Char-Broil 19659160 User manual

MODEL 19659160 & 19659160A1
PRODUCT GUIDE
12/17/18 • 42805376
ALL STAR ELECTRIC BARBECUE
GB Operating Instructions
Assembly Instructions
Product Guide

Assemble your grill on a level, protective surface to prevent damage to the unit. To main-
tain the finish and protect your front panel from damage, use a blanket or soft protective
pad. For ease of product removal, cut all 4 corners with a utility knife and allow the carton
panels to lay flat, as shown. Wear protective gloves while cutting the carton.
Pentru a preîntâmpina orice probleme care pot afecta grătarul, asamblarea grătarului
trebuie efectuată pe o suprafață protectoare plană. Pentru a proteja finisajul și panoul
frontal, folosiți o pătură sau o bucată de material moale. Pentru a scoate mai ușor produsul
din ambalaj, tăiați toate cele 4 colțuri cu un cutter și culcați pereții de carton așa cum se
arată în imagine. Nu uitați să folosiți mănuși de protecție atunci când tăiați cutia!
GB
RO

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CAUTION
WARNING
IMPORTANT SAFETY
INFORMATION THIS BARBECUE IS FOR OUTDOOR USE ONLY
FOR OUTDOOR USE ONLY
1. For outdoor use only.
2. Do not use indoors or for commercial cooking.
3. Use appliance only in well-ventilated space.
WARNING: Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
1. Do not store or use petrol or other flammable liquids or
vapors in the vicinity of this or any other barbecue.
CAUTION: Indicates a potentially hazardous situation or unsafe
practice which, if not avoided, may result in minor or moderate
injury.
DANGER: Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
DANGER
WARNING
SAFETY SYMBOLS
DANGER, WARNING, and CAUTION statements are used throughout
this Owner’s Manual to emphasize critical and important information.
Read and follow these statements to help ensure safety and prevent
property damage.
The statements are defined below.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
It is the responsibility of the assembler/owner to assemble,
install and maintain barbecue.
Questions:
If you have questions during assembly or use of this barbecue
contact your local dealer.

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• This instruction manual contains important
information necessary for the safe use of the
appliance.
• Read and follow all safety statements,
assembly instructions, and use and care
directions before attempting to assemble
and cook. Failure to follow all manufacturer’s
instructions could result in serious personal
injury and/or property damage.
• This appliance complies with technical stan-
dards and safety requirements for electrical
appliances.
ELECTRIC SHOCK POSSIBLE
• This appliance is rated for: 220-230 Volts -
50-60HZ, Power Output 2200 W
• Connect only to socket-outlet having an
earthing ground and protected by circuit
breaker with a rated fault operating current
(RCD) having a maximum rating of 30 mA.
Regularly inspect power cord sign of damage
or wear. Do not use if cord is damaged.
Supply cord must be replaced by a special
cord or assembly available for the manufac-
turer or its service agent.
• Replace damaged part(s) only with Char-
Broil supplied replacement parts. Do not
attempt to repair damaged parts.
• In case of fire turn controller to OFF position,
unplug barbecue from outlet and allow fire
to burn out. Do not use water to put out a fire
in this or another electrical appliance.
• Toavoidthepossibilityofburnsbesurebarbe-
cue is cool before removing and/or cleaning
electric controller and heating element.
Do not modify this product.
• Use appliance only as specified in this
manual.
• Do not use in a traffic area where tripping
over the cord is possible.
• This appliance can be used by chil-
dren aged from 8 years and above
and persons with reduced physical
sensory or mental capabilities or
lack of experience and knowledge if
FOR YOUR SAFETY - BEFORE USING YOUR BARBECUE
WARNING WARNING
KEEP AREA ABOVE THE
BARBECUE CLEAR!
60 cm
60 cm
60 cm
60 cm
they have been given supervision
or instruction concerning use of the
appliance in a safe way and under-
stand the hazards involved.
• Children shall not play with the
appliance. Cleaning and user mainte-
nance shall not be made by Children
without supervision.
• This barbecue is not intended for and
should never be used as a heater.
• Apartment Dwellers: Check with
management to learn the requirements
and fire codes for using an gas barbecue
in your apartment complex. If allowed, use
outside on the ground floor with a 60 cm
clearance from walls or rails. Do not use on
or under balconies.
SAVE THESE INSTRUCTIONS
IMPORTANT SAFEGUARDS
When using electrical appliances, basic safety
precautions should always be followed includ-
ing the following:
READ ALL INSTRUCTIONS
• Do not touch hot surfaces with unprotected
hands. Use handles and knobs provided for
operation.
•To protect against electrical shock, do not
immerse cord, plugs, controller or heating
element in water or any other liquid.
• Do not leave appliance unattended.
• Close supervision is necessary when any
appliance is used by or near children. Keep
children and pets away from the appliance
at all times.
• This appliance is not a toy.
• Never leave barbecue unattended when
ON.
• Unplug from outlet when not in use and
before moving or cleaning.
• Allow to cool before putting on or taking
off parts.

