Char-Broil 463269011 User manual

PRODUCT GUIDE
MODEL 46326901 t
IMPORTANT: Fill out the product record information below.
e©
Serial Number
Date Purchased
Seeratinglabelongrillforserialnumber.
Forsupportandto registeryour
grill,pleasevisit usat
www.charbroil.com
Ifyouhavequestionsorneed
assistanceduringassembly,
Pleasecall1-888-430-7870.
Estimated assembly time: 30-40 minutes
Conversion to Natural Gas requires
Conversion Kit #5729581
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; infrared
Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
®
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque CompanyTM; Advantage SeriesTM; Auto-CleanTM;Chef TestedTM; Commercial
Series TM;Designer Series TM;;Diamond FlameTM; Double ChefTM; Everybody OutsideTM; FastStartTM ; FlavorMasterTM; Front Avenue TM;Grill 2 Go® AdvantageTM ;
Grill 2 Go® IceTM; Hog and Yard BirdTM; H20 SmokerTM; infrared. Grilling's Juicy Little SecretTM; incredible Taste. infallible ResultsTM; infrared InsideTM;Let's Grill
Something TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GriIFM:
SureFireTr_;TorchforkTr_; Trentino Tr_;Universal Grill Parts Tr_;You Bring the Party TM TEC TMisa trademark of Tec Infrared Grills.
©2010 Char-Broil,LLC Columbus,GA 31902 Printedin China Assemblyinstructions©2010 12/03/10 • G354-001-010801

For Your Safety .................................... 2-3
Use and Care ..................................... 4-9
Limited Warranty.................................... 10
Parts List .......................................... 11
Parts Diagram...................................... 12
Assembly ....................................... 13-21
Troubleshooting.................................. 22-24
Registration Card ................................... 27
Safety Symbols
The symbols and boxesshown below explain what each heading
means. Read and follow all ofthe messages found throughout
the manual.
WARNING: Indicatesan potentiallyhazardoussituation
which, if not avoided, could result in death or serious injury.
CAUTioN
CAUTION: Indicatesa potentially hazardoussituationor
unsafe practicewhich, if not avoided, may result in minor
or moderateinjury,
DANGER: Indicatesan imminentlyhazardous situation
which, if not avoided,will resultin death or serious injury.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION-
Read and follow all safety statements,assembly
instructions,and use and care directions beforeattempting
to assemble and cook.
|NSTALLER/ASSEMBLER:
Leavethis manualwith consumer.
CONSUMER"
Keepthis manualfor future reference.
WARNING=
Failureto follow all manufacturer's instructionscould result
in serious personal injuryand/or property damage.
CAUTION:
Some partsmay containsharpedges- especially as noted
in the manual!Wear protectivegloves if necessary.

CALIFORNIAPROPOSITION65
1.Combustionby-productsproducedwhenusing
thisproductcontainchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,andother
reproductiveharm.
2.Thisproductcontainschemicals,including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
*Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. Ifyour grill is Dual Fuel ready,
a conversion kit must be purchased for usewith naturalgas.
,Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational Vehicle Code,as applicable.
, All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70 or Canadian
Electrical Code, CSAC22.1. Keep any electrical cords and/or
fuel supply hoses away from any hotsurfaces.
o This grill issafety certified for use in the United States and/or
Canada only. Donot modifyfor use in any other location.
Modification will result in a safety hazard.
CAUTION
Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf
or side shelf,
resulting in failure
of grill cart
components.
Do not attempt to repair or alter the
hoseNalve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

