Chicago Electric 92386 Parts list manual

7” 1.5 HP TILE SAW
WITH STAND
92386
ASSEMBLY AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright©2005 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.

SKU 92386 For technical questions, please call 1-800-444-3353. Page 2
PRODUCT SPECIFICATIONS
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, operat-
ing, inspection, maintenance and cleaning procedures, parts list and assembly diagram.
Keep your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists on page
23 are included. If any parts are missing or broken, please call Harbor Freight Tools at
the number shown on the cover of this manual as soon as possible.
IMPORTANT SAFETY INSTRUCTIONS
E105017
REV 08/05; REV 12/06
Electrical Requirements 120 V / 60 Hz / 3550 RPM / 1.5 HP/ Single Phase
3-Prong Power Cord Plug / Power Cord Length: 9 Ft
Coolant Pump Type Submersible Fountain Pump w/Flow Adjustment / 246 GPH Capacity
Required Blade Size / Style 7” Diameter / Continuous Rim Diamond Blade / Minimum 3550 RPM
Maximum Cutting Depth 1” @ 90° / 1” @ 45°
Maximum Cutting Length 25-3/8”
Maximum Tile Size 24” x 24”
Saw Bevel Capacity 0° to 45° in 2.5° Increments – Left Tilt Only
Miter Gauge Capacity 0° to 45° in 1° Increments – Right Angles Only
Rip Fence Scale 0” to 8-1/4” in 1/8” Increments / 0mm to 21mm in 2mm Increments
Spindle Size 5/8”
Fence Type Fixed
Coolant Basin Capacity 4 Gallons
Basin Dimensions 15” W x 22-3/4” L x 3-1/8” H
Work Table Dimensions 18” W x 32-3/4” L
Overall Dimensions 18-1/4” W x 42-1/4” L x 47-1/2” H
Weight 89 Pounds
Accessories Arbor Nut Wrenches (Qty. 2) / 7” Diameter Saw Blade (Qty. 1)

SKU 92386 For technical questions, please call 1-800-444-3353. Page 3
WORK AREA
Keep your work area clean and well lit. Cluttered and dark work areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
Grounded tools must be plugged into an outlet properly installed and grounded
in accordance with all codes and ordinances. Never remove the grounding
prong or modify the plug in any way. Do not use any adapter plugs. Check
with a qualified electrician if you are in doubt as to whether the outlet is prop-
erly grounded. If the tool should electrically malfunction or break down, grounding
provides a low resistance path to carry electricity away from the user.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges,
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do not abuse the Power Cord. Never use the Power Cord to pull the Plug from
an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving
parts. Replace damaged Power Cords immediately. Damaged Power Cords
increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the
risk of electric shock.
PERSONAL SAFETY
Stay alert. Watch what you are doing, and use common sense when oper-
ating a power tool. Do not use a power tool while tired or under the influence
of drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
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Avoid accidental starting. Be sure the Power Switch is off before plugging in.
Plugging in power tools with the Power Switch on invites accidents.
Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the power tool in unexpected situations.
Use safety equipment. Always wear eye protection. Wear an ANSI approved
full face shield and non-skid safety shoes. ANSI approved hearing and breathing
protection must be used for appropriate conditions.
TOOL USE AND CARE
Use clamps (not included) or other practical ways to secure and support a
smaller workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
Do not use the power tool if the Power Switch does not turn it on or off. Any
tool that cannot be controlled with the Power Switch is dangerous and must be
replaced.
Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
Maintain tools with care. Keep tools clean. Properly maintained tools are easier
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until re-
paired.
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
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SKU 92386 For technical questions, please call 1-800-444-3353. Page 5
SERVICE
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instruc-
tions in the “Inspection, Maintenance, And Cleaning” section of this manual.
Use of unauthorized parts or failure to follow maintenance instructions may create
a risk of electric shock or injury.
GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric shock.
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the power cord plug provided with the tool.
Never remove the grounding prong from the plug. Do not use the tool if the
power cord or plug is damaged. If damaged, have it repaired by a service facil-
ity before use. If the plug will not fit the outlet, have a proper outlet installed by
a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of electric
shock. (See Figure A.)
WARNING: To reduce the risk of electroncution, keep all connections dry and off
the ground. Do not touch plug with wet hands. Ground Fault Circuit Interrupter
(GFCI) protection should be provided on the circuit(s) or outlet)s) to be used for the
tile saw (GFCI is not included in this machinery). Receptacles are available having
built-in GFCI protection and may be used for this measure of safety.
The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached to
an electrically “live” terminal. (See Figure A.)
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REV 12/06

SKU 92386 For technical questions, please call 1-800-444-3353. Page 6
REV 03/05
Your tool must be plugged into an appropriate outlet, properly installed and grounded
in accordance with all codes and ordinances. The plug and outlet should look like
those in the following illustration. (See Figure A.)
FIGURE A
EXTENSION CORDS
Grounded tools require a three wire extension cord. Double Insulated tools can
use either a two or three wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a seri-
ous drop in voltage, resulting in loss of power and possible tool damage.
(See Figure B, next page.)
The smaller the gauge number of the wire, the greater the capacity of the cord. For
example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure B.)
When using more than one extension cord to make up the total length, make sure
each cord contains at least the minimum wire size required. (See Figure B.)
If you are using one extension cord for more than one tool, add the nameplate am-
peres and use the sum to determine the required minimum cord size.
(See Figure B.)
If you are using an extension cord outdoors, make sure it is marked with the suffix
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified electri-
cian before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet
areas.
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SKU 92386 For technical questions, please call 1-800-444-3353. Page 7
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(120 OR 240 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD LENGTH
25 Feet 50 Feet 75 Feet 100 Feet 150 Feet
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
FIGURE B * Based on limiting the line voltage drop to five volts at 150% of the rated amperes.
SYMBOLOGY
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~ Volts Alternating Current
AAmperes
n0xxxx/min. No Load Revolutions per Minute (RPM)

