Char-Broil 463341021 User manual

PERFORMANCE
4-BURNER GAS GRILL
GRIL À GAZ À 4 BRÛLEURS
4-QUEMADORES PARILLA DE GAS
FOR OUTDOOR USE ONLY
POUR USAGE EN MILIEU EXTÉRIEUR UNIQUEMENT
ESTE JUEGO SÓLO SE PUEDE USAR EXTERIORS
• This grill is designed for use with LP gas only.
• Ce gril est conçu pour être utilisé avec du gaz propane
seulement.
• Esta parrilla está diseñada para usarse solo con gas LP.
If you have questions or need assistance during assembly, please call 1-888-430-7870
Si vous avez des questions ou besoin d´aide pendant l’assemblage, S’il vous plaît appelez 1-888-430-7870
Si tiene alguna pregunta o si Necesita ayuda durante el Ensamblado, llámenos Al 1-888-430-7870
PRODUCT GUIDE
GUIDES DES PRODUITS
GUíA DEL PRODUCTO
©2020 Char-Broil, LLC. Columbus, GA, 31904. Printed in China. Imprimé en Chine. Impreso en China.11/19/20 • G441-001-020801
MODEL
MODÈLE
MODELO
463341021
463341221
463341421
SERIAL NUMBER
NUMÉRO DE SÉRIE
NÚMERO DE SERIE
• See rating Label on grill for serial number.
• Ce numéro se trouve sur l´étiquette
signalétique sur i´appareil.
• El número de serie se encuentra en la etiqueta
deespecificaciones de la parrilla.
DATE PURCHASED
DATE D’CHAT
FECHA DE COMPRA
TOOLS REQUIRED FOR ASSEMBLY:
• Adjustable wrench (not provided)
• Screwdriver (not provided)
• 7/16” Combination wrench (not provided)
• Caster pin (provided)
OUTILS REQUIS POUR L’ASSEMBLAGE:
• Clé réglable (non comprise)
• Tournevis (non comprise)
• Clé mixte de 7/16 po (non comprise)
• Dispositif de blocage pour roulettes (comprise)
HERRAMIENTAS NECESARIAS PARA EL MONTAJE:
• Llave ajustable (no incluido)
• Destornillador (no incluido)
• 7 / 16” Combinación llave (no incluido)
• Clavija para la rueda (incluido)

CHARBROIL.COMPage 2
TABLE OF CONTENTS
SAFETY SYMBOLS
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout the
manual.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
CAUTION
WARNING
WARNING
DANGER
DANGER
CAUTION: Indicates a potentially hazardous situation or unsafe prac-
tice which, if not avoided, may result in minor or moderate injury.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
1. Do not store or use gasoline or other flammable liquids or
vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in
the vicinity of this or any other appliance.
DANGER: Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and imme-
diately call your gas supplier or your fire department.
IMPORTANT SAFETY
INFORMATION
For Your Safety......................................2-3
Use and Care .......................................4-10
Limited Warranty ......................................11
Parts Diagram.........................................32
Parts List.............................................33
Hardware List .........................................36
Assembly..........................................37-51
Troubleshooting.....................................52-53
Registration Card ......................................59

CHARBROIL.COMPage 3
FOR YOUR SAFETY - INSTALLING YOUR GRILL
CAUTION WARNING DANGER
For residential use only. Do not use for commercial
cooking.
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
Some parts may contain sharp edges. Wear protective
gloves if necessary.
Grease Fires
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs and
LP tank off.
• If grill has not been regularly cleaned, a grease
fire can occur that may damage the product. Pay
close attention while preheating or burning off food
residue to insure that a grease fire does not develop.
• The best way to prevent grease fires is regular
cleaning of the grill following instructions on General
Grill Cleaning and Cleaning The Burner Assembly.
Using pots larger than 6 quarts in capacity could
exceed weight limit of the side burner shelf or side
shelf, resulting in failure of grill cart components.
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
Do not attempt to repair or alter the hose/valve/
regulator for any “assumed” defect. Any modification
to this assembly will void your warranty and create
the risk of a gas leak and fire. Use only authorized
replacement parts supplied by manufacturer.
Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create
a potentially dangerous condition resulting in property
damage and/or personal injury.
CALIFORNIA PROPOSITION 65
1. Combustible by-products produced when using this
product contains chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
2. This product contains chemicals, including lead and
lead compounds, known to the State of California to
cause cancer, birth defects or other reproductive
harm.
Wash your hands after handling this product.
If during operation the flames go out (You smell
gas or cannot see the flame)
1. Turn the burner controls OFF
2. Open lid.
3. Wait 5 minutes and repeat the lighting procedure.
If the burner goes out, gas will continue to flow
out of the burner and could accidently ignite with
risk of injury.
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder/appliance and call
your fire department.