m /Iml
•NEVER store aspare LP cylinder under or near
the appliance or in an enclosed area.
•Never fill a cylinderbeyond 80% rue
• An over filled or improperlystored cylinder is a
hazarddue to possiblegas releasefrom the
safety relief valve. This couldcause an intense
fire with risk of propertydamage, serious injury or
death.
ifyou see, smell or hear gasescaping,
immediatelyget away from the LP
cylindedappliance and call your fire department.
LP Cylinder Removal, Transport and Storage
,TurnOFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosencylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Install safety cap onto LP
cylinder valve.Always usecap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injuryand/or property damage.
,A disconnected LP cylinder in LPCylinder
storage or being transported
must have a safety cap installed(as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leavean LP cylinder Safety
inside a vehicle which may become overheated Cap
by the sun. RetainerStrap
,Do not store an LP cylinder in an area where children play.
LP Cylinder
•The LPcylinder used with your grill must meet the
following requirements:
•Use LPcylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
,LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
•LP cylinder valve must have:
,Type 1 outlet compatible with
regulatoror grill.
,Safety reliefvalve.
,UL listed Overfill Protection OPDHandWheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
,LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve.Always keep LP cylinders in
upright position during use, transit or storage.
l!iilliiiii
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LPgas is highlyflammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVERfill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•Afrosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
,Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
,Toremove gasfrom LP cylinder,contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.

LP Cylinder Exchange Connecting Regulator to the LP Cylinder
•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companiesthat inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
•Always keep newand exchanged LP cylinders in upright
position during use, transit or storage.
•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place dust cap on cylinder valve outlet whenever the cylinder is
notin use. Only install the type ofdust cap on the cylinder valve
outlet that is providedwith the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
•Leak test must be repeated each time LP cylinder isexchanged
or refilled.
•Do notsmoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignitionsources such as gas fired or electrical
appliances. Duringleak test, keep grill away from open flames
or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated byarrows
in figure below.
ADo not use householdcleaning agents. Damage to gas
train components can result.
1.LP cylinder mustbe properly secured onto grill. (Refer to
assembly section.)
2.Turn all control knobs to the OFF position.
3.TurnLP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4.Remove the protective cap from LP cylinder valve.Always use
cap and strap supplied with valve.
OPDHandWheel
j Type1 outlet with
threadon outside
SafetyReliefValve
!
Strapand Cap
Do not use a POLtransport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5.Hold regulatorand insert nipple into LP
cylinder valve. Hand-tightenthe
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipplehasto be centered
intothe LP cylinder valve.
If"growing"bubblesappear do not useor move theLP
cylinder.Contact an LPgas supplieroryour fire
department!

Holdcoupling nut and regulator
asshown for properconnection
to LP cylinder valve.
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator istightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding.
4.Brush soapy solution onto areas circled below,or other similar
fittings on your grill.
6.Turn the coupling nut clockwiseand tighten to a full stop. The
regulatorwill seal on the back-checkfeature in the LP cylinder
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulatorand
repeat steps 5 and 6. If you are still unable to completethe
connection, do not use this regulator!
Do not insertany tool or foreignobject into thevalve
outlet or safety relief valve. You may damagethe valve
and cause a leak. Leakingpropane may result in
explosion,fire, severepersonal injury,or death.
Outdoorgas appliance is not intendedto be installed
in or on a boat.
Outdoorgas appliance is not intendedto be installed
in or on an RV.
,Never attemptto attach this grill to theself-contained
LPgas system of a campertrailer or motorhome.
,Do not use grill until leak-tested.
,If a leak is detectedat any time, STOPand callthe fire
department.
,If you cannot stop a gas leak,immediately close
LPcylindervalve and call LPgas supplier or yourfire
department!
5.If "growing" bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts.
6.Always close LPcylinder valve after performing leak test by
turning hand wheel clockwise.