SKU 92386 For technical questions, please call 1-800-444-3353. Page 8
SPECIFIC SAFETY RULES
Maintain labels and nameplates on the Tile Saw. These carry important informa-
tion. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Use the right product for the right job. There are certain applications for which
this product was designed. Do not use small equipment, tools, or attach-ments to
do the work of larger industrial equipment, tools, or attachments. Do not use this
product for a purpose for which it was not intended.
This product must continuously run with cold water. Dry running will cause
serious damage to the Pump seals.
WARNING! Keeps hands and fingers away from cutting area and Saw Blade.
Use a “push stick” (not included) when necessary.
Check Blade Guard for proper forward/backward movement before each use.
Do not operate the Tile Saw if the Blade Guard does not move freely. Make sure
the Blade Guard moves freely and does not touch the Saw Blade or any other part
of the Saw, in all angles and depths of cut.
Do not handle the Power Switch with wet hands.
Make sure the Tile Saw is located on a flat, level, sturdy surface capable of
supporting the weight of the Saw and work pieces.
Always use Diamond Saw Blades with a 7” diameter, 5/8” round arbor hole,
and rated at 3550 RPM or greater.
Use the Tile Saw only for cutting ceramic tile, quarry tile, marble, terra-cotta,
and slate with a maximum thickness of 1” if cutting at a 90 degree angle or 1”
if cutting at a 45 degree angle.
Do not use the Tile Saw for cutting metals or for cutting curves. This may
cause the Saw Blade to break and/or reduce it s service life.
Make sure the Saw Blade is wet at all times when cutting.
Keep all electrical connections dry and off the ground.
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REV 12/06

SKU 92386 For technical questions, please call 1-800-444-3353. Page 9
POWER CORD
120 VOLT,
GROUNDED
ELECTRICAL
OUTLET
TILE SAW
DRIP LOOP FIGURE C
Always arrange a “drip loop” in the Power Cord connecting the Tile Saw to a
120 volt, grounded, electrical outlet. A drip loop is that part of the Power Cord
below the level of the outlet, or the connector if an extension cord is used, to pre-
vent water traveling along the Power Cord and coming in contact with the outlet.
If the Power Plug or electrical outlet does get wet, do not unplug the Power Cord.
Disconnect the fuse or circuit breaker that supplies power to the tool. Then, unplug
and examine for presence of water in the outlet. (See Figure C.)
Use cold water only. Never use hot water. Using hot water can damage the
Pump seals.
Never run the Tile Saw without a water supply. Running the unit without a water
supply will cause irreparable damage to the Pump.
Make sure the water supply used for the Tile Saw is not dirty, sandy, and does
not contain any corrosive chemical products.
Make sure to change the water when necessary while in use and rinse out
the Tub after every use.
Never leave theTile Saw unattended when it is plugged into an electrical outlet.
Turn off the Tile Saw, and unplug it from its electrical outlet.
Always keep the water level at the recommended level. Fill the Tank with enough
water so that the Pump is about 3/4 completely submerged, but not so much water
that the Tank overflows.
Avoid splashing water on the Motor, Power Switch, Power Cord, or any other
electrical component. Make sure to stand on a dry, insulated surface such as a
rubber mat while using the Tile Saw.
To avoid accidental injury, always wear heavy duty work gloves when changing
the Saw Blade. Before using the Tile Saw, make sure the Saw Blade is properly
mounted on the Saw Spindle. Make sure the Saw Blade is balanced, and is not
cracked or bent.
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SKU 92386 For technical questions, please call 1-800-444-3353. Page 10
The Saw Blade will become hot while cutting. Allow the Saw Blade to com-
pletely cool before handling.
Allow the Saw Blade to spin up to full speed before feeding a workpiece into
it. When turning off the Tile Saw, allow the Saw Blade to spin down and stop on its
own. Do not press against the Saw Blade to stop it.
Do not force the workpiece into the Saw Blade when cutting. Apply moder-ate
pressure, allowing the Saw Blade to cut without being forced.
Turn off the Tile Saw and allow the Saw Blade to stop on its own if the Saw
Blade is to be backed out of an uncompleted cut.
Never attempt to remove material stuck in the moving parts of the Tile Saw
while it is plugged in and running.
When cutting a large workpiece make sure its entire length is properly sup-
ported. If necessary, use a roller stand (not included) with larger work pieces.
Never stand on the Tile Saw. Serious injury could result if the Tile Saw is tipped
or if the rotating Saw Blade is accidently contacted.
Industrial applications must follow OSHA requirements.
For your safety: In extreme working conditions, sensors in the Tile Saw will
automatically switch off the Motor to prevent overheating. In this event, turn
the Power Switch to its “OFF” position. Wait five minutes or until the Motor has
cooled. Making sure your hands are dry, depress the Circuit Breaker. Then, turn
the Power Switch to its “ON” position to resume cutting. NEVER attempt to dis-
able the Circuit Breaker.
Never attempt to cut more than one tile at a time.
Never attempt to cut freehand. Make sure the tile to be cut is pressed firmly
against the Rip Fence.
Never cut pieces too small to be held securely against the Rip Fence with-
out leaving enough space for the hand to be a safe distance from the Saw
Blade.
Make sure the tile to be cut off has sufficient room to move sideways. Failure
to do so may result in the tile binding against the Saw Blade.
Make sure the Table and surrounding area are clear with the exception of the
tile to be cut.
Always turn off the Tile Saw and unplug it from its electrical outlet before
changing accessories or performing any inspection, maintenance, or clean-
ing procedures.
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