Char-Broil 4989920 User manual

Shelf Kit 4989920 • 80003014 • 12-07-04
MODEL 4989920
PRODUCT GUIDE
.

2 • 4989920
Call Service Center For Help And Parts
• If you need help or warranty parts call 1-800-241-7548 U.S. or
1-800-387-6057 CANADA.
Business hours: Open 24 hours – Seven days a week.
• To order non-warranty replacement parts or accessories call
1-800-993-2677 or send a FAX to 1-706-565-2121.
Model Number
Date Purchased
IMPORTANT: Fill out the product record information below.
TABLE OF CONTENTS
To insure your satisfaction
and for follow-up service,
register your accessories
online at:
www.grillregistration.com
Service Center ......................................2
Product Record Information ............................2
Limited Warranty.....................................3
Parts List and Diagram ................................4
Assembly .........................................5-9
Use and Care ......................................10
Registration Card ...................................11

LIMITED WARRANTY
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials
after correct assembly and under normal and reasonable home use for a period of one (1) year beginning with the date of purchase.
This limited warranty is for replacement of defective parts only. Manufacturer will not be responsible for failure or damage resulting from
use, accident, alteration, misuse, transportation, commercial use, abuse, hostile environments, improper installation or installation not in
accordance with local codes.
This limited warranty does not cover scratches, dents, corrosion or discoloring by heat, abrasive and chemical cleaners or any tools used
in the assembly or installation of the appliance.
This limited warranty does not include the cost of any inconvenience, personal injury or property damage due to failure of the product.
THIS EXPRESS WARRANTY IS THE SOLE WARRANTY GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise
remedies in addition to or inconsistent with those stated above. Manufacturer’s maximum liability, in any event, shall not exceed the purchase
price of the product paid by the original consumer-purchaser.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so the above limitations or
exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which
vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer
selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the
original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the
retail establishment selling this product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should write to:
Manufacturer will, at its option, refinish or replace any product or part found to be defective during its respective warranty period.
Manufacturer will require return of the part(s) claimed to be defective, for its inspection, freight or postage prepaid. Manufacturer may require
reasonable proof of purchase and suggests that receipts be retained.
This limited warranty does not cover surface rust, or the discoloration of stainless steel
surfaces.
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
4989920 • 3

PARTS LIST AND DIAGRAM – Model No. 4989920
Key Qty Description Part #
A 1 Right Shelf Assembly ..............80002427
B 2 Shelf Bracket ....................80002428
1 Hardware Bag ...................80003042
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare
Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.
Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™,
Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan
Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;
5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;
6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910;
D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004;
D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313
and D461,359. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.
4 • 4989920
A
B
Tools required for assembly: Phillips screwdriver - Not provided
Estimated assembly time - 15 minutes

49899 02•5
ASSEMBLY – Model No. 4989920
1
2
Disconnect water hose from water inlet.
Remove cutting boards if present. Unscrew water
inlet from back of sink assembly. Make sure gasket
stays inside of inlet. Pull drain pipe inside of cart,
then lift sink assembly out of cart with drain pipes
attached to drain.
Water inlet
Gasket

6 • 4989920
3
4
Remove towel bar from right side of cart.
Secure bracket to leg using two and two .m5x10mm pan head screws 5mm lock washers
Shelf bracket
80002428

49899 02•7
5
6
Place side shelf over shelf bracket on front leg and insert shelf pins into bracket . While holding shelf in position, place
remaining shelf bracket onto shelf pins at rear of cart . Secure bracket using two and two
.
(A)
(B) m5x10mm pan head screws
5mm lock washers (C)
Attach towel bar to side shelf using screws and washers removed in earlier step.
Shelf bracket
80002428
B
C
A
Right shelf assembly
80002427

7
8
Place sink/drain pipe assembly back into cart. Make sure
tray support wires are in correct position once sink is seated
in cart (see and below). Attach water inlet to back of
sink assembly. Make sure gasket is inside of inlet
AB
(C).
Attach water hose to water inlet.
8 4989920•
A
Wire
into
slot
Bottom
of sink
Water inlet
Gasket
C
B

49899 02•9
9To lower shelf, lift shelf upward in
brackets, then rotate downward.
Shelf load should not exceed 40 lbs.

USE AND CARE
Stainless Steel Use and Care
Stainless steel can provide many years of reliable service and
an attractive appearance in normal outdoor exposure. Consider
the following tips to extend the appearance of your stainless steel
accessory:
•
• Periodic cleaning of the surface with readily available stainless
steel cleaners is recommended. (In coastal areas, small rust
pits may develop on the surface of your cart that cannot be
fully removed by a cleaner.)
To maintain the high quality appearance, wash with mild
detergent and warm soapy water and wipe dry with a soft
cloth. Stubborn stains may require the use of an abrasive
plastic cleaning pad. Use only in direction of brushed finish to
avoid damage. Do not use abrasive pad on areas with
graphics.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Refrigerate prepared foods and leftovers promptly.
Clean:
Separate:
Cook:
Chill:
10 4989920•