Cisco Cisco ONS 15600 SDH User manual

CHAPTER
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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
1
Install the Bay and Backplane Connections
This chapter provides procedures for installing the Cisco ONS 15600 SDH. To view a summary of the
tools and equipment required for installation, see the “Required Tools and Equipment” section on
page 1-2.
Before You Begin
This section lists the chapter procedures (NTPs). Turn to a procedure for applicable tasks (DLPs).
Perform these procedures in the order they appear.
1. NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly, page 1-4—Complete this
procedure before continuing with the “NTP-F109 Install the Bay Assembly” procedure on page 1-5.
2. NTP-F109 Install the Bay Assembly, page 1-5—Complete this procedure to install the bay
assembly.
3. NTP-F110 Install Additional Shelf Assemblies in the Bay (Two People), page 1-6—Complete this
procedure to install up to two additional shelf assemblies in a bay.
4. NTP-F111 Open and Remove the Front Door, page 1-7—Complete this procedure to access the
equipment before continuing with other procedures in this chapter.
5. NTP-F112 Install Cable Routing Modules and Kick Plates, page 1-9—Complete as needed to
remove the existing cable routers and install the cable routing modules (CRMs).
6. NTP-F113 Install the Bay Power and Ground, page 1-10—Complete this procedure before
continuing with the “NTP-F114 Remove the Rear Cover” procedure on page 1-11.
7. NTP-F114 Remove the Rear Cover, page 1-11—Complete this procedure before continuing with the
“NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections” procedure on
page 1-12.
8. NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections, page 1-12—Complete
as needed to set up connections on the backplane.
9. NTP-F116 Replace the Rear Cover, page 1-13—Complete as needed to install the rear cover.
10. NTP-F117 Perform the Bay Installation Acceptance Test, page 1-13—Complete this procedure to
determine if you have correctly completed all other procedures in the chapter.
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Statement 1030

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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
Chapter 1 Install the Bay and Backplane Connections
Required Tools and Equipment
Warning This unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security.
Statement 1017
Warning This unit must be installed in a rack that is secured to the building structure. Statement 205
Required Tools and Equipment
You will need the following tools and equipment to install and test the ONS 15600 SDH.
Included Materials
The ONS 15600 SDH bay ship kit is shipped with the ONS 15600 SDH. The under-floor power kit is an
optional item and is used in environments where power is supplied through the floor, rather than
overhead. You can also order installation dollies to help you with unloading the bay from the shipping
pallet; for information on obtaining the dollies, contact your Cisco sales engineer.
The number in parentheses gives the part number or the quantity of the item included in the package.
•Bay ship kit (53-2141-XX)
– Bay label
– Floor template
– ESD ground strap
– Rectangular seismic washers (4)
– Cisco Optical Transport Products Safety and Compliance Information
•Under-floor power kit (800-23062-XX) (optional)
– Screws and washers, #8 x 0.75 inch (19.05 mm) (12)
– Screws and washers, #8 x 0.375 inch (9.525 mm) (8)
– Power conduits (2)
– Cable strain-relief brackets (2)
•Wide CRM kit (53-2181-XX) (optional)
– Latch catches (2 left and 2 right)
– Velcro tie-wrap (26)
– Wide CRMs (2; left and right)
– 6-32 panhead screws (8; for latch catches)
– 8-32 panhead screws (10; for wide CRMs)
•Narrow CRM kit (53-2193-01) (optional)
– Fiber radiuses (2; left and right)
– Narrow CRMs (2; left and right)
– 6-32 panhead screws (4; for fiber radiuses)

