Circo 8200 Series Manual
Hardware Installation Guide for Cisco 8200 Series Routers
First Published: 2020-08-15
Last Modified: 2022-09-22
Americas Headquarters
Cisco Systems, Inc.
170 West Tasman Drive
San Jose, CA 95134-1706
USA
http://www.cisco.com
Tel: 408 526-4000
800 553-NETS (6387)
Fax: 408 527-0883
©2020 Cisco Systems, Inc. All rights reserved.
CONTENTS
Cisco 8200 Series Routers Overview 1
CHAPTER 1
Cisco 8200 Series Routers 1
Prepare for Installation 3
CHAPTER 2
Safety Guidelines 3
Compliance and Safety Information 4
Laser Safety 6
Energy Hazard 6
Preventing Electrostatic Discharge Damage 6
Cautions and Regulatory Compliance Statements for NEBS 7
Installation Guidelines 8
Procure Tools and Equipment 8
Router Accessory Kit 9
Router Air Filter Kit 9
Prepare Your Location 10
Prepare Yourself 11
Prepare Rack for Chassis Installation 12
Clearance Requirements 14
Installing the Chassis 15
CHAPTER 3
Rack Mount the Chassis 15
Rack-Mount the Chassis in a 4-Post Rack 16
Rack-Mount the Chassis in a 2-Post Rack 23
Installing a Cable Management Bracket 30
Install the Air Filter 31
Install the Air Filter on the Port Side Inlet 32
Hardware Installation Guide for Cisco 8200 Series Routers
iii
Install the Air Filter on the Port Side Exhaust 33
Install the Air Filter on the Port Side Inlet for Cisco 8202-32FH-M Chassis 33
Ground the Chassis 34
Power Supply Unit Input and Output Ranges 38
Connect AC Power to the Chassis 41
AC-Input Power Cord Options 42
Connect DC Power to the Chassis 52
Connect Router to the Network 55
CHAPTER 4
Port Connection Guidelines 55
Interfaces and Port Description 56
Connecting a Console to the Router 63
Create the Initial Router Configuration 64
Connect the Management Interface 66
Installing Dust Caps 66
Install and Remove Transceiver Modules 67
Install and Remove QSFP Transceiver Modules 67
Required Tools and Equipment 68
Installing the Transceiver Module 68
Attach the Optical Network Cable 70
Removing the Transceiver Module 72
Connect Interface Ports 73
Connect a Fiber-Optic Port to the Network 73
Disconnect Optical Ports from the Network 74
Maintain Transceivers and Optical Cables 74
Verify Chassis Installation 74
Replace Chassis Components 77
CHAPTER 5
Replace the Latched Fan Modules 77
Replace Fan Modules for Cisco 8202 Router 81
Replace Fan Modules for Cisco 8202-32FH-M Router 82
Replace Power Supply 84
Replace Power Supply 86
Remove SSD Card 88
Hardware Installation Guide for Cisco 8200 Series Routers
iv
Contents
Hardware Installation Guide for Cisco 8200 Series Routers
vi
Contents
CHAPTER 1
Cisco 8200 Series Routers Overview
•Cisco 8200 Series Routers, on page 1
Cisco 8200 Series Routers
Table 1: Feature History Table
DescriptionReleaseHardware Name
These are fixed-port, high-density,
1RU form-factor routers that
support 24 QSFP28 100 GbE ports
and 8 QSFP-DD 400 GbE ports.
It provides 5.6Tbps of network
bandwidth.
Release 7.7.1Cisco 8201-24H8FH Router
These are fixed-port, high-density,
2RU form-factor routers with
MACsec that support 32-ports of
400 GbE. These routers consume
low power for efficient cooling and
can scale to the increasing
bandwidth and scale requirements.
The 8202-32FH-MO variant
supports Cisco-qualified
open-source network operating
systems, such as SONiC (Software
for Open Networking in the Cloud).