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FOR YOUR SAFETY - BEFORE USING YOUR BARBECUE
• Do not operate any appliance with a damaged
cord or plug or after the appliance malfunctions
or has been damaged in any manner.
•The use of accessory attachments not recom-
mended by the appliance manufacturer may
cause injuries. Use only accessory attachments
recommended by manufacturer.
• Do not let cord hang over edge of table or
counter, or touch hot surfaces.
• Do not use appliance for other than intended
use. This appliance is not intended for and
should never be used as a heater.
• To prevent barbecue from being splashed or
falling into water, do not use barbecue within
3 meters of a pool, pond or other body of water.
• Keep barbecue and electric controller dry and
out of rain at all times.
• Keep electric plugs off ground and dry.
• Do not use water or other liquid spray to
clean product without first unplugging electric
controller and removing heating element.
• DO NOT USE CHARCOAL. A charcoal fire will
result and the barbecue is not designed for
charcoal. The fire will create an unsafe condi-
tion and damage the barbecue.
• WARNING: Charcoal or similar combustible
fuels must not be used with this appliance;
• Fuel, such as charcoal briquettes, is not to be
used with appliance or any other liquid.
• This appliance will be hot during and after use.
Use insulated oven mitts or gloves and long-han-
dled barbecue utensils for protection from hot
surfaces or splatter from cooking liquids.
• Do not use or store gasoline, kerosene or other
flammable liquids within 7 meters of this barbe-
cue when in use. Keep appliance area clear and
free from materials that burn.
• Do not move the appliance when in use.
• When cooking, the appliance must be on a level,
stable surface in an area clear of combustible
material.
• The use of alcohol, prescription or non-prescrip-
tion drugs may impair the consumer’s ability to
properly assemble or safely operate the appli-
ance.
• Toavoid electrical shockdisconnectelectriccord
and remove electric controller before removing
heating element and cleaning barbecue. Never
immerse electric controller or heating element
in any liquid.
• Don’t immerse the appliance in water for clean-
ing
• Do not use this appliance on the same circuit as
other high powered appliances.
CAUTION
• Putting out grease fires by closing the lid is not
possible. This appliance is well ventilated for
safety reasons.
• Do not leave appliance unattended while
burning off food residue. If appliance has not
been regularly cleaned, a grease fire can occur
that may damage the product.
Extension Cord Use and Safety
• For best barbecue performance use of exten-
sion cord is not recommended.
For your safety - If you must use an extension
cord:
• Use only outdoor type cord rated for 10 amperes.
• Use the shortest length extension cord required.
Do not connect 2 or more extension cords
together.
• Keep connections dry and off ground.
• Do not let cord hang over edge of table top or
other items where it can be pulled by children
or tripped over.
This product must not be disposed together
with domestic waste. This product has to be
disposed at an authorized place for recy-
cling of electrical and electronic appliances.
By collecting and recycling waste you help
save natural resources, and make sure the
product is disposed in an environmental
friendly and healthy way.

