Chicago Electric 96635 Installation manual

RECIPROCATING SAW
ATTACHMENT
Model 96635
SET UP AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2008 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.

Page 2SKU 96635 For technical questions, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety
warnings and precautions, assembly,
operating, inspection, maintenance and
cleaning procedures. Write the product’s
serial number in the back of the manual near
the assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and dry
place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling,
and all other information
provided with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
General Safety Rules
WARNING! Read all instructions
Failure to follow all instructions
listed below may result in
electric shock, re, and/or
serious injury. The term “power
tool” in all of the warnings listed
below refers to your line-operated
(corded) power tool.
SAVE THESE INSTRUCTIONS
Work area safety1.
Keep work area clean and wella.
lit. Cluttered or dark areas invite
accidents.
Do not operate power tools inb.
explosive atmospheres, such as in
the presence of ammable liquids,
gases or dust. Power tools create
sparks which may ignite the dust or
fumes.
Keep children and bystandersc.
away while operating a power
tool. Distractions can cause you
to lose control.
Personal safety2.
Stay alert, watch what you area.
doing and use common sense
when operating a power tool. Do
not use a power tool while you are
tired or under the inuence of drugs,
alcohol or medication. A moment
DANGER
WARNING
CAUTION
NOTICE
CAUTION

Page 3SKU 96635 For technical questions, please call 1-800-444-3353.
of inattention while operating power
tools may result in serious personal
injury.
Use safety equipment. Alwaysb.
wear ANSI-approved eye
protection. Safety equipment
such as dust mask, non-skid
safety shoes, hard hat, or hearing
protection used for appropriate
conditions will reduce personal
injuries.
Avoid accidental starting. Ensurec.
the switch of the drill is in the off-
position before connecting the
Attachment.
Do not overreach. Keep properd.
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loosee.
clothing or jewelry. Keep your hair,
clothing and gloves away from
moving parts. Loose clothes, jewelry
or long hair can be caught in moving
parts.
If devices are provided for thef.
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use
of these devices can reduce dust-
related hazards.
Power tool use and care3.
Do not force the power tool. Usea.
the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
Do not use the power tool if theb.
switch does not turn it on and
off. Any power tool that cannot
be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from thec.
power source and/or the battery
pack from the power tool before
making any adjustments,
changing accessories, or storing
power tools. Such preventive
safety measures reduce the
risk of starting the power tool
accidentally.
Store idle power tools out ofd.
the reach of children and do not
allow persons unfamiliar with the
power tool or these instructions
to operate the power tool. Power
tools are dangerous in the hands
of untrained users.
Maintain power tools. Check fore.
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by
poorly maintained power tools.
Keep the blades sharp and clean.f.
Properly maintained cutting tools
with sharp cutting edges are less
likely to bind and are easier to
control.
Use the power tool, accessories andg.
tool bits etc., in accordance with
these instructions and in the manner
intended for the particular type of
power tool, taking into account the
working conditions and the work to
be performed. Use of the power tool
for operations different from those
intended could result in a hazardous
situation.
Service4.
Have your power tool serviced bya.
a qualied repair person using only
identical replacement parts. This will

Page 4SKU 96635 For technical questions, please call 1-800-444-3353.
ensure that the safety of the power
tool is maintained.
Vibration Hazard
This tool vibrates during use.
Repeated or long-term exposure to
vibration may cause temporary or
permanent physical injury, particularly
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
Anyone using vibrating tools regularly1.
or for an extended period should
rst be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries,
nervous system disorders, diabetes,
or Raynaud’s Disease should not
use this tool. If you feel any medical
or physical symptoms related to
vibration (such as tingling, numbness,
and white or blue ngers), seek
medical advice as soon as possible.
Do not smoke during use. Nicotine2.
reduces the blood supply to the
hands and ngers, increasing the risk
of vibration-related injury.
Wear suitable gloves to reduce the3.
vibration effects on the user.
Use tools with the lowest vibration4.
when there is a choice between
different processes.
Include vibration-free periods each5.
day of work.
Grip tool as lightly as possible (while6.
still keeping safe control of it). Let
the tool do the work.
To reduce vibration, maintain the tool7.
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
Specic Safety Rules
Maintain labels and nameplates on1.
the tool. These carry important safety
information. If unreadable or missing,
contact Harbor Freight Tools for a
replacement.
Avoid unintentional starting. Prepare2.
to begin work before turning on the
tool.
Do not lay the tool down until it has3.
come to a complete stop. Moving
parts can grab the surface and pull
the tool out of your control.
When using a handheld power tool,4.
maintain a rm grip on the tool with
both hands to resist starting torque.
Use clamps (not included) or other5.
practical ways to secure and support
the workpiece to a stable platform.
Holding the work by hand or against
your body is unstable and may lead
to loss of control.
This product is not a toy. Keep it out6.
of reach of children.
People with pacemakers should7.
consult their physician(s) before
use. Electromagnetic elds in close
proximity to heart pacemaker could
cause pacemaker interference or
pacemaker failure. In addition,
people with pacemakers should:
• Avoid operating alone.