Release 7.5.2Cisco 8202-32FH-M and Cisco
8202-32FH-MO Routers
Hardware Installation Guide for Cisco 8200 Series Routers
1
DescriptionReleaseHardware Name
With this release, Cisco introduces
another chassis in the 8200 Series
Routers.
It provides 12.8Tbps of network
bandwidth.
The Cisco 8201-32FH Router is a
fixed port, high density, one rack
unit form-factor router. Supported
ports include 32 x 400G QSFP-DD.
Release 7.3.15Cisco 8201-32FH Router
The Cisco 8200 Series Routers utilizes Cisco’s new Router-on-Chip (RoC) model to deliver full routing
functionality with a single ASIC per router. The RoC architecture is distinguished from System-on-Chip (SoC)
switches by supporting large forwarding tables, deep buffers, more flexible packet operations, and enhanced
programmability.
The Cisco 8200 series routers presently comprises:
• Cisco 8201 Router – It provides 10.8 Tbps of network bandwidth with dramatically lower power
consumption than contemporary 10 Tbps systems. The Cisco 8201 Router is a fixed port, high density,
one rack unit form-factor router. Supported ports include 24x 400G QSFP-DD and 12x 100G QSFP28.
For more details on ports and supported breakout options, see "Interfaces and Port Description, on page
56".
• Cisco 8202 Router – It provides 10.8 Tbps of network bandwidth with dramatically lower power
consumption than contemporary 10 Tbps systems. The Cisco 8202 Router is a fixed port, high density,
two rack unit form-factor router. Supported ports include 12x400 GbE QSFP-DD and 60x100 GbE
QSFP28. For more details on ports and supported breakout options, see "Interfaces and Port Description,
on page 56".
• Cisco 8201-32FH Router - It provides 12.8Tbps of network bandwidth. The Cisco 8201-32FH Router
is a fixed port, high density, one rack unit form-factor router. Supported ports include 32 x 400G
QSFP-DD. The Cisco 8201-32FH Router comes in the HBM/2.5D without MACsec variant(s).
• 8202-32FH-M - It provides 12.8Tbps of network bandwidth. The Cisco 8202-32FH-M Router is a fixed
port, high density, two rack unit form-factor router. Supported ports include 32 x 400G QSFP-DD. The
Cisco 8202-32FH-M Router comes with HBM/2.5D and MACsec, and supports ZR/ZRP optical modules
on all the ports.
• 8202-32FH-MO - It provides 12.8Tbps of network bandwidth. The Cisco 8202-32FH-MO Router is a
fixed port, high density, two rack unit form-factor router. Supported ports include 32 x 400G QSFP-DD.
The Cisco 8202-32FH-MO Router comes with HBM/2.5D and MACsec, and supports ZR/ZRP optical
modules on all the ports. This variant supports the Cisco-qualified open-source network operating system,
such as SONiC (Software for Open Networking in the Cloud). The functionality and installation of this
router is similar to that of Cisco 8202-32FH-M.
• Cisco 8201-24H8FH Router - It provides 5.6Tbps of network bandwidth. The Cisco 8201-24H8FH
Router is a fixed port, high density, one rack unit form-factor router. This router supports 24 QSFP28
100 GbE ports and 8 QSFP-DD 400 GbE ports. The Cisco 8201-24H8FH Router comes in the HBM/2.5D
without MACsec variant(s).
For more details on the Cisco 8200 series routers, see Cisco 8000 Series Routers Data Sheet.
Hardware Installation Guide for Cisco 8200 Series Routers
2
Cisco 8200 Series Routers Overview
Cisco 8200 Series Routers
CHAPTER 2
Prepare for Installation
The images in this chapter are only for representational purposes, unless specified otherwise. The chassis'
actual appearance and size may vary.
Note
Statement 1071—Warning Definition
IMPORTANT SAFETY INSTRUCTIONS
This warning symbol means danger. You are in a situation that could cause bodily injury. Before you
work on any equipment, be aware of the hazards involved with electrical circuitry, and be familiar with
standard practices for preventing accidents. Use the statement number provided at the end of each
warning to locate its translation in the translated safety warnings that accompanied this device.
