Char-Broil 463720108 User manual

THIS GRILL IS FOR OUTDOOR USE ONLY.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer’s instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
MODEL 463720108 • PRODUCT GUIDE
Printed in China • 463720108 • 80014680 • 12-24-07

2 • 463720108
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
WARNING
CAUTION
For residential use only. Do not use for commercial
cooking.
Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty parts call
1-800-241-7548. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M. EST Monday - Friday.
• To order non-warranty replacement parts or accessories
please visit us on the web at www.charbroil. com or call
1-800-241-7548 and one of our friendly and knowledgeable
agents will be glad to assist you.
Model Number
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Installation Safety Precautions
•Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
•Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70,
Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• Grill is not for use in or on recreational vehicles and/or boats.
• This grill is safety certified for use in the United States
only. Do not modify for use in any other location.
Modification will result in a safety hazard.
or Canadian
Electrical Code, CSA C22.1.
and/or
Canada
DANGER
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.

TABLE OF CONTENTS
For Your Safety......................................2
Grill Service Center...................................2
Product Record Information............................2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols......................................2
Use and Care ....................................4-10
Parts List..........................................11
Parts Diagram......................................12
Assembly.......................................13-23
Troubleshooting..................................24-25
Limited Warranty....................................26
Registration Card...................................27
To insure your satisfaction
and for follow-up service,
register your grill
online at:
www.grillregistration.com
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
463720108 • 3
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare
Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.
Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™,
Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan
Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;
5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;
6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; 6,935,327; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035;
D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S;
D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2006.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.

DANGER
USE AND CARE
• NEVER store a spare LP tank under or near grill or in
enclosed areas
• Never fill the cylinder beyond 80% full.
• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
• If you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
• If the above is not followed exactly, a fire causing
death or serious injury may occur.
4 • 463720108
• A disconnected LP cylinder in
storage or being transported
must have a dust cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.
• Do not store an LP cylinder in an area where children play.
LP Cylinder Valve
Retainer Strap
Dust
Cap
LP Cylinder Removal, Transport and Storage
• Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect .Loosen cylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Place dust cap on cylinder
valve outlet whenever the cylinder is not in use. Only install the
type of dust cap on the cylinder valve outlet that is provided
with the cylinder valve. Always use cap and strap supplied with
valve. Other types of caps or plugs may result in leakage of
propane. Failure to use dust cap as directed may result in
serious personal injury and/or property damage.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
•Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT)
See LP cylinder collar for
marking.
•LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC).
OPD Hand Wheel
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
LP cylinder in upright position for vapor withdrawal

WARNING
If “growing” bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
LP Tank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual.
•Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
•Leak test new and exchanged LP tanks BEFORE
connecting to grill.
LP Tank Leak Test
For your safety
•Leak test must be repeated each time LP tank is exchanged or
refilled.
•Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution.
s Do not use household cleaning agents. Damage to gas
train components can result.
Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
Safety Relief Valve
Nipple has to be centered
into the LP tank valve.
OPD Hand Wheel
Type 1 outlet with
thread on outside
c k w
o
l
i
s
C
e
f
f
O
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Strap and Cap
463720108 • 5

6 • 463720108
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
5. If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at 1-800-241-7548.
6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
• Outdoor gas appliance is not intended to be installed
in or on a boat.
• Outdoor gas appliance is not intended to be installed
in or on an RV.
• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close LP
cylinder valve and call LP gas supplier or your fire
department!
WARNING
s Never remove threaded
orifice at end of valve.