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FOR YOUR SAFETY - OPERATING YOUR BARBECUE
USE AND CARE OF YOUR BARBECUE
Before first use of barbecue:
• Remove all packaging and sale labels from the barbecue. Do
not use sharp tools to remove stickers.
• Wash cooking grate with warm soapy water, rinse and dry
throughly.
Before each use of barbecue:
• Use barbecue only on a firm and level surface to prevent
tipping over.
•To prevent household circuit breakers from tripping, keep
electric controller dry and do not use other electrical products
on the same circuit.
• Check grease tray to make sure it is empty and is mounted
under the drain hole.
• For stick-free cooking, apply a thorough coating of vegetable
oil or vegetable oil based spray to the cooking grate.
Turn barbecue on:
• Ensure electrical controller is turned fully counterclockwise to
the off position.
•Plug power supply cord into a properly grounded, RCB
protected outlet. If extension cord must be used refer to
“Extension Cord Use and Safety”. Turn knob clockwise. Indica-
tor light should come on.
Preheating the barbecue:
• Keep lid closed.
• Preheat for searing, 15-20 minutes with controller set to 5
HIGH.(See illustration below)
• The heating element in your grill will turn off after 3 hours
of continuous use to protect the part; but the light ring will
remain illuminated reminding you to unplug the grill. If you
want to use the grill for more than 3 hours, you will need to
rotate the control knob to the (OFF) position, unplug the
grill and plug the grill back in to continue.
• To select heat setting, align pointer on control knob the appro-
priate number on the control knob bezel. 1 for Low; 5 for High.
Turn barbecue Off:
• Turn controller knob fully counterclockwise to (OFF)posi-
tion.
• Unplug cord from outlet.
Barbecuing:
• For best results, cook with the lid closed to hold in heat and provide
complete cooking.
•Temperature gauge on the lid indicates approximate cooking
temperature inside the barbecue.
• Controller setting for various foods are dependant upon outdoor
conditions and personal cooking preferences.
• The grease tray must be inserted into appliance and emptied after
each use.
• Clean barbecue often, preferably after each cookout. If a bristle
brush is used to clean any of the barbecue cooking surfaces, ensure
no loose bristles remain on cooking surfaces prior to barbecueing.
It is not recommended to clean cooking surfaces while barbecue is
hot.
Controlling grease fires:
• To aid in controlling grease fires use the following precautions:
• Keep barbecue free from grease; chance of fire is greatly increased
by grease buildup.
• Trim excess fat off meat and use less fatty cuts of meat to reduce
chance of grease fires.
• If flare-up occurs during cooking reduce controller setting and close
lid.
• If flare-up continues turn controller to (OFF) position and unplug
the power cord.Clean the porcelain bowl under the heating element
at least once a season, more often with heavy use.
Cleaning your barbecue:
• Excess build up of burned grease and food particles will reduce the
barbecue’s cooking performance. To obtain optimum performance.
• Clean the porcelain bowl and frame at least once a season, more
often with heavy use.
• Using a mild detergent or hot soapy water, moderately scrub surface
of the lower porcelain bowl with a plastic or brass bristle brush.
• Clean cooking grates regularly with warm soapy water or a baking
soda and water solution. Use non-abrasive scouring powder for stub-
born stains. If a bristle brush is used to clean any of the barbe-
cue cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to barbecueing. It is not recommended to clean
cooking surfaces while barbecue is hot.
• Clean porcelain lid and body with a non-abrasive cleaner.
• Do not use abrasive oven cleaners, steel wool or metal brushes to
clean porcelain grates or barbecue body. They will damage the finish.
• Do not use sharp or pointed tools to clean barbecue.
Cleaning the heating element bracket:
• The element bracket may be cleaned with a damp cloth using a mild
detergent or hot soapy water.
• Dry electrical controller and heating element before use.
Storing your Barbecue:
• Clean cooking grate.
• Store barbecue in weather protected area or under barbecue cover
when not in use.
OFF
Position HIGH Position

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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE PREVENTION / SOLUTION
Barbecue not heating •Controller turned to OFF position.
•No power.
•Faulty controller or heating element.
•Turn controller knob to setting 5 HIGH..
•Check for tripped household circuit breakers or RCB Reset
or replace if necessary.
•Try a known, working appliance in the outlet.
•Try a different outlet, preferably on a different circuit.
•Replace controller or heating element.
Circuit breaker trips or fuse blows •Power surge.
•Another appliance plugged into same circuit as barbecue.
•Moisture or water in controller or electrical connections.
•Damaged cord or electrical connections.
•Turn controller to OFF position before plugging into electrical
outlet.
•Do not use other electrical appliances on the same circuit.
•Keep controller and all electrical connections dry. Do not
operate unit when raining.
•Replace damaged controller or extension cord.
Barbecue will not cook properly •Lid of barbecue is left open.
•Insufficient preheat or temperature set too low.
•Inappropriate extension cord.
•Excessive buildup on porcelain bowl.
•Close lid on barbecue while cooking.
•Preheat 15-20 minutes. Increase controller setting.
•Replace with appropriately rated cord (16 amps).
•Clean lower porcelain bowl.
Flare-ups •Excess fat in meat.
•Excessive cooking temperature.
•Grease build up.
•Trim fat from meat before barbecueing.
•Adjust (lower) temperature as needed.
•Clean barbecue.
Controller indicator light is not lit. •Normal controller cycling.
•No power.
•Faulty controller.
•Increase knob setting or wait for light to cycle on.
•See “barbecue not heating”.
•Replace controller or heating element.
Persistent grease fire •Grease trapped by food build up. •Turn controller knob to the (OFF)position. Keep lid
closed and let fire burn out. After barbecue cools, clean the
fire bowl.
•Do not apply water to fire. Personal injury may result.
SAVE THESE INSTRUCTIONS

