Chroma 69200-1 User manual

Charge/Discharge Controller
69200-1
User’s Manual
Version 1.3
April 2017

ii
Legal Notices
The information in this document is subject to change without notice.
Chroma ATE INC. makes no warranty of any kind with regard to this manual, including, but
not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Chroma ATE INC. shall not be held liable for errors contained herein or direct, indirect, special,
incidental or consequential damages in connection with the furnishing, performance, or use of
this material.
CHROMA ATE INC.
66 Huaya 1st Road, Guishan, Taoyuan 33383, Taiwan
Copyright Notices. Copyright 2011 Chroma ATE INC., all rights reserved. Reproduction,
adaptation, or translation of this document without prior written permission is prohibited,
except as allowed under the copyright laws.

iii
Warranty
All of Chroma’s instruments are warranted against defects in material and workmanship for a
period of one year from date of shipment. Chroma agrees to repair or replace any assembly
or component found to be defective, under normal use during this period. Chroma’s obligation
under this warranty is limited solely to repairing any such instrument, which in Chroma’s sole
opinion proves to be defective within the scope of the warranty when returned to the factory or
to an authorized service center. Purchaser is responsible for the shipping and cost of the
service item to Chroma factory or service center. Shipment should not be made without prior
authorization by Chroma.
This warranty does not apply to any products repaired or altered by persons not authorized by
Chroma, or not in accordance with instructions furnished by Chroma. If the instrument is
defective as a result of misuse, improper repair, or abnormal conditions or operations, repairs
will be billed at cost.
Chroma assumes no responsibility for its product being used in a hazardous or dangerous
manner either alone or in conjunction with other equipment. High voltage used in some
instruments may be dangerous if misused. Special disclaimers apply to these instruments.
Chroma assumes no liability for secondary charges or consequential damages and in any
event, Chroma’s liability for breach of warranty under any contract or otherwise, shall not
exceed the purchase price of the specific instrument shipped and against which a claim is
made.
Any recommendations made by Chroma regarding the use of its products are based upon
tests believed to be reliable; Chroma makes no warranty of the results to be obtained. This
warranty is in lieu of all other warranties, expressed or implied, and no representative or
person is authorized to represent or assume for Chroma any liability in connection with the
sale of our products other than set forth herein.
CHROMA ATE INC.
66 Huaya 1st Road, Guishan,
Taoyuan 33383, Taiwan
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
http://www.chromaate.com

iv
Material Contents Declaration
The recycling label shown on the product indicates the Hazardous Substances contained in
the product as the table listed below.
: See <Table 1>.
: See <Table 2>.
<Table 1>
Part Name
Hazardous Substances
Lead
Mercury
Cadmium
Hexavalent
Chromium
Polybrominated
Biphenyls/
Polybromodiphenyl
Ethers
Selected Phthalates
Group
Pb
Hg
Cd
Cr6+
PBB/PBDE
DEHP/BBP/DBP/DIBP
PCBA O O O O O O
CHASSIS O O O O O O
ACCESSORY O O O O O O
PACKAGE O O O O O O
“O” indicates that the level of the specified chemical substance is less than the threshold level
specified in the standards of SJ/T
-11363-2006 and EU Directive 2011/65/EU.
“
” indicates that the level of the specified chemical substance exceeds the threshold level
specified in the standards of SJ/T
-11363-2006 and EU Directive 2011/65/EU.
Remarks:
The CE marking on product is a declaration of product compliance with EU
Directive 2011/65/EU.
Disposal
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection
facilities. Contact your local government for information regarding the collection systems
available. If electrical appliances are disposed of in landfills or dumps, hazardous substances
can leak into the groundwater and get into the food chain, damaging your health and
well-being. When replacing old appliances with new one, the retailer is legally obligated to
take back your old appliances for disposal at least for free of charge.

v
<Table 2>
Part Name
Hazardous Substances
Lead
Mercury
Cadmium
Hexavalent
Chromium
Polybrominated
Biphenyls/
Polybromodiphenyl
Ethers
Selected Phthalates
Group
Pb
Hg
Cd
Cr6+
PBB/PBDE
DEHP/BBP/DBP/DIBP
PCBA O O O O O
CHASSIS O O O O O
ACCESSORY O O O O O
PACKAGE O O O O O O
“O” indicates that the level of the specified chemical substance is less than the threshold level
specified in the standards of SJ/T
-11363-2006 and EU Directive 2011/65/EU..
“
” indicates that the level of the specified chemical substance exceeds the threshold level
specified i
n the standards of SJ/T-11363-2006 and EU Directive 2011/65/EU..
1.
Chroma is not fully transitioned to lead-free solder assembly at this moment; however,
most of the components used are RoHS compliant.
2.
The environment-friendly usage period of the product is assumed under the operating
environment specified in each product’s specification.
Disposal
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection
facilities. Contact your local government for information regarding the collection systems
available. If electrical appliances are disposed of in landfills or dumps, hazardous substances
can leak into the groundwater and get into the food chain, damaging your health and
well-being. When replacing old appliances with new one, the retailer is legally obligated to
take back your old appliances for disposal at least for free of charge.