Page 5SKU 96635 For technical questions, please call 1-800-444-3353.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit
Interrupter (GFCI) should also be
implemented – it prevents sustained
electrical shock.
Some dust created by power8.
sanding, sawing, grinding, drilling,
and other construction activities,
contains chemicals known [to the
State of California] to cause cancer,
birth defects or other reproductive
harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from
chemically treated lumber
Your risk from these exposures
varies, depending on how often you
do this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
The warnings, precautions,9.
and instructions discussed in
this instruction manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
SAVE THESE
INSTRUCTIONS.

Page 6SKU 96635 For technical questions, please call 1-800-444-3353.
SPECIFICATIONS
Operating Drill Speed Minimum 1,000 RPM
Maximum 2,300 RPM
Drill Chuck Size 3/8” or 1/2”
UNPACKING
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section
at the beginning of this manual
including all text under
subheadings therein before set
up or use of this product.
Tool Set Up
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Turn the Power Switch of the
drill to its “OFF” position and
unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
Work Piece and Work Area Set Up
Designate a work area that is clean1.
and well-lit. The work area must not
allow access by children or pets to
prevent injury and distraction.
Secure loose workpieces using a vise2.
or clamps (not included) to prevent
movement while working.
There must not be hazardous3.
objects, such as utility lines or foreign
objects, nearby that will present a
hazard while working.
General Operating Instructions
Choose the best blade for the1.
intended use:
The long blade should be used for•
pruning.
The coarse toothed blade should be•
used to cut wood and plaster.
The ne toothed blade should be •
used to cut metal and plastics.
Rotate the Drive Shaft manually2.
until Blade Holder (2) clears the
attachment. Loosen both Hex
Screws (3 & 5) and insert the Blade
(18) into the Blade Holder (2).
Tighten Hex Screws, making sure3.
that the tab on the Spring Plate
threads through the eyelet on the
Blade.
Insert the Drive Shaft (13) of the4.
Attachment into the chuck of the drill
and tighten it securely.
Plug the power cord of the drill into5.
an appropriate power outlet.
Hold the attachment rmly in one 6.
hand and the drill in the other hand.
Squeeze the trigger of the drill and 7.
allow the Saw Attachment to build up
to full speed before starting the cut.
Lean the blade slowly into the work8.
piece. Do not push hard on the tool,
WARNING

Page 7SKU 96635 For technical questions, please call 1-800-444-3353.
allow the blade to work at its own
pace.
Cut as close to the Guide (1) as9.
possible.
Maintain rm contact with the material 10.
until the cut is complete.
To prevent accidents, turn off the11.
tool and disconnect its power supply
after use. Clean, then store the tool
indoors out of children’s reach.
MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual
must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Turn the Power Switch of the
drill to its “OFF” position and
unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
TO PREVENT SERIOUS
INJURY FROM TOOL
FAILURE:
Do not use damaged
equipment. If abnormal noise
or vibration occurs, have the
problem corrected before
further use.
Cleaning, Maintenance, and
Lubrication
BEFORE EACH USE,1. inspect the
general condition of the tool. Check
for loose screws, misalignment or
binding of moving parts, cracked or
broken parts and any other condition
that may affect its safe operation.
AFTER USE,2. clean external surfaces
of the tool with clean cloth.
PLEASE READ THE FOLLOWING
CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR
HAS PROVIDED THE PARTS LISTANDASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE
TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION
OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS QUALIFIED TO MAKE ANY
REPAIRS TO THE PRODUCT, OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF
THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES
THATALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND
LIABILITYARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR
HER INSTALLATION OF REPLACEMENT PARTS
THERETO.
WARNING

Page 8SKU 96635 For technical questions, please call 1-800-444-3353.
PARTS LIST
Part Description Qty
1 Guide 1
2 Blade Holder 1
3 Hex Screw 1
4 Spring Plate 1
5 Hex Screw 1
6 Reciprocating Bar 1
7 In line Bearing 1
8 Sheath 1
9 Bearing 1
PARTS LIST
Part Description Qty
10 Ring 2
11 Center Column 1
12 Ball Bearing 2
13 Drive Shaft 1
14 Left Cover 1
15 Right Cover 1
16 Screws 4
17 Hex Wrench 1
18 Saw Blade 3
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.