CHARBROIL.COMPage 4
USE AND CARE
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the regulator/valve
assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their absence of local codes,
with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and
Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2.
• All electrical accessories (such as rotisserie) must be electrically grounded in
accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or
Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply
hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or Canada only. Do
not modify for use in any other location. Modification will result in a safety hazard.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP
gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume.
Volume of propane in cylinder will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and
call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous
practice.
• To remove gas from LP cylinder, contact an LP dealer or call a local fire department
for assistance. Check the telephone directory under “Gas Companies” for nearest
certified LP dealers.
LP Cylinder Removal, Transport and Storage
• Turn OFF allcontrolknobs and LP cylinder valve. Turncouplingnutcounterclockwise
by hand only - do not use tools to disconnect. Loosen cylinder screw beneath
bottom shelf or disconnect other retention means, then lift LP cylinder up and
and out of cart. Install safety cap onto LP cylinder valve. Always use cap and
strap supplied with valve. Failure to use safety cap as directed may result in
serious personal injury and/or property damage.
• A disconnected LP cylinder in storage or being transported must have a safety cap
installed (as shown). Do not store an LP cylinder in enclosed spaces such as a
carport, garage, porch, covered patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated by the sun.
• Do not store an LP cylinder in an area where children play.
LP Cylinder
• The LP cylinder used with your grill must meet the following requirements:
• Use LP cylinders only with these required measurements: 12” (30.5cm) (diameter)
x 18” (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
• LP cylinders must be constructed and marked in accordance with specifications
for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada,
CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous
goods, Transport Canada (TC). See LP cylinder collar for marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection Device (OPD). This
OPD safety feature is identified by a unique
triangular hand wheel. Use only LP cylinders
equipped with this type of valve.
• LP cylinder must be upright for vapor withdrawal
and include collar to protect LP cylinder valve.
Always keep LP cylinders in upright position
during use, transit or storage.
LP cylinder in upright position
for vapor withdrawal
LP Cylinder Valve
SAFETY CAP
RETAINER STRAP
OPD Hand Wheel

CHARBROIL.COMPage 5
USE AND CARE
LP Cylinder Exchange
• Manyretailers thatsell grillsofferyou the optionof replacingyour emptyLP cylinder
through an exchange service. Use only those reputable exchange companies that
inspect, precision fill, test and certify their cylinders. Exchange your cylinder
only for an OPD safety feature-equipped cylinder as described in the “LP
Cylinder” section of this manual.
• Always keep new and exchanged LP cylinders in upright position during use,
transit or storage.
• Leak test new and exchanged LP cylinders BEFORE connecting to grill.
• Place safety cap on cylinder valve outlet whenever the cylinder is not in use. Only
install the type of safety cap on the cylinder valve outlet that is provided with the
cylinder valve. Other types of caps or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
• Leak test must be repeated each time LP cylinder is exchanged or
refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area, away
from ignition sources such as gas fired or electrical appliances.
During leak test, keep grill away from open flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water solution.
Brush soapy solution onto areas indicated by arrows in figure below.
• Do not use household cleaning agents. Damage to gas train
components can result.
Connecting Regulator to the LP Cylinder
1. LP cylinder must be properly secured onto grill. (Refer to assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
4. Remove the safety cap from LP cylinder valve. Always use cap and strap if supplied
with valve.
5. Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling
nut, holding regulator in a straight line with LP cylinder valve so as not to cross-
thread the connection.
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal
on the back-check feature in the LP cylinder valve, resulting in some resistance.
An additional one-half to three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6.
If you are still unable to complete the connection, do not use this regulator!
If “growing” bubbles appear, do not use or move the LP cylinder. Contact
an LP gas supplier or your fire department!
c k w
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l
i
s
C
e
f
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Safety Relief
Valve
Strap and Cap
OPD Hand
Wheel
Type 1 outlet
with thread
on outside
Nipple has to be centered into
the LP cylinder valve.
Coupling nut
Straight
Hold coupling nut and regulator as
shown for proper connection to LP
cylinder valve.
• Do not insert any tool or foreign object into the valve outlet or
safety relief valve. You may damage the valve and cause a leak.
Leaking propane may result in explosion, fire, severe personal
injury, or death.
WARNING
Do not use a POL transport
plug (plastic part with external
threads)! It will defeat the
safety feature of the valve.
DANGER