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November 2009
Chapter 1 Install the Bay and Backplane Connections
User-Supplied Materials
– 8-32 panhead screws (6; for narrow CRMs)
•900-mm kick plate kit (53-2178-01) (optional)
– Front kick plate
– Rear kick plate
– Side kick plates (2)
– 8-32 flathead screws (18)
•600-mm kick plate kit (53-2177-XX) (optional)
– Front kick plate
– Rear kick plate
– 8-32 flathead screws (10)
User-Supplied Materials
The following materials and tools are required but are not supplied with the ONS 15600 SDH:
•Power cable, rated for at least 125-A capacity
•Ground cable, rated for at least 125-A capacity
•Marking pen
•Concrete drill
•Listed pressure terminal connectors such as two-hole ring; connectors must be suitable for the
chosen cable
•Two-hole power lugs, 0.625-inch (15.875 mm) hole spacing, 0.25-inch (6.35 mm) (2 for grounding,
4 for each shelf), for underfloor-routed power cables (Panduit LCCF2-14AZFW-E)
•#22 or #24 AWG CAT-5e alarm wires
•Straight-through (CAT-5) LAN cables, shielded (if using an external LAN connection)
•Male 15-pin D-sub shielded cable (if using the audible [external] alarms option)
•EIA/TIA-232C shielded cable (9 pin D-sub to 9 pin D-sub) (2)
•75-ohm coaxial cable (BNC connectors on both ends) (optional)
•Ladder (optional)
Tools Needed
•Wire-wrap tool (suitable for #22 to #28 AWG alarm wires)
•Wire cutters
•Wire strippers
•Crimp tool
•Scissors
•#2 Phillips screwdriver, 6 inches (152.4 mm) long
•3/4-inch (19.05 mm) socket wrench
•Ratchet

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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly
•6-inch (154.2 mm) (or greater) ratchet extension (optional)
•3/4-inch (19.05 mm) socket
•1 1/8-inch (28.575 mm) socket
•15/16-inch (23.8125 mm) socket
•7/16-inch (11.1125 mm) nut driver or socket
•9/64-inch (3.5719 mm) Allen wrench
Test Equipment
•Voltmeter
•Visible laser source
•Optical power meter
NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly
Step 1 Complete the “DLP-F161 Unpack and Verify the Bay Assembly” task on page 16-1.
Step 2 Complete the “DLP-F162 Inspect the Bay Assembly” task on page 16-3.
Step 3 Continue with the “NTP-F109 Install the Bay Assembly” procedure on page 1-5.
Stop. You have completed this procedure.
Purpose This procedure explains how to unpack the ONS 15600 SDH and verify the
contents.
Tools/Equipment Scissors
Phillips screwdriver
3/4-inch (19.05 mm) socket wrench
Prerequisite Procedures None
Required/As Needed Required
Onsite/Remote Onsite
Security Level None

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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F109 Install the Bay Assembly
NTP-F109 Install the Bay Assembly
Warning This unit must be installed in a rack that is secured to the building structure. Statement 205
Warning To prevent airflow restriction, allow at least 24 inches (60 cm) of clearance around the ventilation
openings. Statement 1076
Warning To prevent the system from overheating, do not operate it in an area that exceeds the maximum
recommended ambient temperature of:
122°F (50°C). Statement 1047
Step 1 Complete the “DLP-F248 Drill Holes to Anchor and Provide Access to the Bay Assembly” task on
page 17-40.
Step 2 Complete the “DLP-F163 Install the Dollies onto the Bay Assembly” task on page 16-3.
Step 3 Complete the “DLP-F164 Install the Bay Assembly” task on page 16-6.
Step 4 Continue with the “NTP-F111 Open and Remove the Front Door” procedure on page 1-7.
Stop. You have completed this procedure.
Purpose This procedure explains how to install the bay assembly at the site.
Tools/Equipment Ratchet
6-inch (154.2 mm) or greater ratchet extension (optional)
1 1/8-inch (28.575 mm) socket
15/16-inch (23.8125 mm) socket
Rectangular seismic washers (4) (53-2141-XX)
5/8-inch (15.88-mm) floor anchor bolts (4)
Prerequisite Procedures NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly, page
1-4
Required/As Needed Required
Onsite/Remote Onsite
Security Level None