463720108 • 7
For Safe Use of Your Grill and to Avoid Serious
Injury:
•Do not let children operate or play near grill.
•Keep grill area clear and free from materials that burn.
•Do not block holes in sides or back of grill.
•Check burner flames regularly.
•Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
•Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc..
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
WARNING
Safety Tips
sBefore opening LP cylinder valve, check the coupling nut for
tightness.
sWhen grill is not in use, turn off all control knobs and LP
cylinder valve.
sIf the outdoor cooking gas appliance is not in use, the gas
must be turned off at the supply cylinder. Storage of an
outdoor cooking gas appliance indoors is permissible only if
the cylinder is disconnected and removed from the appliance.
sNever move grill while in operation or still hot.
sUse long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
sMaximum load for side shelves is 10 lbs.
sThe grease cup must be inserted into grease clip and
emptied after each use. Do not remove grease cup until grill
has completely cooled.
sIf you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
sThe regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
sOnly use the pressure regulator and hose assembly supplied
with this grill. Replacement pressure regulator and hose
assemblies must be specified or supplied by Char-Broil, LLC.
sIf you have a grill problem see the "Troubleshooting Section".
sIf the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety
reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LP cylinder off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

CAUTION
If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
CAUTION
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
• Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
Ignitor Lighting
s Do not lean over grill while lighting.
1. Open lid during lighting.
2. To ignite, turn left knob to HIGH.
3. Push IGNITOR button rapidly.
4. If ignition does NOT occur in 5 seconds, turn the burner
controls off, wait 5 minutes, and repeat the lighting procedure.
5. Ignite right burner, turn knob to .
6. If ignitor does not work, wait 5 minutes, then follow match
lighting instructions.
Before Your First Cookout
• Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
• Light burner, rotate knobs from HIGH to LOW. You should see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
HI
LO
Match-Lighting
s Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
3. Push in and turn left knob to HIGH position. Be sure
burner lights and stays lit.
4. Light right burner by pushing knob in and turning to HIGH
position.
8 • 463720108
Sideburner Ignitor Lighting
1. To ignite SIDEBURNER, turn knob to and push IGNITOR
button rapidly.
2. If sideburner does NOT light in 5 seconds, turn knob to OFF,
wait 5 minutes, then repeat lighting procedure.
Sideburner Match Lighting
1.
2. Hold lit match to any port on the burner. Push in and turn
sideburner knob to . Be sure burner lights and stays lit.
Turn on gas at LP tank.

CAUTION
SPIDER ALERT!
GAS COLLECTOR
BOX & IGNITOR
VALVE
CONTROL PANEL BURNER
VENTURI
LIFT OUT
BURNER ASSEMBLY
AIR
SHUTTER
SPIDER WEBS
INSIDE VENTURI
SPIDER WEBS
INSIDE VENTURI
CLEAN OUT
VENTURI
REMOVE
BURNER
CLIPS
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.
In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of
gas to the burner. The backed-up gas can ignite in the venturi behind
the control panel. This is known as a flashback and it can damage
your grill and even cause injury.
To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.
463720108 • 9
Turning Grill Off
• Turn all knobs to position. Turn LP cylinder off by turning
hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press ignitor button rapidly.
"Click" should be heard and spark seen each time between
collector box or burner and electrode. See "Troubleshooting" if
no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LO position then turn back to
position. Valves should turn smoothly.
Hose Check
•Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
s Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
OFF
OFF
OFF
•Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
Normal
Hose
Kinked
Hose

Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am-
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
•Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
•Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
•Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F. All cuts of pork should reach 160° F.
•NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
•When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reach of children.
• Cover grill if stored outdoors.
• Store grill indoors ONLY if LP tank is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. heat tent
3.
4.
5.
6.
7.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustration (A).
8. electrode
9. heat tent
grease cup
10.
Remove cooking grate and .
Under grill remove grease cup, disconnect ignitor wire from
burner.
Inside grill remove burner assembly (A), clean ceramic
portion of electrode with rubbing alcohol and a swab.
Clean outside of burner with soap and water. Lay burner
upside down on flat surface, insert garden hose to force
water through tubes. Make sure water comes out of all
burner holes. Open clogged holes with a thin wire. Shake
out excess water and examine holes. Due to normal wear
and corrosion some holes may become enlarged. If any
large cracks or holes are found replace burner.
If grill is to be stored, coat burner lightly with cooking oil.
Wrap in protective cover to keep insects out.
If not storing grill after cleaning, replace burner into grill
bottom.
Reattach ignitor wire to .
Reposition and cooking grate. Reattach clean
to grease clip.
Before cooking again on grill, perform a “Leak Test” and
“Burner Flame Check”.
A
Valve
Correct burner-to-valve engagement
Burner Tube
10 • 463720108