SAVE THESE INSTRUCTIONS
Warning
•Safety Guidelines, on page 3
•Compliance and Safety Information, on page 4
•Laser Safety, on page 6
•Energy Hazard, on page 6
•Preventing Electrostatic Discharge Damage, on page 6
•Cautions and Regulatory Compliance Statements for NEBS, on page 7
•Installation Guidelines, on page 8
•Procure Tools and Equipment, on page 8
•Prepare Your Location , on page 10
•Prepare Yourself , on page 11
•Prepare Rack for Chassis Installation, on page 12
•Clearance Requirements, on page 14
Safety Guidelines
Before you perform any procedure in this document, review the safety guidelines in this section to avoid
injuring yourself or damaging the equipment. The following guidelines are for your safety and to protect the
equipment. Because the guidelines do not include all hazards, be constantly alert.
Hardware Installation Guide for Cisco 8200 Series Routers
3
• Keep the work area clear, smoke and dust-free during and after installation. Do not allow dirt or debris
to enter into any laser-based components.
• Do not wear loose clothing, jewelry, or other items that could get caught in the router or other associated
components.
• Cisco equipment operates safely when used in accordance with its specifications and product-usage
instructions.
• If potentially hazardous conditions exist, do not work alone.
• Take care when connecting multiple units to the supply circuit so that wiring is not overloaded.
• This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the
absence of a suitably installed ground conductor. Contact the appropriate electrical inspection authority
or an electrician if you are uncertain about whether suitable grounding is available.
• When installing or replacing the unit, the ground connection must always be made first and disconnected
last.
• To prevent personal injury or damage to the chassis, never attempt to lift or tilt the chassis using the
handles on modules (such as power supplies, fans, or cards); these types of handles are not designed to
support the weight of the unit.
• Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when
servicing.
Compliance and Safety Information
The Cisco 8000 Series Routers are designed to meet the regulatory compliance and safety approval requirements.
For detailed safety information, see Regulatory Compliance and Safety Information—Cisco 8000 Series
Routers.
Statement 1089—Instructed and Skilled Person Definitions
An instructed person is someone who has been instructed and trained by a skilled person and takes the
necessary precautions when working with equipment.
A skilled person or qualified personnel is someone who has training or experience in the equipment
technology and understands potential hazards when working with equipment.
Warning
Statement 1004—Installation Instructions
Read the installation instructions before using, installing, or connecting the system to the power source.
Warning
Statement 1040—Product Disposal
Ultimate disposal of this product should be handled according to all national laws and regulations.
Warning
Hardware Installation Guide for Cisco 8200 Series Routers
4
Prepare for Installation
Compliance and Safety Information
Statement 1074—Comply with Local and National Electrical Codes
To reduce risk of electric shock or fire, installation of the equipment must comply with local and national
electrical codes.
Warning
Statement 371—Power Cable and AC Adapter
When installing the product, use the provided or designated connection cables, power cables, AC adapters,
and batteries. Using any other cables or adapters could cause a malfunction or a fire. Electrical Appliance
and Material Safety Law prohibits the use of UL-certified cables (that have the "UL" or "CSA" shown
on the cord), not regulated with the subject law by showing "PSE" on the cord, for any other electrical
devices than products designated by Cisco.
Warning
Statement 1030—Equipment Installation
Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Warning
Statement 1090—Installation by Skilled Person
Only a skilled person should be allowed to install, replace, or service this equipment. See statement
1089 for the definition of a skilled person.
Warning
Statement 1091—Installation by an Instructed Person
Only an instructed person or skilled person should be allowed to install, replace, or service this equipment.
See statement 1089 for the definition of an instructed or skilled person.
