Char-Broil Patio Bistro User manual

Assembly
Guide
Model Numbers:
ELECTRIC
(English)
42805060 • 12/04/12
12601559-A1
12601578-A1
12601688-A1

2 ASSEMBLY GUIDE
A, B, C, Assembly:
CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide
provided with this grill.
*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts
during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.
BEFORE You Grill….
1. Read Product Guide & Outdoor Cooking Guide
2. Position Grill Safely away from walls & structures.
3. Pre– Heat Grill—15 minutes on 5 , High to season grill.
TOOLS REQUIRED FOR ASSEMBLY
NOTE….
Installer: Leave instructions with the grill.
Consumer: Retain instructions for reference.
Grill must be installed in accordance with local
codes…..
Designed for outdoor use only…
Read all instructions before operating…
Phillips Head
Screwdriver
(Not Supplied)
Small Adjustable
Wrench
BEFORE You begin assembly of your grill….
1. Carefully remove all components from the carton.
3. Please note that hardware used for assembly may not be shown actual size.
2.
Familiarize yourself with the components and hardware used for assembly.
4. After removing components from the carton, split the carton open and use it as
a soft, scratch-free work pad to assemble your grill.

NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on
your particular model.
M
S
A
H
I
Q
R
D
J
N
L
B
G
C
F
X
O
P
3 ASSEMBLY GUIDE Grill Parts Diagram
K
E
T
w
V
B
U
U
Y
Z
Key Qty Description
A 1 GRILL LID
B 1 LOWER BODY
C 1 CONTROLLER
D 1 ELEMENT ASSEMBLY
E 1 WIRE SHELF
F 1 WIND SHIELD
G 1 TOWEL BAR
H 1 LID HANDLE
I 1 CONTROL PANEL
J 2 WHEEL
K 1 REAR LEG SET
L 1 FRONT LEG SET
Key Qty Description
M 1 GREASE TRAY
N 2 HUBCAP
O 1 WARMING RACK
P 2 AXLE
Q 1 HEAT INDICATOR
R 1 COOKING GRATE
S 1 CART BASE
T 1 CART BRACKET
U 2 LEG CAP
V 1 HEAT SHIELD
W 1 INNER REFLECTOR
X 1 BEZEL
Key Qty Description
Y 1 GREASE TRAY GUIDE
Z 1 SMOKING RACK, ELECTRIC BISTRO
NOT Pictured
… 1 GRILL COVER, ELECTRIC BISTRO
… 1 HARDWARE PACK
… 1 ASSEMBLY GUIDE, ENGLISH
… 1 ASSEMBLY GUIDE, SPANISH
… 1 PRODUCT GUIDE, ENGLISH
… 1 PRODUCT GUIDE, SPANISH
… 1 GRILLING GUIDE, ENGLISH
… 1 GRILLING GUIDE, SPANISH, WEB ONLY

4 ASSEMBLY GUIDE
Part Qty
A1–
A2–
Step 1–
GRILL CART Assembly
Wheels
2
Hubcap
2
A3
Attach 2 Axle Bolts to the Rear Leg Set (A1), thread
a 3/8-16 nut as shown and tighten securely using a
small adjustable wrench.
Slide a Wheel (A2) over an Axle Bolt and secure
using a Wheel Retaining Clip. Repeat for other side.
Position and Snap into place the Wheel Hubcaps
(A3).
.
Fasteners
(qty 2)
Wheel Retaining
Clip
3/8-16 Nut
(qty 2)
Wheel Retaining Clip - Install
after placing wheel on the axle.
Position wheel as shown
Axle Bolt
(qty 2)
A3–
1
Rear Leg Set
A1
Axle Bolt
Axle Nut
3/8-16
A2

Step 2 Attach Rear Leg Set (A1) to the Cart Base (A4) using 2 1/4-20 screws. Attach
Front Leg Set (A5) to the Cart Base (A4) in the same manner, using 2 1/4-20
screws. Then insert the Leg End Caps (A6) into the front legs and secure with 1
each #10x3/8" screw.
5 ASSEMBLY GUIDE
Part Qty
A4– 1
A5–
Cart Base
1
Front Leg Set
GRILL CART Assembly
.
Fasteners
1/4-20x1/2"
(qty 4)
screw
A4
A5
A4
After cart assembly, if
your cart does not sit
level, use these screws to
adjust the cart.
1/4-20x1/2” Screws
(2 each)
1/4-20x1/2” Screws
(2 each)
–
#10x3/8"
(qty 2)
screw
A6
#10x3/8"
screws
A6–Leg End Cap 2