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REPLACEMENT PARTS LIST
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill
model. However, the method of assembly remains the same.
Key Qty Description
1 1 KIT, TOP LID
2 1 TEMPERATURE GAUGE
3 1 BEZEL, F/ TEMPERATURE GAUGE
4 1 KIT, LOGO PLATE F/ LID
5 1 KIT, HANDLE, F/ LID
6 1 KIT, TOP LID HINGE PINS (SET OF 2)
7 1 KIT, REAR PANEL, TOP LID
8 1 FIREBOWL
9 1 KIT, HEAT SHIELD, F/ FIREBOWL
10 1 KIT, GREASE TRAY SUPPORT
11 1 UPPER REFLECTOR
12 1 VAPORIZER CONE
13 1 KIT, ELEMENT
14 1 POWER CONTROLLER
15 1 LED LIGHT RING
16 1 KIT, CONTROL PANEL
17 1 KIT, BEZEL F/ CONTROL KNOB
18 1 COVER, F/ CONTROLLER
19 1 KIT, BOTTOM SKIRT, CONTROL PANEL
20 1 CONTROL KNOB
21 1 WARMING RACK
22 1 GREASE TRAY
23 1 COOKING GRATE
24 1 EMITTER, F/ COOKING GRATE
25 1 LEFT SIDE SHELF, FIXED
26 2 KIT, FOLDING SHELF
27 1 KIT, FRONT BOTTOM SKIRT, FIXED LEFT SHELF
28 1 KIT, REAR BOTTOM SKIRT, FIXED LEFT SHELF
29 1 KIT, BOTTOM SKIRT, FOLDING LEFT SHELF
NOT Pictured
… 1 PRODUCT GUIDE, EUROPE
… 1 HARDWARE PACK
… 1 GRATE CLEANING TOOL
Key Qty Description
30 2 LIFT HANDLE, SIDE SHELF
31 1 RIGHT SIDE SHELF, FIXED
32 1 KIT, FRONT BOTTOM SKIRT, FIXED RIGHT SHELF
33 1 KIT, REAR BOTTOM SKIRT, FIXED RIGHT SHELF
34 1 KIT, BOTTOM SKIRT, FOLDING RIGHT SHELF
35 1 LEG ASSY, TOP LEFT
36 1 LEG ASSY, TOP RIGHT
37 4 LEG CAP
38 1 LEG SUPPORT WIRE, STRAIGHT
39 1 LEFT LEG ASSEMBLY, FRONT
40 1 LEFT LEG ASSEMBLY, REAR
41 1 RIGHT LEG ASSEMBLY, FRONT
42 1 RIGHT LEG ASSEMBLY, REAR
43 2 CASTER, LOCKING
44 2 CASTER, NON-LOCKING
45 1 FRONT PANEL
46 1 LEFT CAP, FRONT PANEL
47 1 RIGHT CAP, FRONT PANEL
48 1 LEFT PANEL, F/ CART
49 1 RIGHT PANEL, F/ CART
50 1 LEFT CAP, SIDE PANEL
51 1 RIGHT CAP, SIDE PANEL
52 1 CART SUPPORT, CURVED
53 1 BOTTOM SHELF

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REPLACEMENT PARTS DIAGRAM

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HARDWARE
Key Description Picture Qty
A 1/4-20X2” Machine Screw 4
B 1/4-20X1/2” Machine Screw 4
C #10-24X2 1/8” Machine Screw 8
D #10-24X1 1/2” Machine Screw 4
E #10-24X3/8” Machine Screw 7
F 1/4-20X3/8” Shoulder Screw 2
G #10 Fiber Washer 7
H #10 Flat Washer 6
I #10-24 Nut 9
J 1/4-20 Cap Nut 2