Warning
Statement 1029—Blank Faceplates and Cover Panels
Blank faceplates and cover panels serve three important functions: they reduce the risk of electric shock
and fire, they contain electromagnetic interference (EMI) that might disrupt other equipment, and they
direct the flow of cooling air through the chassis. Do not operate the system unless all cards, faceplates,
front covers, and rear covers are in place.
Warning
Hardware Installation Guide for Cisco 8200 Series Routers
5
Prepare for Installation
Compliance and Safety Information
Laser Safety
Statement 1051—Laser Radiation
Invisible laser radiation may be emitted from disconnected fibers or connectors. Do not stare into beams
or view directly with optical instruments.
Warning
Statement 1055—Class 1/1M Laser
Invisible laser radiation is present. Do not expose to users of telescopic optics. This applies to Class
1/1M laser products.
Warning
Statement 1255—Laser Compliance Statement
Pluggable optical modules comply with IEC 60825-1 Ed. 3 and 21 CFR 1040.10 and 1040.11 with or
without exception for conformance with IEC 60825-1 Ed. 3 as described in Laser Notice No. 56, dated
May 8, 2019.
Warning
Energy Hazard
The routers can be configured for a DC power source. Do not touch terminals while they are live. Observe
the following warning to prevent injury.
Statement 1086—Power Terminals
Hazardous voltage or energy may be present on power terminals. Always replace cover when terminals
are not in service. Be sure uninsulated conductors are not accessible when cover is in place.
Warning
Preventing Electrostatic Discharge Damage
Many router components can be damaged by static electricity. Not exercising the proper electrostatic discharge
(ESD) precautions can result in intermittent or complete component failures. To minimize the potential for
ESD damage, always use an ESD-preventive antistatic wrist strap (or ankle strap) and ensure that it makes
adequate skin contact.
Hardware Installation Guide for Cisco 8200 Series Routers
6
Prepare for Installation
Laser Safety
Check the resistance value of the ESD-preventive strap periodically. The measurement should be 1–10
megohms.
Note
Before you perform any of the procedures in this guide, attach an ESD-preventive strap to your wrist and
connect the leash to the chassis.
Cautions and Regulatory Compliance Statements for NEBS
The NEBS-GR-1089-CORE regulatory compliance statements and requirements are discussed in this section.
The intrabuilding port(s) of the equipment or subassembly, which is the management Ethernet port,
must use shielded intrabuilding cabling/wiring that is grounded at both ends. Statement 7003
Warning
The intrabuilding port(s) of the equipment or subassembly, which is the management Ethernet port,
must not be metallically connected to interfaces that connect to the OSP or its wiring. These interfaces
are designed for use as intrabuilding interfaces only (Type 2 or Type 4 ports as described in
GR-1089-CORE) and require isolation from the exposed OSP cabling. The addition of Primary Protectors
is not sufficient protection in order to connect these interfaces metallically to OSP wiring. Statement
7005
Warning
This equipment shall be connected to AC mains provided with a surge protective device (SPD) at the
service equipment complying with NFPA 70, the National Electrical Code (NEC). Statement 7012
Warning
This equipment is suitable for installations utilizing the Common Bonding Network (CBN). Statement
7013
Warning
The battery return conductor of this equipment shall be treated as (DC-I). Statement 7016
Warning
This equipment is suitable for installation in Network Telecommunications Facilities. Statement 8015
Warning
This equipment is suitable for installation in locations where the NEC applies. Statement 8016
Warning
Hardware Installation Guide for Cisco 8200 Series Routers
7
Prepare for Installation
Cautions and Regulatory Compliance Statements for NEBS
Installation Guidelines
Before installing the chassis, ensure that the following guidelines are met:
• Site is properly prepared so that there is sufficient room for installation and maintenance.
• Operating environment is within the ranges that are listed in Environment and Physical specifications.
For more details on environmental requirements, see Cisco 8000 Series Routers Data Sheet.
• Chassis is mounted at the bottom of the rack if it is the only unit in the rack.