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November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F110 Install Additional Shelf Assemblies in the Bay (Two People)
NTP-F110 Install Additional Shelf Assemblies in the Bay (Two
People)
Warning This unit must be installed in a rack that is secured to the building structure. Statement 205
Warning To prevent airflow restriction, allow at least 24 inches (60 cm) of clearance around the ventilation
openings. Statement 1076
Warning To prevent the system from overheating, do not operate it in an area that exceeds the maximum
recommended ambient temperature of:
122°F (50°C). Statement 1047
Step 1 Remove the plastic front and rear covers.
Step 2 Slide the shelf assembly into position. (Need more detail as to how this works.)
Step 3 At the rear of the shelf assembly, locate the clear plastic covers over the bus bars. There are four plastic
covers on each side of the shelf.
Step 4 Remove the nuts, and use a Phillips screwdriver to remove the screws that attach the clear plastic covers
to the bus bars.
Step 5 Attach the shelf assembly to the bus bars.
Step 6 Connect the shelf assembly power cable to the PDU.
Step 7 Connect the green ground wires, which were preinstalled, to the node.
Step 8 Continue with the “NTP-F111 Open and Remove the Front Door” procedure on page 1-7.
Stop. You have completed this procedure.
Purpose This procedure explains how to install a second or third shelf
assembly in a previously-installed bay assembly. Due to the weight
of the shelf assembly, this procedure requires two people to install
a shelf assembly.
Tools/Equipment Ratchet
6-inch (or greater) ratchet extension (optional)
1 1/8-inch (28.575 mm) socket
15/16-inch (23.8125 mm) socket
Rectangular seismic washers (4) (53-2141-XX)
5/8-inch floor anchor bolts (4)
Prerequisite Procedures NTP-F109 Install the Bay Assembly, page 1-5
Required/As Needed Required
Onsite/Remote Onsite
Security Level None

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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F111 Open and Remove the Front Door
NTP-F111 Open and Remove the Front Door
Note The ONS 15600 SDH has an ESD plug input and is shipped with an ESD wrist strap. One ESD plug input
is located on the outside edge of the shelf on the left-hand side, and the other is located at the bottom
rear of the shelf. It is labeled “ESD.” Always wear an ESD wrist strap and connect the strap to the ESD
plug when working on the ONS 15600 SDH.
Step 1 Locate the latches on the bottom left and right sides of the door (Figure 1-1).
Purpose This procedure explains how to open and remove the front door to access
the ONS 15600 SDH shelf, including the card cage area and fan trays.
Tools/Equipment None
Prerequisite Procedures NTP-F109 Install the Bay Assembly, page 1-5
Required/As Needed Required
Onsite/Remote Onsite
Security Level None

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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F111 Open and Remove the Front Door
Figure 1-1 ONS 15600 SDH Front Door
Step 2 Pull each latch outward to release them.
Step 3 Swing the door up to open it.
Step 4 Lift the door off its hinge pins and remove it. Set the door aside so you can reinstall it after you complete
Chapter 2, “Install Cards and Fiber-Optic Cable.”
Step 5 If you want to install CRMs, continue with the “NTP-F112 Install Cable Routing Modules and Kick
Plates” procedure on page 1-9. If CRMs are already installed, continue with the “NTP-F113 Install the
Bay Power and Ground” procedure on page 1-10.
78395
ESD jack
Door pivot point
Door latches

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Cisco ONS 15600 SDH Procedure Guide, R8.0
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Chapter 1 Install the Bay and Backplane Connections
NTP- F112 Install Cable Routing Modules and Kick Plates
Stop. You have completed this procedure.
NTP-F112 Install Cable Routing Modules and Kick Plates
Note To accommodate the CRMs, the bay must have 150 millimeters (6 inches) of open space on either side
(900-mm [35.4-inch] footprint).
Note Two people are required to perform this procedure.
Step 1 If you want to install narrow CRMs, complete the “DLP-F276 Install the Narrow CRMs” task on
page 17-65.
Step 2 If you need to remove narrow CRMs (vertical fiber routers) so you can install wide CRMs, complete the
“DLP-F257 Remove the Narrow CRMs” task on page 17-49.
Step 3 If you want to install wide CRMS and have 600-mm (23.6-in.) kick plates installed, complete the
“DLP-F258 Replace the Existing 600-mm Kick Plates with 900-mm Kick Plates” task on page 17-51.
Step 4 If you want to install the wide CRMs, complete the “DLP-F277 Install the Wide CRMs” task on
page 17-65.
Purpose This procedure explains how to install narrow CRMs or, if necessary,
remove any previously installed narrow CRMs and install the wide CRMs.
Tools/Equipment Screwdriver
Retaining screws
900-mm kick plates (53-2178-01)
Wide cable routing module (CRM) kit (53-2181-XX) (optional):
•Latch catches (2 left and 2 right)
•Velcro tie-wrap (26)
•Wide CRMs (2 left and 2 right)
•6-32 panhead screws (8; for latch catches)
•8-32 panhead screws (10; for wide CRMs)
Narrow CRM kit (53-2193-01) (optional):
•Fiber radiuses (2; left and right)
•Narrow CRMs (2; left and right)
•6-32 panhead screws (4; for fiber radiuses)
•8-32 panhead screws (6; for narrow CRMs)
Prerequisite Procedures None
Required/As Needed As needed
Onsite/Remote Onsite
Security Level None