For Safe Use of YourGrill and to Avoid Serious
injury:
•Do not letchildren operateor play near grill.
• Keepgrill area clear and freefrom materials that burn.
• Do not blockholes in sidesor backof grill.
• Check burnerflames regularly.
• Use grill only inwell-ventilated space. NEVERuse in
enclosedspace suchas carport, garage, porch,
covered patio,or under anoverhead structure of any
kind.
Do not use charcoal orceramic briquetsin a gasgrill.
(Unlessbriquets aresupplied with your grill.)
Usegrill at least 3ft. from any wall or surface.
Maintain 10ft. clearanceto objects that cancatch fire
or sourcesof ignition such as pilot lightsonwater
heaters,liveelectrical appliances,etc.
•Apartment Dwellers:
Checkwith managementto learnthe requirements
and fire codes for using an LPgasgrill in your
apartmentcomplex. If allowed, useoutside onthe
ground floorwith a three (3)foot clearance from walls
or rails. Donot useonor under balconies.
• NEVERattempt to light burner with lid closed.A
buildup of non-ignited gas inside aclosed grill is
hazardous.
• Never operategrillwith LP cylinder out of correct
positionspecified in assembly instructions.
• Always close LP cylindervalve and remove
coupling nut before moving LP cylinderfrom
specified operation position.
Safety Tips
A Beforeopening LP cylinder valve, check the coupling nutfor
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
A Cleangrill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommendedto clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hoseor regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Donot store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise during
operation. This will notaffect safety or use of grill.
,A, If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately.This indicates a problemwith the cylinder and it
should notbe used on any product. Return to supplier!
CAUT'O.
•Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result, ifa grease fire develops, turn knobs and LP
cylinder off.
•Do not leave grill unattended while preheating or burning
off food residue on HI. ifgrill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Main Burner Ignitor Lighting
ADo not lean over grill while lighting.
1. Turn OFF all Gas Burner Control Valves.
2. Turn ON gas at LP cylinder.
3.0pen lid during Lighting.
4. To ignite turn burner control valve to the HI position.
5. Once burner has ignited (use flame viewing ports on front
of control panel to verify ignition), turn knob to desired
setting.
6. If ignition does not occur in 5 seconds, turn the burner
controls OFF,wait 5 minutes, and repeat the lighting
procedure.
7. ignite remaining burners by repeating steps 4 through 6
for each burner.
Lighting instructions continued on next page.

Turncontrols and gas source or tank OFFwhen not
in use. c.uT,o.
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure, if the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury,
Main Burner Match-Lighting
ADo not lean over grill while lighting.
1. Turn OFF all gas burner control valves.
2. Turn ON gas at LP cylinder.
3.Openlid during lighting.
4.Place match into matchholder (hanging from side of cart).
Light match, place into lighting hole on rightor left sideof
firebox.
5.Push in and turn far rightor far left knobto HI position. Be
sure burner lights and stays lit.
6.If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes, and repeatthe lighting
procedure.
7. Light other burners by pushing knob in and turning to HI
position. If your grill has two cooking zones, repeat steps 4
through 6 for the remainingsection of the grill.
Sideburner IgnitorLighting
Warning:
Top cover must be open
when side burner(s) is in
operation.
,& Do not lean over grill while lighting.
1. Turn OFF all gas burner control valves.
2. Turn ON gas at LP cylinder.
3. Toignite SIDEBURNER, open sideburner cover.
4. Turnsideburner knob to the HI position to ignite burner.
5. Once burner has ignited, turn knob to desired setting.
6. Ifsideburner does not light, turn knobto OFF, wait 5
minutes, then repeat lighting procedure.
Sideburner Match Lighting
ADo not lean over grill while lighting.
1.Open lid during lighting. Turn
ON gas at LP cylinder.
2.Place lit match near burner.
3.Turn sideburner knobto the Hi position.
Burner Flame Check
• Remove cooking grates and troughs. Light burners, rotate
knobs from HI to LOW. Youshould see a smaller flame in
the LOW position than seen on HI. Perform burner flame check
on sideburner, also.Always check flame prior to each use. If
only low flame is seen refer to "Suddendrop or low flame" in
the TroubleshootingSection.
Turning Grill Off
•Turn all knobs to the OFF position. Turn LP cylinder OFF by
turning hand-wheel clockwiseto a full stop.
Ignitor Check
•Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position.To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position.Valves should turn smoothly.
Hose Check
• Beforeeach use, check to see if hoses are cut or worn.
Replace damaged hoses before usinggrill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiorsof gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or usea grill cleanerwith scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
,& Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
•Stainless steel surfaces: Tomaintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
•Cooking surfaces: If a bristle brushis usedto clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommendedto
clean cooking surfaces while grill is hot.