6 ASSEMBLY GUIDE
Part Qty .
GRILL CART Assembly
A7–Cart Bracket 1
Step 3 - Spread the leg assemblies apart just far enough to allow the insertion of the Wire Shelf (A8) into
the 4 leg holes. Assemble the Cart Bracket (A7) to the Cart Assembly by inserting 4 each 1/4-20x2"
screws int0 into corresponding holes as shown. Secure with 4 each, 1/4-20 nuts using a small adjustable
wrench, not supplied. FINGER TIGHTEN ONLY AT THIS POINT. The bracket will be tightened in step
B2. Be sure to install Cart Bracket (A7) on the side shown.
Place the Grill Bottom on the carton pad upside
down in preparation for the next step.
A8 1
Wire Shelf
–
Fasteners
1/4-20x2"
1/4-20 Nut (qty 4)
screw
1/4-20 Nut
(qty 4)
A7
A8
A8 A7
1/4-20x2"
(qty 4)
screw
1/4-20
Nut
(qty 4)

ASSEMBLY
7 ASSEMBLY GUIDE
Part Qty.
B1– Lower Body 1
B2– Wind Shield 1
B3– Grill Lid 1
GRILL BODY Assembly
Step 1 - Attach the Lower Body Assembly (B1) to the
Cart Assembly by aligning the studs on the bottom of the
grill with the corresponding holes in the tops of the leg
assemblies. Secure with 7 each 10-24 nuts. A Nut Driver
(not supplied) will work nicely for this step.
Step 4 - Attach the Grill Lid (B3) by aligning the hinge holes
in the lid to the matching holes in the Wind Shield (B2). Insert 2
1/4-20x3/4” Screws into the holes and secure with 2 1/4-20 nuts
and two Fiber washers from the inside of the grill.
10-24
Nuts
(3 each)
10-24x3/8"
Screws
(3 each)
Fiber
Washer
(3 each)
Step 3 - Attach the Wind Shield (B2) to the Lower Body
(B1) by aligning the holes in the panels with the
corresponding holes in the Lower Body. Secure with 3 10-24
nuts, 3 10-24x3/8" Screws, and 3 fiber washers. The Wind
Shield will rest inside the Lower Body.
B2
B1
B3
B1
Studs
located on
Lower
Body
Assembly
Fiber
Washer
(2 each)
(qty 5)
Fiber Washer
(qty 10)
Fasteners
10-24x3/8"
(qty 3)
screw
10-24 Nut
(qty 2)
(qty 2)
1/4-20 Nut
screw
Screws
(2 each)
1/4-20x3/4"
1/4-20
Nuts
(2 each)
1/4-20x3/4"
Step 2 - With the legs assembled to the Lower Body,
tighten the 4 screws holding the Cart Bracket in place. Once
complete, turn the grill over to the upright position.
B1
Cart
Bracket
10-24
Nuts
(7 each)

8 ASSEMBLY GUIDE GRILL FINAL Assembly
Part Qty.
C1 – 1
C2 –
Cooking Grate
1
C3 –
Warming Rack
1
Smoking rack
Step 1 - With the Grill Lid open, place the Cooking Grate (C1)into the Lower Body, allowing it to rest on the three brackets
spaced around the Lower Body. Be sure the slots in the Cooking Grate are facing the front of the grill.
NOTE: The Cooking Grate may
have sharp edges. Be very careful
when handling the Cooking Grate.
You should wear gloves when
handling the Cooking Grate.
C1
Slots to
the front
of the grill.
Step 2 - Place either the Warming Rack (C2) or Smoking Rack (C3) into position by first hooking the center pins into the
wind shield, then rotate the warming rack down into position. Make sure folding leg is positioned as shown f0r Smoking Rack
(C3).
C2
C3
Folding leg
or

C4
Step 3 - Install the Grease Tray (C4) by sliding the tray onto the Grease Tray Rails from the rear of the grill. Note: The
grease tray rests between the grease tray rail stops. See detail shown in Figure A.
Grease
Tray
Rails
Grease
Tray
Rail Stops
Fig. A
9 ASSEMBLY GUIDE GRILL FINAL Assembly
Part Qty.
C4 – 1
Grease tray

10 ASSEMBLY GUIDE GRILL FINAL Assembly
Part Qty.
C5 – Controller 1
Step 4 - Install the Controller (C5) into the receptacle. Be sure to route the controller cord behind the towel bar when
installing the controller. The control knob should be facing up as you engage the tip of the controller into the receptacle. Push
the controller in all the way until you hear a click, this will ensure your controller is installed properly.
Congratulations! You have successfully completed the
assembly of your grill.
NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the
controller cord BEHIND the towel bar as shown.
C5
Receptacle
Controller
Controller Tip
Towel Bar
Ground Fault Interrupter
 Since 1971 the National Electric Code (NEC) has
required Ground Fault Interrupter devices on all
outdoor circuits.
If your residence was built before 1971, check with a
qualified electrician to determine if a Ground Fault
Interrupter protector exists.
Do not use this appliance if the circuit does not
have GFI protection.
Do not plug this appliance into an indoor circuit.
Fasteners
(qty 2)
Fiber Washer
10-24x3/8"
(qty 2)
screw
Fiber
Washer
(2 each)
C6
10-24x3/8"
Screws
(2 each)
Step 5 - Install the Lid Handle (C6) with 2 10-24x3/8" screws and 2 fiber washers as shown.
C6 –Lid Handle 1