CHARBROIL.COMPage 6
USE AND CARE
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP! Turn off gas at source and correct leak.
• If you cannot stop a gas leak by closing the LP cylinder valve leave area and call
your fire department!
• Outdoor gas appliance is not intended to be installed in or on a boat.
• Outdoor gas appliance is not intended to be installed in or on an RV.
• Never attempt to attach this grill to the self-contained LP gas system of a camper
trailer or motor home.
• CHOKING HAZARD-Small parts. Not for children under 3 years.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If
you hear a rushing sound, turn gas off immediately. There is a major leak at the
connection. Correct before proceeding.
4. Brush soapy solution onto areas circled below, or other similar fittings on your grill.
5. If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately
and retighten connections. If leaks cannot be stopped do not try to repair.
Call for replacement parts.
6. Always close LP cylinder valve after performing leak test by turning hand wheel
clockwise.
Safety Tips
• Before opening LP cylinder valve, check the coupling nut for tightness.
• When grill is not in use, turn off all control knobs and LP cylinder valve.
• Never move grill while in operation or still hot.
• Some surfaces will be hot during use. Use long-handled barbecue utensils and
oven mitts to avoid burns and splatters.
• Maximum load for sideburner and side shelf is 10 lbs.
• The grease tray or cup must be installed during use and emptied after each use.
Do not remove grease tray or cup until grill has completely cooled.
• Clean grill often, preferably after each cookout. If a bristle brush is used to clean
any of the grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking surfaces while
grill is hot.
• If you notice grease or other hot material dripping from grill onto valve, hose or
regulator, turn off gas supply at once. Determine the cause, correct it, then clean
and inspect valve, hose and regulator before continuing. Perform a leak test.
• Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.
• Do not store objects or materials inside the grill cart enclosure that would block
the flow of combustion air to the underside of either the control panel or the
firebox bowl.
• The regulator may make a humming or whistling noise during operation. This will
not affect safety or use of grill.
• If you have a grill problem see the “Troubleshooting” Section.
• If the regulator frosts, turn off grill and LP cylinder valve immediately. This
indicates a problem with the cylinder and it should not be used on any product.
Return to supplier!
Battery
a. Size of battery/ type/ designation: AAA - 1 PC, AA - 4 PCS
b. Nominal Voltage: 1.5v
c. Battery included or not: Yes
Non-rechargeable batteries are not to be recharged. Batteries are to be
inserted with the correct polarity. Exhausted batteries are to be removed
from the product.
Do not dispose of the batteries in fire. Batteries may explode or leak.
NOTE: Sideburner shelf fascia
and other parts not shown for
clarity.
NOTE: Your grill may NOT be
equipped with a sideburner.
WARNING

