in both hands; grip the front handle
firmly for better control.
•The sanding pad should not be in contact with the workpiece before it turns
on.
•Do not touch the moving parts of the sander.
•Do not set the sander down until the sanding pad has stopped moving.
WARNING
•The use of an accessory or attachment, other than those
recommended in this Instruction Manual, may present a risk of
personal injury.
•The tool must be used only for its prescribed purpose. Any use other
than those mentioned in this Manual will be considered a case of
misuse. The user and not the manufacturer shall be liable for any
damage or injury resulting from such cases of misuse.
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DETAIL SANDER COMPONENT LIST AND ACCESSORIES
Component list:
1. Variable speed switch
2. ON/off switch
3. Dust bag
4. sanding pad
5. Sanding paper clamp
Accessories:
10 x sanding paper
includes:
3 x 60 grip
3 x 80 grip
4 x 120 grip
TECHNICAL SPECIFICATIONS
Voltage: 230V~ 50Hz
Wattage: 200 W
Pad size: 90X187 mm
No load speed: 6,000~12,000 rpm
Noise emission: Lp 77.0 dB(A);
Lw 91.0 dB(A)
Vibrations: 6.22m/s2
Weight: 1.5kgs
Insulation Class: Double Insulation

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OPERATING INSTRUCTIONS
This sander is a hand-held class II electric power tool. It is driven by single-
phase series motor and is double insulated. The work to be sanded must be
secure: If it is small or it may move during sanding, it must be held in a vice or
suitably clamped.
This sander is designed for dry sanding only. It is suitable, using the correct
accessories for the following work:
Surface sanding on wood, metal, plastic and filler surfaces.
•Switch on
Connect the plug to socket, push switch forward.
•Switch off
Push switch back.
MOUNTING OF SANDPAPER SHEETS
Check that the machine is disconnected from the mains supply!
Open one sanding sheet clamp on the base plate and insert on the end of the
sanding paper into the correct position, close clamp. Place the paper on the
pad, making sure that the holes of pad and sandpaper are aligned. Then power
the second clamp and insert the other end of the abrasive paper then close
clamp. Check that the paper is firmly secured and that it completely covers the
base of the sanding pad.
WARNING:
•Do not continue to use the sander with a sanding sheet that is over
worn or damaged.
•Do not use the same sanding sheet for wood and metal. Metal
particles become embedded in the sandpaper and will scour a
wooden surface.
•Take care to regularly clean out the build up of dust on the base
underneath the sandpaper and not to let the sandpaper wear
completely down before replacing it. Failure to observe these two
precautionary measures can lead to damage to the sanding pad and
the sandpaper will not attach properly.
SELECTING THE RIGHT GRADE OF SANDPAPER
1. Different grades of sanding paper can be purchased from Argos. Available
grades are Coarse, Medium and Fine.
2. Use coarse grits to sand down rough finishes, medium grit to smooth the
work and fine grit to finish off.
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3. Different types of abrasive paper will allow the sander to meet various
needs. Different grades of abrasive paper are available; the higher the
grade number, the finer the grit. For rough work start with a low grade of
grit. (e.g. 60 grit) and change to a higher, finer grade (e.g. 80 or 120 grit)
for finishing. If you use a fine grade for rough surfaces it will soon clog and
need changing.
4. It is best to make a trial run on a scrap piece of material to determine the
optimum grades of sandpaper for a particular job.
SANDING
1. The sander can be used for most sanding operations on materials such as
wood, plastic, metal and painted surfaces.
2. Wear safety goggles, a dust mask and ear defenders.
3. Move the sander over the surface of the work in a circular motion with an
even, moderate pressure.
4. At all times, let the sander do the work-do not force it or apply excessive
pressure to the sanding paper or it could wrinkle or tear. Preferably, use a
light circular motion.
5. If the surface shows excessive marking from the abrasive motion, you may
be using a grit which is too coarse or applying too much pressure.
CAUTION:
•Where possible, clamp smaller work pieces to the bench.
•Do not use your sander on materials containing asbestos.
NOTE. If there are still scratches on your work after sanding, try either of
the following:
1. Go back to a coarser grit and sand the marks out before recommencing
with the original choice or,
2. Try using new sandpaper of the same grit to eliminate the unwanted marks
before progressing to a finer grit and finishing the job.
DUST EXTRACTION
For small areas of sanding, use the dust bag attached. When sanding large
areas, use a suitable vacuum cleaner to reduce the amount of dust.
Warning: always disconnect form the power supply before cleaning or
maintaining.
WARNING:
•Do not exert undue down-pressure when sanding. Too much pressure

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will drop the speed of the sanding pad, overheat the motor, damage
the parts of the sander and gouge the workpiece.
•Always ensure that the sander is switched off & disconnected from
the mains supply before commencing maintenance.
GENERAL INSPECTION
1. Regular check that all the fixing screws are tight.
2. The supply cord of the tool and any extension cord used should be
checked frequently for damage. If damaged, have the cord set replaced by
an authorized service facility. Replace the extension cord if necessary.
MAINTENANCE
1. Store the tool, instruction manual and accessories in a secure place. In
this way you will always have all the information and parts ready to hand.
2. Keep the tool’s air vents and the dust extraction holes in the base free of
dust and dirt.
3. Remove dust and dirt regularly. Cleaning is best done with compressed air
or a rag.
4. Lubricate all moving parts at regular intervals.
5. Never use caustic agents to clean plastic parts.
6. When the brushes are worn, the tool will stop.
7. Have new brushes fitted by an authorized service facility.
CAUTION:
Do not use cleaning agents to clean the plastic parts of the tool. A mild
detergent on a damp cloth is recommended. Water must never come into
contact with the tool.
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PLUG FITTING
This sander is supplied with a fitted plug; however if you should need to fit a
new plug follow the instruction below.
IIMPORTANT:
The wires in the mains lead are colored in accordance with the following code:
Blue = Neutral
Brown = Live
As the colours of the wires in the mains lead of this appliance may not
correspond with colored markings identifying the terminals in your plug,
proceed as follows:
The wire which is coloured blue must be connected to the terminal which is
marked with Nor coloured black. The wire which is coloured brown must be
connected to the terminal which is
marked with the letter Lor
coloured red. No connection is to
be made to the earth terminal of
the plug. If a 13 AMP (BS1363/A)
Plug is used, a 5 AMP Fuse must
be fitted, of if any other type of
plug is used a 5 AMP Fuse must be fitted, either in the Plug or Adaptor, or on
the Distribution Board.
NOTE: If moulded plug is fitted and has to be removed take great care in
disposing of the plug and severed cable, it must be destroyed to prevent
re-use, or connection to any electrical supply.
If the supply cord is damaged it must be replaced by a service agent or a
similarly qualified person in order to avoid hazard.

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ENVIRONMENTAL PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All
tools and packaging should be sorted, taken to the local recycling
center and disposed of in an environmentally safe way.
GUARANTEE
This product is selected for DOMESTIC USE ONLY and not for business use .
This product is guaranteed against manufacturing defects for a period of 12
months. This does not cover the product where the fault is due to misuse,
abuse, use in contravention of the instructions, or where the product has been
the subject of unauthorised modifications or alterations, or has been the subject
of commercial use.
In the event of a problem with the product within the guarantee period please
return it to your nearest Argos store.
If the item is shown to have an inherent defect present at the time of sale, the
store will provide you with a replacement.
Your statutory rights remain unaffected.
Guarantor: Argos Ltd MK9 2NW
ARG, Retail Group,
MK9 2NW
Doc rev:051024