PARTS LIST - Model No. 463720108
463720108 • 11
Key Qty Description . . . . . . . . . . . . . . . . . . . Part #
A 1 Firebox.....................80013115
B 1 Heat Shield . . . . . . . . . . . . . . . . . 80013089
C 1 Burner Assembly . . . . . . . . . . . . . 80013117
D 1 Lid........................80013119
E 1 Logo Plate . . . . . . . . . . . . . . . . . . 80013120
F 1 Sideburner Shelf . . . . . . . . . . . . . 80013121
G 2 Mounting Brackets, (A) . . . . . . . . 80013123
H 2 Mounting Brackets, (B) . . . . . . . . 80013124
I 1 Sideburner Electrode. . . . . . . . . . 80014643
J 1 Tank Retainer Bracket . . . . . . . . . 80013126
K 2 Leg, Upper. . . . . . . . . . . . . . . . . . 80013125
L 1 Leg, Back Right . . . . . . . . . . . . . 80013128
M 1 Leg, Back Left . . . . . . . . . . . . . . . 80013129
N 1 Sideburner Drip Pan . . . . . . . . . . 80013093
O 2 Back Braces. . . . . . . . . . . . . . . . . 80013131
P 2 Tank Support Bracket . . . . . . . . . 80013132
Q 1 Firebox Support, Left . . . . . . . . . . 80013133
R 1 Firebox Support, Right. . . . . . . . . 80013134
S 1 Tank Exclusion Wire . . . . . . . . . . 80014614
T 1 Valve/Hose/Regulator . . . . . . . . . 80013135
U 1 Control Panel. . . . . . . . . . . . . . . . 80013136
V 1 Panel, Upper . . . . . . . . . . . . . . . . 80014675
W 1 Axle Rod ...................80013087
X 2 Leg Extenders . . . . . . . . . . . . . . . 80014642
Y 1 Grease Cup . . . . . . . . . . . . . . . . . 80014638
Z 1 Grease Cup Clip . . . . . . . . . . . . . 80014639
AA 1 Tank Retainer. . . . . . . . . . . . . . . . 80014640
BB 1 Ignitor......................80014641
CC 2 Wheels.....................80014633
Key Qty Description . . . . . . . . . . . . . . . . . . . Part #
DD 3 Control Knobs . . . . . . . . . . . . . . . 80014634
EE 2 Hinges, Lower . . . . . . . . . . . . . . . 80013090
FF 2 Hinges, Upper . . . . . . . . . . . . . . . 80013091
GG 1 Handle.....................80014676
HH 1 Heat Tent . . . . . . . . . . . . . . . . . . . 80014616
II 1 Cooking Grate . . . . . . . . . . . . . . . 80014617
JJ 1 Swing Away . . . . . . . . . . . . . . . . . 80014618
KK 1 Collector Box . . . . . . . . . . . . . . . . 80013118
LL 1 Shelf, Right . . . . . . . . . . . . . . . . . 80014674
MM 1 Panel, Lower . . . . . . . . . . . . . . . . 80013085
NN 1 Sideburner . . . . . . . . . . . . . . . . . . 80014620
OO 1 Match Holder with Chain . . . . . . . 80014583
PP 1 Sideburner Grate . . . . . . . . . . . . . 80014619
QQ 1 Leg, Front Left . . . . . . . . . . . . . . . 80013130
RR 1 Leg, Front Right. . . . . . . . . . . . . . 80013127
SS 1 Tool Hook. . . . . . . . . . . . . . . . . . . 80014677
TT 1 Condiment Bracke,Wire. . . . . . . . 80014678
1 Instruction Manual English. . . . . . 80014680
1 Hardware Pack . . . . . . . . . . . . . . 80014644
2 Hinge Pins
3 Hitch Pins
1 Wing Screw, #10-24x3/8"
1 Screwdriver
26 Screws, #10-24x1/2"
48 Flange Nuts, #10-24
3 Wing Nuts, #10-24
18 Screws, #10-24x1-1/4"
16 Screws, #10-24x2"
34 Fiber Washers, 6x15mm
4 Flange Nut 1/4”-20
4 Screws 1/4”-20x1-1/4”
4 Screws 1/4”-20x1/2”
2 Screws #8-32x3/8”
3 Sheet Metal Screws #8-32x3/8”
2 Venturi Clip, Mainburner
1 Venturi Clip, Sideburner