#SPIDER ALERT!
If you notice thatyour grill is getting hard tolight or thatthe
flameisn't asstrong asit should be, take thetime to check and
cleanthe ventud's.
CONTROL PANEL
i
SPIDERWEBS
INSIDE VENTURI
BURNER
')_: ?
Insomeareasofthecountry,spidersor smallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsandlayeggsinthegrill'sventuritube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanigniteintheventuribehind
thecontrolpanel.Thisisknownasa flashbackanditcandamage
yourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburnerand
venturiassemblyshouldbe removedfromthegrillandcleaned
beforeusewheneverthegrill hasbeenidleforan extendedperiod.
Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reachof children.
•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
•Store grill indoors ONLYif LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
•When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble ignitinggrill.
1.Turn gas OFF at control knobs and LP cylinder.
2. Remove cooking grates and troughs.
3. Remove cotter pins and carryover tubes from front of burners.
4. Remove cotter pin and lift burner to disengage from
bracket on firebox.
5. Use flat blade screwdriver to pryoff electrode from burner.
Electrode should remain in firebox.
6. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hangerworks well)
into a small hook. Run the hook through each burner
tube several times. ._9
(B) Use a narrow bottle brushwith a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY iMPORTANT:Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox. Correct
burner-to-valve
engagement
13. Reposition carryover tubes and attach
to burners. Replace troughs and
cooking grates.
\
Firebox burner
bracket electrode witha
screwdriver

This warranty only applies to units purchased l¥om an authorized retailer. ManuPacturer warrants to the original consumer-purchaser only that this
product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE
Stainless Burner
Firebox and Lid
All Other Parts
Limited Lifetime
2 years from date of purchase*
l year from date of prochase*
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
*Note: A dated sales reciept WILL be required for walTanty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only; is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Theretbre, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manuPacturer is not responsible for or required to retain proof of purchase records.
This limited wananty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surt:ace rust, or the
discoloration of stainless steel surfiaces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse yon for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MAN UFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plmnbing codes, or use
of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising l¥om the breach of either this limited warranty or any
applicable implied warranty; or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY S'IWFE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAt_FICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only; if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only; you may take the product to the retail establishment selling this
product in order to obtain performance under this limited wananty.
if you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.

A 2 LOCKING CASTER
B 2 FIXED CASTER
C 1 BOTTOM SHELF
D 1 DOOR MAGNET ASSEMBLY
E 1 LEFT SIDE PANEL
F 1 RIGHT SIDE PANEL
G 1 FIREBOX
H 1 HEAT SHIELD, F/CONTROL PANEL
I 1 MATCH HOLDER
J 2 MAIN BURNER
K 2 ELECTRODE, F/MAIN BURNER,
600MM WIRE
L 1 FLAME CARRYOVER TUBE
M 1 IGNITER SWITCH MODULE
N 1 HOSE VALVE REGULATOR
O 1 CONTROL PANEL
P 2 PIN, F/DOOR
Q 2 BEZEL, F/CONTROL KNOB
R 2 CONTROL KNOB
S 1 TOP LID
T 1 TOP LID HANDLE
U 1 INNER INSERT, F/TOP LID
RUBBER BUMPER,
V 2 RECTANGULAR, F/LID
W 2 RUBBER BUMPER, ROUND, F/LID
X 1 LOGO PLATE
TEMPERATURE GAUGE, UFC
Y 2 MOUNTED
Z 1 HARDWARE F/TOP LID ASSEMBLY
AA 1 FRONT BRACE
BB 2 SIDE SHELF, FIXED
CC 2 SIDE SHELF, FOLDING
DD 1 FASCIA, F/LEFT SIDE SHELF
EE 1 FASCIA, F/RIGHT SIDE SHELF
FF 1 LEFT RAIL, F/GREASE TRAY
GG 1 RIGHT RAIL, F/GREASE TRAY
HH 1 UPPER BACK PANEL, CART
II 1 ELECTRONIC IGNITION MODULE
JJ 1 CAP, F/ELECTRONIC IGNITION
MODULE
KK 1 DOOR, NO HANDLE
LL 1 DOOR HANDLE
MM 2 FLAME TAMER
NN 2 COOKING GRATE, MAIN
OO 1 WARMING RACK
CYLINDER SCREW F/TANK
PP 1 SECURE
QQ 1 GREASE TRAY
RR 2 EMITTER TRAY, F/COOKING GRATE
NOT Pictured
... 1 CASTER PIN
... 1 HARDWARE PACK
... 1 ASSEMBLY MANUAL, ENGLISH
... 1 ASSEMBLY MANUAL, SPANISH
... 1 CLEANING TOOL