• When mounting the chassis in a partially filled rack, load the rack from the bottom to the top with the
heaviest component at the bottom of the rack.
• If the rack is provided with stabilizing devices, install the stabilizers before mounting or servicing the
chassis in the rack.
• Airflow around the chassis and through the vents is unrestricted.
• Cabling is away from sources of electrical noise, such as radios, power lines, and fluorescent lighting
fixtures. Make sure that the cabling is safely away from other devices that might damage the cables.
• Each port must match the wave-length specifications on each end of the cable, and the cable must not
exceed the stipulated cable length.
Cisco 8000 Series Routers function in operating temperatures of up to 40°C at sea level. For every 300
meters (1000 ft), the maximum temperature is reduced by 1°C. For more details on environmental
requirements, see Cisco 8000 Series Routers Data Sheet.
Note
For fixed-port routers that support port side exhaust fans and power supplies, the maximum temperature
is reduced by 5°C (for example, 35°C at sea level or 30°C at 1500 meters).
Note
Procure Tools and Equipment
Obtain these necessary tools and equipment for installing the chassis:
• Number 1 and number 2 Phillips screwdrivers with torque capability to rack-mount the chassis.
• 3/16-inch flat-blade screwdriver.
• Tape measure and level.
• ESD wrist strap or other grounding device.
• Antistatic mat or antistatic foam.
• Two-hole ground lug (1).
Hardware Installation Guide for Cisco 8200 Series Routers
8
Prepare for Installation
Installation Guidelines
• Grounding cable sized according to local and national installation requirements; the required length
depends on the proximity of the switch to proper grounding facilities. Cisco provides a 6 AWG lug.
• Crimping tool for lug.
• Wire-stripping tool.
• M4 screws to fix brackets (16).
• M4 screws to fix a ground lug (2).
Router Accessory Kit
The following table contains the router accessory kit PIDs. The router accessory kit contains the rack mount
kit and the ground lug kit. The rack mount kit present in the accessory kit contains the screws and brackets
required for installation.
Table 2: Router Accessory Kit
Rack Depth RangeAccessory KitRouter
For rack depths between 25.82 in.
(655.82 mm) and 32 in. (812.8
mm).
8200-1RU-KITCisco 8201 Router
For rack depths between 25.30 in.
(642.62 mm) and 34.30 in. (871.22
mm).
8200-2RU-KITCisco 8202 Router
For rack depths between 23 in.
(584.2 mm) and 32.29 in. (820.16
mm)
8K-1RU-KIT-SCisco 8201-32FH and Cisco
8201-24H8FH Routers
For rack depths between 32.40 in.
(822.96 mm) and 42 in. (1066.8
mm)
8K-1RU-KIT-L
For rack depths between 23 in.
(584.2 mm) and 30 in. (762 mm)
8K-2RU-KIT-SCisco 8202-32FH-M Router
For rack depths between 30 in. (762
mm) and 40 in. (1016 mm)
8K-2RU-KIT-L
Router Air Filter Kit
Air filters are for single time use only.
Note
The following table contains the air filter PIDs and the items description for the Cisco 8202 series chassis:
Hardware Installation Guide for Cisco 8200 Series Routers
9
Prepare for Installation
Router Accessory Kit
Table 3: Router Air Filter Kits
DescriptionAir Filter Accessory KitRouter
Port side air filter assembly for
Port-Side-Intake configuration.
8202-FILTER-PICisco 8202 Router
Fan side air filter assembly for
Port-Side-Exhaust configuration.
FILTER-2RU-PECisco 8202 Router
Port side air filter assembly for
Port-Side-Intake configuration.
8K-2RU-FILTERCisco 8202-32FH-M Router
Only port-side intake air filter is available for the Cisco 8202-32FH-M chassis.
Note
Prepare Your Location
This section illustrates how the building that houses the chassis must be properly grounded to the earth ground.
Unless specified otherwise, the image is only for representational purposes. The rack's actual appearance
and size may vary.