PARTS DIAGRAM - Model No. 463720108
12 • 463720108
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
Estimated assembly time: 45 minutes.
FF
EE
D
E
JJ
II
HH
B
C
KK
A
GG
LL
H
HG
G
F
U
BB
R
Q
K
DD
Z
Y
S
P
O
K
L
M
J
I
OO
V
CC
AA
WX
X
MM
DD
N
NN
PP
P
QQ
RR
TT
T
SS

ASSEMBLY - Model No. 463720108
463720108 • 13
Left Leg
‘Place left upper leg as shown (A). NOTE: Lower left leg has two large holes at the bottom. In front, attach upper leg, tank
retainer bracket side brace and lower leg with #10-24x1-1/4" screw and #10-24 nut (B). In back, place screw #10-24x1-1/4"
screw and #10-24 nut. Do not tighten.
‘Attach tank support bracket in second hole from bottom of leg with .#10-24x1-1/4" screws and #10-24 nuts
1
Upper Left Leg
Tank Retainer Bracket
Side Brace
A
B
Lower Left Leg
#10-24x1-1/4"
Screw
Qty: 4
Correctly assembled left leg
Front
Do not tighten
this screw and nut
until step 5
9
10
Notchs to hold LP cylinder
Tank Support Bracket
Qty: 4
#10-24
Flange Nut

14 • 463720108
Right Leg
‘Place right upper leg as shown (A). Attach upper leg and lower leg with #10-24x1-1/4" screws and #10-24 nuts (B).
‘Attach support bracket with #10-24x1-1/4" screws and #10-24 nuts.
2
Qty: 4
#10-24x1-1/4"
Screw
A
B
Lower Right Leg
Upper Right Leg
Correctly assembled right leg
Front
Support Bracket
Qty: 4
#10-24
Flange Nut

Tank Exclusion Wire
Tank Bracket
463720108 • 15
Tank Exclusion Wire
“Hook tank exclusion wire into legs with opening for LP cylinder on tank bracket side.
3
4Upper and Lower Panels
Lay front legs down on the floor.
‘Slide upper panel with holes for condiment basket under legs. Attach with #10-24x2" screws and nuts.
“Fit lower panel around tank exclusion wire and attach with #10-24x2" screws and nuts.
Upper Panel
Lower Panel
Qty: 8
#10-24x2"
Screw
Qty: 8
#10-24
Flange Nut

16 • 463720108
Axle Rod
Wheel
5Wheels, Back Braces to Cart
Back Brace
Remove screws and nuts to attach brace
‘Turn assembly upside down.
“On both sides remove screws and nuts from tank retainer and support brackets as shown.
Attach back braces with #10-24x1-1/4" screws and #10-24 nuts.
“Insert axle rod into wheel, legs and other wheel. Attach with a hitch pin.
6Control Panel and Upper Firebox Supports
‘Stand cart upright.
‘In back legs, attach right and left upper firebox supports with #10-24x2" screws and #10-24 nuts. Do not tighten.
“In front, attach control panel with #10-24x2" screws. Place upper firebox supports onto screws and tighten
with #10-24 nuts. Tighten all screws.
Control Panel
Upper Firebox
Support
Back of cart
Tank Retainer Bracket
Qty: 1
Hitch Pin
Qty: 6
#10-24x1-1/4"
Screw
Qty: 6
#10-24
Flange Nut
Qty: 8
#10-24x2"
Screws
Qty: 8
#10-24
Flange Nut