vi

vii
Safety Summary
The following general safety precautions must be observed during all phases of operation,
service, and repair of this instrument. Failure to comply with these precautions or specific
WARNINGS given elsewhere in this manual will violate safety standards of design,
manufacture, and intended use of the instrument. Chroma assumes no liability for the
customer’s failure to comply with these requirements.
BEFORE APPLYING POWER
Verify that the power is set to match the rated input of this power supply.
PROTECTIVE GROUNDING
Make sure to connect the protective grounding to prevent an electric
shock before turning on the power.
NECESSITY OF PROTECTIVE GROUNDING
Never cut off the internal or external protective grounding wire, or
disconnect the wiring of protective grounding terminal. Doing so will
cause a potential shock hazard that may bring injury to a person.
FUSES
Only fuses with the required rated current, voltage, and specified type
(normal blow, time delay, etc.) should be used. Do not use repaired
fuses or short-circuited fuse holders. To do so could cause a shock or
fire hazard.
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE
Do not operate the instrument in the presence of flammable gases or
fumes. The instrument should be used in an environment of good
ventilation.
DO NOT REMOVE THE COVER OF THE INSTRUMENT
Operating personnel must not remove the cover of the instrument.
Component replacement and internal adjustment can be done only by
qualified service personnel.

viii
Safety Symbols
DANGER – High voltage.
Explanation: To avoid injury, death of personnel, or damage to the
instrument, the operator must refer to the explanation in the instruction
manual.
High temperature: This symbol indicates the temperature is
hazardous to human beings. Do not touch it to avoid any personal
injury.
Protective grounding terminal: This symbol indicates that the
terminal must be connected to ground before operation of the
equipment to protect against electrical shock in case of a fault.
Functional grounding: To identify an earth (ground) terminal in
cases where the protective ground is not explicitly stated.
This symbol
indicates the power connector does not provide grounding.
Frame or chassis: To identify a frame or chassis terminal.
Alternating Current (AC)
Direct Current (DC) / Alternating Current (AC)
Direct Current (DC)
Push-on/Push-off power switch
The WARNING sign highlights an essential operating or maintenance
procedure, practice, condition, statement, etc., which if not strictly
observed, could result in injury to, or death of, personnel or long term
health hazards.
The CAUTION sign highlights an essential operating or maintenance
procedure, practice, condition, statement, etc., which if not strictly
observed, could result in damage to, or destruction of, equipment.
The Notice sign highlights an essential operating or maintenance
procedure, condition, or statement.
WARNING
CAUTION

ix
Revision History
The following lists the additions, deletions and modifications in this manual at each revision.
Date
Version
Revised Sections
Dec. 2011
1.0
Complete this manual.
Jan. 2013
1.1
Delete “Protection” section in the chapter of “Overview”
May 2016
1.2
Add “Setting SCPI Communication Method” section in the chapter of
“Local Operation.”
Apr. 2017
1.3
Update “Material Contents Declaration” and CE “Declaration of
Conformity.”