CHARBROIL.COMPage 7
USE AND CARE
WARNING
LP GAS CYLINDER RUBBER SEAL INSPECTION.
• Inspect the LP gas cylinder valve rubber seal for cracks, wear or deterioration prior
to each use. A damaged rubber seal can cause a gas leak, possibly resulting in an
explosion, fire, or severe bodily harm.
• It is recommended that you inspect the rubber seal each time the LP gas cylinder
is connected to the appliance, each time it has been refilled, or if it has not been
used for more than 60 days.
• DO NOT use a LP gas cylinder with a damaged rubber seal. The rubber seal
CANNOT be repaired or replaced. Purchase a new cylinder or exchange the
cylinder. You should inspect the seal before accepting a new or exchanged
cylinder. DO NOT insert tools or foreign objects into the cylinder valve opening as
this could damage the rubber seal.
• The leak check procedure outlined in the product guide/assembly manual MUST
be followed each time the LP gas cylinder is connected to the appliance. Consult
the product guide/assembly manual for the proper procedure and locations for
leak checking.
WARNING
For Safe Use of Your Grill and to Avoid Serious Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in enclosed space such as
carport, garage, porch, covered patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
• Do not cover grates with aluminum foil or any other material. This will block
burner ventilation and create a potentially dangerous condition resulting in
property damage and/or personal injury.
• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance
to objects that can catch fire or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.
• NEVER attempt to light or re-light burner with lid closed. A buildup of
non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP cylinder out of correct position specified in
assembly instructions.
• Always close LP cylinder valve and remove coupling nut before moving LP
cylinder from specified operation position.
• Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an
LP gas grill in your apartment complex. If allowed, use outside on the ground
floor with a three (3) foot clearance from walls or rails. Do not use on or under
balconies.
3 ft.
3 ft.
Example of good rubber seal.
Example of damaged rubber seal.

CHARBROIL.COMPage 8
USE AND CARE
NOTE: Your grill may NOT be equipped with a Sideburner!
Sideburner Ignitor Lighting
• Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Turn sideburner knob to the HIGH position, push and hold ELECTRONIC
IGNITOR button.
5. If sideburner does NOT light within 5 seconds, turn knob to off, wait 5
minutes, then repeat lighting procedure.
Sideburner Match Lighting
• Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Place lit match near burner. Immediately turn sideburner knob to the HIGH
position. Be sure burner lights and stays lit.
• Putting out grease fires by closing the lid is not possible. Grills are well
ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire
develops, turn knobs and LP cylinder off.
• Do not leave grill unattended while preheating or burning off food residue on HI.
If grill has not been regularly cleaned, a grease fire can occur that may damage
the product.
CAUTION
WARNING
Ignitor Lighting
• Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. To ignite, push and turn IGNITION BURNER knob to HIGH. Immediately,
push and hold ELECTRONIC IGNITOR button until the burner lights.
5. If ignition does NOT occur in 5 seconds, turn the burner controls off , wait
5 minutes and repeat the lighting procedure.
6. To ignite remaining burners, push and turn knob to the HIGH position
starting with the burners closest to the IGNITION BURNER first.
Match-Lighting
• Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Place match into match holder (hanging from side panel of grill). Light match;
then light burner by placing match through the match light hole on side of grill.
Immediately push in and turn burner knob to the HIGH position. Be sure
burner lights and stays lit.
5. Light adjacent burners in sequence by pushing knobs in and turning to the
HIGH position.
Turn controls and gas source or tank OFF when not in use.
If ignition does NOT occur in 5 seconds, turn the burner controls off, wait 5
minutes and repeat the lighting procedure. If the burner does not ignite with the
valve open, gas will continue to flow out of the burner and could accidently ignite
with risk of injury.
CAUTION