463720108 • 17
7Valve/Hose/Regulator and Ignitor
‘
‘
Attach valve/hose/regulator assembly to control panel with #10-24x1/2" screws. (Note: Make sure the two valve stems
are leveled; otherwise, this can cause main burner level problems.)
Insert ignitor into control panel. Connect terminal of the ignitor wires to pin located at the end and side of
ignitor.
Qty: 2
#10-24x1/2"
Screw
Back of cart
Ignitor
Valve/Hose/Regulator
Sideburner Ignitor Wire
Short Ignitor Wire
8
Tank Retainer
‘Insert tank retainer into bracket and secure with wing screw.
Tank
Retainer
Qty: 1
#10-24x3/8"
Wing Screw

18 • 463720108
Fiber Washer
#10-24x1/2" Screw
Burner, Firebox and Control Knobs
‘Place burner assembly into firebox (A). Fasten the burner assembly to the firebox using 5mm fiber washers and
‘Place firebox onto upper firebox supports. Make sure burner tubes are correctly engaged (B). If burner is not
leveled from left to right, adjust the two screws attaching valve to control panel. Attach short ignitor wire to
ignitor (B).
‘Attach firebox with #10-24x1/2” screws, fiber washers and #10-24 nuts (C).
‘Push control knobs onto valve stems (C).
#10-24x1/2" Screw
, Hook venturi clips to main burner tubes and around valve.
9
A
C
Control
Knob
Firebox
Burner Assembly
Qty: 4
#10-24
Flange Nut
Fiber Washer
Qty: 6
Qty: 2
Venturi Clip, Main burner
B
Qty: 6
#10-24x1/2" Screw
510 Heat Shield
‘Attach heat shield with #10-24x1/2" screws and #10-24 nuts. NOTE: Regulator and hose come out by the heat shield.
Qty: 2
#10-24x1/2"
Screw
Qty: 2
#10-24
Flange Nut
Warning: Make sure heat shield is placed
above the two venturis, or else it drops down
and may fail to protect tank from being
overheated.
Back of cart
Heat Shield
Heat Shield
Valve
Burner Tube
Short
Ignitor
Wire
Venturi
Clip

463720108 • 19
11
Right Shelf and Left Shelf
‘Insert mounting brackets into shelf supports with #10-24x1/2" screws (A).
‘Attach mounting brackets to front of leg with 1/4-20x1/2" screws. Back of leg with 1/4-20x1-1/4" screw and 1/4-20 nuts (B).
NOTE: Right shelf has the tool holder.
Qty: 4
1/4-20x1/2"
Screw
Qty:4
1/4-20
Flange Nut
Qty: 4
1/4-20x1-1/4"
Screw
Mounting Bracket (A)
A
Shelf Support
Qty: 8
#10-24x1/2"
Screw
Mounting Bracket (B)
A
B
Shelf
B
Right Shelf
Right Shelf
Shelf Support
Left Shelf
B
A
Mounting Bracket (A)
Mounting Bracket (B)
Left Shelf

20 • 463720108
12
Sideburner
‘Attach sideburner pan with #8-32x3/8" sheet metal screws (A).
NOTE: Please pay attention to the direction of the sideburner pan, it should be placed as shown.
‘Attach sideburner valve with #8x3/8" screws (B).
‘Place sideburner into shelf (C).
‘Make sure valve is inside sideburner tube. Attach sideburner with a wing nut. Hook burner
clip to sideburner tube and around manifold. Attach sideburner ignitor wire (D).
‘Press sideburner control knob onto valve stem and sideburner grate onto shelf (E).
B
Sideburner Valve
Sideburner
C
E
D
Sideburner
Tube
Sideburner Valve
Burner Clip
Correctly assembled burner-to-valve engagement
Sideburner Ignitor Wire
Sideburner Grate
Sideburner Control Knob
Qty: 1
#10-24 Wing Nut
Qty: 2
x#8-32 3/8" Screw
Wing Nut
Qty: 1
Venturi Clip,
Side burner
Qty: 3
x#8-32 3/8"
Sheet Metal Screw
A