Charge/Discharge Controller 69200-1 User’s Manual
xi
Table of Contents
1. Overview ........................................................................................................ 1-1
1.1 Introduction ..................................................................................................... 1-1
1.2 System Function ............................................................................................. 1-1
1.2.1 Operation Mode....................................................................................... 1-1
1.2.2 Output ..................................................................................................... 1-1
1.2.3 Input ........................................................................................................ 1-1
1.2.4 Measuring & Editing ................................................................................ 1-2
1.3 Specification.................................................................................................... 1-2
1.4 Function Keys ................................................................................................. 1-2
1.4.1 Front Panel.............................................................................................. 1-2
1.4.2 Rear Panel .............................................................................................. 1-4
2. Installation ..................................................................................................... 2-1
2.1 Initial Inspection .............................................................................................. 2-1
2.2 Preparation before Use ................................................................................... 2-1
2.3 Requirements for Input Power......................................................................... 2-2
2.3.1 Ratings .................................................................................................... 2-2
2.3.2 Input Connection ..................................................................................... 2-2
2.4 Output Connection .......................................................................................... 2-2
2.5 Assembling the Racket Kit & Handle............................................................... 2-3
2.6 Power on Procedure ....................................................................................... 2-3
2.7 Maintenance & Cleaning ................................................................................. 2-3
2.8 Common Environment Condition..................................................................... 2-4
3. Local Operation............................................................................................. 3-1
3.1 Introduction ..................................................................................................... 3-1
3.2 Operating Interface ......................................................................................... 3-1
3.3 Operating Interface & Settings ........................................................................ 3-5
3.3.1 Power On ................................................................................................ 3-5
3.3.2 Operating Main Screen............................................................................ 3-6
3.3.3 Operating for Discharge .......................................................................... 3-7
3.3.4 Operating of CHANNEL Key.................................................................... 3-8
3.3.5 Operating of SHIFT & LOCK Keys........................................................... 3-8
3.3.6 Operating of SCAN Key........................................................................... 3-9
3.3.7 Operating of SETUP Key....................................................................... 3-10
3.3.8 Setting SCPI Communication Method ................................................... 3-11
4. Remote Operation ......................................................................................... 4-1
4.1 Overview ......................................................................................................... 4-1
4.2 Ethernet Remote Control................................................................................. 4-1
4.2.1 Selecting LAN Type................................................................................. 4-1
4.2.2 Setting Network Parameter (IP, Subnet Mask, Gateway) ........................ 4-2
4.2.3 Ensure Network Connected Successfully ................................................ 4-5
5. Simple Calibration......................................................................................... 5-1
5.1 Voltage Calibration.......................................................................................... 5-1
5.2 Current Calibration .......................................................................................... 5-1
6. Theory............................................................................................................ 6-1
6.1 Overview ......................................................................................................... 6-1
6.2 Complete System Overview ............................................................................ 6-1
7. Troubleshooting............................................................................................ 7-1

Overview
1-1
1. Overview
1.1 Introduction
Model 69200-1 Charge/Discharge Controller
1. It has no power stage which is mainly for the user to set the charge/discharge mode and
program to control other DC/DC power stage (Regenerative Charge/Discharge Tester). A
Controller is able to control 60 channels.
2. It is able to receive the charge/discharge test sequences from PC.
3. It also can save the test results of Regenerative Charge/Discharge Tester and return to
PC.
4. It has 691XX Auto Mode control procedure.
The naming convention of Charge/Discharge Controller is 69200-x, where
00 indicates no power output which is the controller.
x is the number assigned for different purpose starting from 1.
1.2 System Function
1.2.1 Operation Mode
•The local operation of 692xx – yy – zz is via Chroma 69200-x controller (option) and
using keyboard and rotary knob to operate locally.
•The remote operation of 692xx – yy – zz is via Chroma 69200-x controller (option) with
Ethernet card (optional) and using IPC to do remote control by software.
•Chroma 69200-x controller can display the current operating status and protection data,
etc. from the front panel.
1.2.2 Output
It is the controller and has no output function.
1.2.3 Input
The input connector is located on the rear panel and the input voltage range is
90VAC-250VAC.

Charge/Discharge Controller 69200-1 User’s Manual
1-2
1.2.4 Measuring & Editing
•The system has to use Chroma 69200-x controller (option) or to work with software to do
output current, voltage and power measurements.
•The system has to use Chroma 69200-x controller (option) or to work with software to
edit output Program and Waveform, etc.
1.3 Specification
Chroma 69200-x is the controller without power stage. It is mainly for the user to set the
charge/discharge mode and program to control other DC/DC power stage (Regenerative
Charge/Discharge Tester). A Controller is able to control 60 channels and receive the
charge/discharge test sequences from PC, also to save the test results of Regenerative
Charge/Discharge Tester and return to PC.
1.4 Function Keys
1.4.1 Front Panel
Figure 1-1 Front Panel

Overview
1-3
Table 1-1 Front Panel Description
Item
Symbol
Description
1
Main Power Switch:
It turns on or off the power.
2
Display
It is VFD display configuration to show output settings and
measured results.
3
Rotary Knob:
The user can turn the “ ” rotary know to input the
programmed data or selections.
4
Function Keys:
The user is able to set the operating mode to CC/CV/CP,
charge/discharge and etc. using these function keys.
5
Numeric & Decimal Keys
The user is able to use “Numeric” keys and “decimal key” to
input the data.

Charge/Discharge Controller 69200-1 User’s Manual
1-4
1.4.2 Rear Panel
Figure 1-2 Rear Panel
Table 1-2 Rear Panel Description
Item
Symbol
Description
1
Label:
The label contains model no. and serial no.
2
ETHERNET Connector:
The remote controller uses ETHERNET bus via this
connector to connect PC for remote operation.
3
Interface(69100):
The A69110 uses 15pin D-SUB
cable to connect it in order to
communicate with CSU.
4
Interface(69200):
The 69206-60-8 uses15pin D-SUB cable to connect it in
order to communicate with CSU.
5
Grounding:
This terminal allows the user to ground the device.

Overview
1-5
Item
Symbol
Description
6
AC Power Socket:
The AC power cord inputs AC power source by connecting
this socket to input stage.