CHARBROIL.COMPage 9
USE AND CARE
Burner Flame Check
• Remove cooking grates and heat tents. Light burners, rotate knobs from HIGH
to LOW. You should see a smaller flame in LOW position than seen on HIGH.
Perform burner flame check on side burner, also. Always check flame prior to
each use. If only low flame is seen refer to “Sudden drop or low flame” in the
Troubleshooting Section.
Turning Grill Off
• Turn all knobs to the off position. Turn LP cylinder off by turning hand-
wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor button. “Click”
should be heard and spark seen each time in each collector box or between
burner and electrode. See “Troubleshooting” if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before checking valves. Knobs
lock in off position. To check valves, first push in knobs and release, knobs
should spring back. If knobs do not spring back, replace valve assembly before
using grill. Turn knobs to LOW position then turn back to off position. Valves
should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn or kinked. Replace
damaged hoses before using grill. Use only valve/hose/regulator specified by
manufacturer.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-ventilated space
and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill covers offered by
Char-Broil at charbroil.com.
• Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed
from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the Burner Assembly”
instructions before starting grill.
LOW
HIGH
SPIDER ALERT!
If your grill is getting hard to light or the flame is weak, check and clean the venturis
and burners.
Spiders or small insects are known to create “flashback” problems by building nests
and laying eggs in the grill’s venturi or burner, obstructing the flow of gas. The
back-up gas can ignite behind the control panel. This flashback can damage your
grill and cause injury. To prevent flashbacks and ensure good performance the
burner and venturi tube assembly should be removed and cleaned when ever the
grill has been idle for an extended period of time.
SPIDER AND WEBS
INSIDE BURNER
Your burner might be different
CAUTION
General Grill Cleaning
Why Clean?
We’ve all heard the saying ‘An ounce of prevention is worth a pound of cure’. This is
great advice when it comes to keeping your grill clean.
Routine Care
Periodic cleaning of this grill is necessary, as grill fires can occur when grease and
food debris collect in the bottom of the grill. After each use, remove any remaining
food particles from the cooking grate and inside of the grill using the provided
cleaning tool / brush. Perform grill cleaning after the grill has cooled down.
General Cleaning
Plastic parts: Wash with warm soapy water and wipe dry. Do not use abrasive
cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
Porcelain surfaces: Because of glass-like composition, most residue can be wiped
away with baking soda/water solution or glass cleaner. Use non-abrasive scouring
powder for stubborn stains.
Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm
water. Wipe dry with a soft non-abrasive cloth.
Stainless steel surfaces: Stainless steel can rust under certain conditions. This can
be caused by environmental conditions such as chlorine or salt water, or improper
cleaning tools such as wire or steel wool. It can also discolor due to heat, chemicals,
or grease build-up. To maintain your grill’s high-quality appearance, wash with mild
detergent and warm water or use a stainless steel grill cleaner. Baked-on grease de-
posits may require the use of an abrasive plastic cleaning pad. Use only in direction
of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
Cooking surfaces: Ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces while grill is hot.

CHARBROIL.COMPage 10
USE AND CARE
Firebox
Electrode
Pry off electrode with a flate blade screwdriver
Carryover tube
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you
have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat tents.
3. Remove carryover tubes and hardware securing burners.
4. Detach electrode from burner.
NOTE: Removal/Detachment method will depend on the burner configuration.
See different configurations in illustrations below.
5. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well) into a small hook.
Run the hook through each burner tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not use a brass wire
brush). Run the brush through each burner tube several times.
(C) Wear eye protection: Use an air hose to force air into the burner tube and
out the burner ports. Check each port to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food residue and dirt.
7. Clean any blocked ports with a stiff wire such as an open paper clip.
8. Check burner for damage due to normal wear and corrosion, some holes may
become enlarged. If any large cracks or holes are found, replace burner.
9. Attach electrode to burner.
10.Carefully replace burners.
11.Attach burners to brackets on firebox.
12.Reposition carryover tubes and attach to burners. Replace heat tents and
cooking grates.
13.Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”.
VERY IMPORTANT: Burner tubes must
reengage valve openings. See illustrations
at right.
Correct burner-to-valve
engagement
CLEAN Setting
Your grill is equipped with an innovative CLEAN setting that allows for hassle-free
grill cleaning. The high heat generated from the burners will turn all remaining food
debris to ash.
Follow these steps:
• After you are done grilling, adjust all main burners to CLEAN setting, close lid
and remain for approximately 12 – 15 minutes.
• After approximately 12 – 15 minutes, adjust all main burners to OFF setting and
allow grill to cool.
• Once the grill is cool, open lid and use a nylon-bristle cleaning brush to remove
any remaining debris and dispose of the ash.