Char-Broil Quickset 463811903 User manual

463811903 / 0–4165207 (11-25-02)
Parts List - Model 463811903
Key Qty. Description Part #
A 1 Lower SwingAway ....................4152125
B 1 Cooking Grate .......................4152741
C 1 Condiment Basket ....................4154269
D 1 Handle .............................4154488
E 2 Side Shelf...........................4154543
F 2 Wheel Assembly......................4310002
G 1 Upper SwingAway ....................4156449
H 1 Back Support Brace ...................4500250
I 1 VBar ..............................4500291
J 1 Tank Support Bracket ..................4502093
K 2 Leg Assembly ........................4502097
L 1 Front Panel..........................4502232
M 1 Side Support Brace ...................4502373
N 4 #10x1/2”, T-20, Self-Tap Screw ..........4080043
O 2 Valve Clip ...........................4156172
P 1 Burner/Collector Assembly ..............4505085
Q 1 Control Panel Assembly ................4530116
R 2 Control Knob ........................4154470
S 1 Grill Bottom..........................4580468
T 1 Grill Lid .............................4581964
U 1 Tank Retainer Wire....................4151018
V 1 Logo Plate ..........................4157147
Key Qty. Description Part#
W 1 Grease Clip .........................5156607
X 1 LPGasTank.........................4158015
1 Hardware Bag, Cart ...................4254047
2 Hardware Bag, Shelves ................4254050
Replacement Ignition Module Bag ................4506709
B
E
E
D
F
F
H
J
L
M
C
K
K
N
N
P
Q
O
S
V
U
W
N
Optional Assembly Hardware
We realize some customers prefer to use tools.
have been provided for you to use.
Optional hex
nuts
A
I
OQ
R
Q
T
G
X
THIS GRILL IS FOR
OUTDOOR USE ONLY
Failure to follow all manufacturer’s
instructions could result in serious personal
injury and/or property damage.
WARNING
!
CAUTION
!
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
CAUTION:
INSTALLER/ASSEMBLER:
CONSUMER:
Read and follow all safety
statements, assembly instructions, and use
and care directions before attempting to
assemble and cook.
Leave these
instructions with consumer.
Keep this manual for future
reference.
463811903
ASSEMBLY MANUAL
If you have any questions or need assistance
during assembly, please call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
COLUMBUS, GA

463811903
3
6
1
45
12
Qty. 4
Qty. 4
Parts to assemble:
2 Leg Assembly
1 Front Panel
1 Side Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
A. Lay leg assemblies on their sides.
B. Place front panel on legs.
C. Braces attach to inside of legs.
D. Secure with carriage bolts and tee knobs.
Leave tee knobs loose on right side.NOTE:
Leg Assembly
Side Support Brace
(Fits inside legs.)
Front Panel
Parts to assemble:
1 Condiment Basket
A. Stand cart upright.
B. Place condiment basket
hooks over front panel bolts
on inside of front leg.
See inset .
C.. Place condiment basket
hooks over back support
brace bolts on outside of
brace. See inset .
D.. Fully tighten tee knobs
on both legs.
A
B
Parts to assemble:
1 Grill Bottom Assembly
4 Carriage Bolt, 1¼”
4 Metal Wing Nut
A. Stand cart upright.
B. Make sure ignitor wire is connected
to ignitor.
C. Place grill bottom onto supports. Control
panel overlaps front panel.
D. Secure with carriage bolts and wing nuts.
Qty. 4
Qty. 4
Grill Bottom
Control Panel
Ignitor
Wire
Parts to assemble:
1 V Bar
A. Place V bar onto supports at each
end of grill bottom.
V Bar
Qty. 8
Parts to assemble:
2 Side Shelf
8 Wing Screw
A. Place shelves onto
legs.
B. Secure with four wing
screws per shelf.
Side Shelf
NOTE:
Ceramic briquets are not required.
Parts to assemble:
1 Grease Clip
A. Hang grease clip
beneath grill bottom.
B. Hang an empty soup
can (not included) from
grease clip.
Rear view
of grill. Grease Clip
NOTE: To prevent scratching, lay grill on packing material to assemble.
8Parts to assemble:
1 Lower SwingAway
1 Upper SwingAway
A. Slide rear pivot wire of lower SwingAway
into lower holes in side of grill lid.
B. Insert leg wires into top hole of three-hole
pattern in side of grill bottom.
C. Slide rear pivot wire of upper
SwingAway into middle holes in side of
grill lid.
D. Insert leg wires into loop on sides of
lower .warming rack
Lower
SwingAway
Leave these loose.
A
B
Condiment
Basket
Upper
SwingAway
Note: Wires at rear of
SwingAways should
point upward.
10 Parts to assemble:
1 Tank Retainer Wire
1 Carriage Bolt, 1¼”
1 Plastic Tee Knob
A. Attach retainer wire to side
brace with carriage bolt and
tee knob. Leave loose.
Qty. 1
Qty. 1 Tank
Retainer
Wire
• Failure to install can in clip will cause hot grease to
drip from bottom of grill with risk of fire or property
damage.
CAUTION
7
Qty. 2
Qty. 2
Qty. 2
Parts to assemble:
1 Grill Lid
1 Handle
1 Logo Plate
2 Metal Wing Nut
2 Hinge Pin
2 Hitch Pin
A. Attach lid to grill bottom with
hinge and hitch pins.
B. Attach handle to lid with two
metal wing nuts.
C. Snap logo plate into lid.
Handle
Grill Lid
(Lid style may vary)
Logo Plate
2
Qty. 4
Qty. 4
Parts to assemble:
1 Back Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
2 Wheel Assembly
1 Tank Support Bracket
2 Hitch Pin
2 Leg Extender
A. Turn assembly upside-down.
B. Secure back brace and side brace to left leg
and back brace to right leg with carriage bolts
and tee knobs. Leave tee knobs loose
on right side.
C
NOTE:
. Insert wheel assemblies into legs and bracket.
Bracket fits inside legs.
D. Secure with hitch pin in axle bolt hole closest to leg.
E. Push leg extenders into right legs.
Back
Support
Brace
Qty. 2
Tank
Support
Bracket
Wheel Assembly
Leg Extender
11 Parts to assemble:
1 LP Gas Tank
LP tank is shipped empty. Fill and
leak check before attaching to grill
and regulator.
A. Center LP tank on support bracket
with collar opening to front.
B. Slide retainer over tank collar and
tighten tee knob.
See Use & Care manual to perform the
“Burner Flame Check” and for important
safety instructions before using.
Tank collar opening must face to front of cart once
tank is attached.
Failure to install tank correctly may allow gas hose to
be damaged in operation, resulting in the risk of fire.
CAUTION
LP Gas Tank
Tank Collar
9Parts to assemble:
1 Cooking Grate
A. Place cooking grate onto grate
rests in grill bottom.
Cooking Grate
NOTE: For illustration purposes,
SwingAways are not shown.