Note
This image is only for representational purposes. Your grounding requirement depends on your building.
Note
Hardware Installation Guide for Cisco 8200 Series Routers
10
Prepare for Installation
Prepare Your Location
Figure 1: Building with Rack Room Connected to Earth Ground
Prepare Yourself
This section illustrates how to prepare yourself before removing the chassis from the sealed antistatic bag.
The figures show how to cuff the ESD strap around the wrist and the ground cord that connects the cuff to
the ground. ESD wrist straps are the primary means of controlling static charge on personnel.
Hardware Installation Guide for Cisco 8200 Series Routers
11
Prepare for Installation
Prepare Yourself
Figure 2: Wearing the ESD Strap
Prepare Rack for Chassis Installation
Install the Cisco 8200 Series Routers on a standard 19 inch, Electronic Industries Alliance (EIA) rack with
mounting rails that conform to English universal hole spacing according to Section 1 of the
ANSI/EIA-310-D-1992 standard.
Hardware Installation Guide for Cisco 8200 Series Routers
12
Prepare for Installation
Prepare Rack for Chassis Installation
The Cisco 8201, Cisco 8202, Cisco 8201-32FH, Cisco 8201-24H8FH, and Cisco 8202-32FH-M router
rack mount kit contains the rack mounting brackets for 19-inch rack. To install the chassis in a 23-inch
rack or an ETSI rack, you need adapter plates to accommodate the 19-inch rack mount brackets.
Note
The spacing between the posts of the rack must be (EIA-310-D-1992 19-inch rack compatible) wide enough
to accommodate the width of the chassis.
Figure 3: Rack Specification EIA (19 and 23 inches)
Table 4: Rack Specification EIA (19 and 23 inches)
Mounting Flange
Dimension (Z)
Rack Mounting Hole
Center-Center (Y)
Rack Front Opening
(X)
Rack TypePost Type
482.6mm (19”)465mm (18.312”)450.8mm (17.75”)19 inches (48.3
centimeters)
4 Post
2 Post
584.2mm (23”)566.7mm (22.312”)552.45mm (21.75”)23 inches (58.4
centimeters)
4 Post
2 Post
Before you move the chassis or mount the chassis into the rack, we recommend that you do the following:
Step 1 Place the rack at the location where you plan to install the chassis.
Step 2 (Optional) Secure the rack to the floor.
To bolt the rack to the floor, a floor bolt kit (also called an anchor embedment kit) is required. For information on bolting
the rack to the floor, consult a company that specializes in floor mounting kits (such as Hilti; see Hilti.com for details).
Make sure that floor mounting bolts are accessible, especially if annual retorquing of bolts is required.
Ensure that the rack in which the chassis is being installed is grounded to earth ground.
Note
Hardware Installation Guide for Cisco 8200 Series Routers
13
Prepare for Installation
Prepare Rack for Chassis Installation
Clearance Requirements
The chassis requires front-to-back airflow. Leave at least 6.0 in. (15.24 cm) front and rear clearance for air
intake or exhaust. We recommend that you have at least 6.0 in. (15.24 cm) of space in front of the chassis to
provide room to maneuver the cables to make the required connections. Leave an extra 6.0 in. (15.24 cm) rear
clearance for removal and installation of power supplies and fan modules.
Figure 4: Clearances Required Around the Chassis
6.0 in. (15.24 cm) rear
clearance for air
intake/exhaust.
4Chassis1
Additional 6.0 in. (15.24
cm) rear clearance for
removal and installation
of power supplies and fan
modules.
56.0 in. (15.24 cm) front
clearance for air
intake/exhaust.
2
(8201-32FH and
8021-24H8FH routers)
23.6 in. (59.94 cm)
Chassis depth.
(Other routers) 20.01 in.
(50.82 cm) Chassis depth.
3
Hardware Installation Guide for Cisco 8200 Series Routers
14
Prepare for Installation
Clearance Requirements
This manual suits for next models
4
Table of contents