[_Z O0
#/
\
NN NN
/ /
RR RR G
tJ
FF GG W
/\
D
/\
A
QQ
P
B
PP
CB
A
12
KK

Placebottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A.
Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining
casters. Make sure the two locking casters are secured atthe rear and the non-locking casters are secured atthe front.
After all 4 casters are secure remove the Bent U Pin and save for future maintenance.
caster Bent U pin
Lockingcaster
Bottom shelf
Attach side panels to bottom shelf using three
114-20x112"screws, 7ram lock washers, and
7ram flat washers per panel.
IMPORTANT: Panel with magnet must
be on left side of bottom shelf. 7ramlock
7ramflat
Left side panel
Magnet
Make sure side panels
are pushed as far to the
rear of bottom shelf as
possible before fully
tightening screws. Right side panel
(with a hole)
13

This step requires two people to lift and position grill head onto cart.
Carefully lowerthe grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.
Make sure the regulator hose is hanging inside the cart.
head
Regulator hose
Left side panel Right side panel
14

Insert front brace under control panel and between cart side panels.
Secure usingtwo 114-20x11/2'' screws, 7ram lock washers, and 7ram flat washers on each side.
NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN
ASSEMBLED TO CART.
1/4-20x11/2''
screw
7ram lock
washer
7ram flat
washer
Attach left side fasciato left side shelf using two #10x3/8" screws, 5ram lock washers and 5ram flat washers.
Only left side shelf shown for assembly, install right side shelf with fascia in the same way.
5ram fiat washer
5ramlockwasher
#10x3/8"screw
Left side shelf
Left side fascia
15

Attach foldable side shelf brackets to the tracks under left side shelf using one shoulder screw, 7ram flat washer, 7ram lock
washer and 1/4" nut each side, shown A/B.
Pull foldable side shelf outward and press it down, shown C.
Push foldable side shelf toward left side shelf untill they gather up, shown D.
Only left side shelf shown for assembly, repeat above steps to Install right side shelf with foldable side shelf.
Track
Bracket
side sheff
Foldable side shelf
Nut
7ram lock washer
7ram flat washer
Shoulder screw
Foldable side sheff Foldable side sheff
\
Left side shelf
16

Remove the two screws and washers which were attached on left side of firebox front, shown A.
Insert flange on left side shelf into side shelf brackets on side offirebox, shown B.
Attach left side shelf using two 114-20X112"small head screws, 7ram fiat washers, 7ram lock washers and 1/4"
nuts, shown C.
Attach front of shelf and fascia using one #8x318" self-tapping screw and large fiat washer, shown D.
Attach left side shelf front using the two screws and washers which were removed from left side of fire box, shown D.
Only [eft side she[f shown for assembly, repeat above steps to instal[ right side she[f.
Left side shelf
headscr
removed
from left side of firebox front.
17

On back of grill, place upper back panel between side panels, using two 114.20x11/2'' screws, 7ram lock washers and 7ram
fiat washers on each side.
\
114.20x11/z''
screw
7ram fiat 7mmlock
washer washer
Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
Attach right and left rails under front brace with two #8x3/8" self-tapping screws, shown B.
18

On back of grill, slide greasetray into opening in upper back panel.
m m
CAUTION
Failure to install grease tray will
cause hot grease to drip from bottom
of grill with risk of fire or property
damage.
Grease tra_
Release the cap and nut from electronic ignition module. Attach electronic ignition moduleto the cart right side panel with
the nut and cap, shown A.
Connect each of the wires from the main burner electrodes into the back ofthe Electronic Ignition Module.
Total (2) connections.
Connectthe two wires [(A) and (B)]from the switch wiring harness into the back of the Electronic Ignition Module.
Total (2) connections.
NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown as (A),(B).
ignition module
19

leser[hingepinonbottomofdoorintoholeinbottomshelf.Pressupperhingepininfrontbrace,alignfringehoieontopof
door,andreleasehingepinintodoor:
Install] flame _mers by sliding one end of each flame tamer trite stets at #ont of firebox and resting opposite end on pins in
back of firebox
Flame tamers
2O