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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F113 Install the Bay Power and Ground
Step 5 Continue with the “NTP-F113 Install the Bay Power and Ground” procedure on page 1-10.
Stop. You have completed this procedure.
NTP-F113 Install the Bay Power and Ground
Warning This product requires short-circuit (overcurrent) protection, to be provided as part of the building
installation. Install only in accordance with national and local wiring regulations. Statement 1045
Warning Before connecting or disconnecting ground or power wires to the chassis, ensure that power is
removed from the DC circuit. To ensure that all power is OFF, locate the circuit breaker on the panel
board that services the DC circuit, switch the circuit breaker to the OFF position, and tape the switch
handle of the circuit breaker in the OFF position. Statement 140
Purpose This procedure explains how to install power feeds, and ground the
ONS 15600 SDH.
Tools/Equipment 7/16-inch (11.1125 mm) nut driver or socket
9/64-inch (3.5719 mm) Allen wrench
Power cable, rated for at least 125-A capacity
Ground cable, rated for at least 125-A capacity
Listed pressure terminal connectors such as ring and fork types; connectors
must be suitable for the chosen cable
Wire cutters
Wire strippers
Crimp tool
Screwdriver
Nuts (4)
Two-hole power lugs, 0.625-inch hole spacing; 0.25-inch bolt holes
(Panduit LCCF2-14AZFW-E) (for underfloor-routed power cables) (16)
Under-floor power kit (800-23062-XX) (optional):
•Screws (#8 x 0.75 inch) and washers (12)
•Screws (#8 x 0.375 inch) and washers (8)
•Power conduits (2)
•Cable strain-relief brackets (2)
Prerequisite Procedures NTP-F109 Install the Bay Assembly, page 1-5
NTP-F111 Open and Remove the Front Door, page 1-7
Required/As Needed Required
Onsite/Remote Onsite
Security Level None

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Cisco ONS 15600 SDH Procedure Guide, R8.0
November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F114 Remove the Rear Cover
Warning This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the
absence of a suitably installed ground conductor. Contact the appropriate electrical inspection
authority or an electrician if you are uncertain that suitable grounding is available. Statement 1024
Warning A readily accessible two-poled disconnect device must be incorporated in the fixed wiring.
Statement 1022
Warning Use copper conductors only. Statement 1025
Caution Always use the supplied ESD wristband when working with a powered ONS 15600 SDH. Plug the
wristband cable into either the ESD jack located on the lower-left outside edge of the bay assembly, or
the other ESD jack located at the bottom rear of the shelf.
Step 1 Complete the “DLP-F165 Connect the Office Ground to the ONS 15600 SDH” task on page 16-7.
Step 2 Complete the “DLP-F279 Connect the PDU Ground Cables to the PDU” task on page 17-69.
Step 3 If isolated logic ground is required at this site, complete the “DLP-F280 Install Isolated Logic Ground”
task on page 17-70.
Step 4 Complete the “DLP-F167 Connect Office Power to the ONS 15600 SDH Bay” task on page 16-10.
Step 5 If the site is in a raised-floor environment with underfloor power, complete the optional “DLP-F168
Route and Terminate Raised-Floor Power Cables” task on page 16-12.
Step 6 Complete the “DLP-F169 Verify Office Power” task on page 16-14.
Step 7 Complete the “DLP-F299 Verify Fan Operation” task on page 17-86.
Step 8 Continue with the “NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections”
procedure on page 1-12.
Stop. You have completed this procedure.
NTP-F114 Remove the Rear Cover
Step 1 Partially unscrew the retaining screws that hold the plastic cover in place.
Purpose This procedure removes the rear cover to provide access to the customer
access panel (CAP or CAP2).
Tools/Equipment None
Prerequisite Procedures NTP-F109 Install the Bay Assembly, page 1-5
Required/As Needed Required
Onsite/Remote Onsite
Security Level None

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November 2009
Chapter 1 Install the Bay and Backplane Connections
NTP- F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections
Step 2 Grasp the cover on each side and slide it to the left so it is free of the key holes.
Step 3 Pull the cover away from the bay.
Step 4 Continue with the “NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections”
procedure on page 1-12.
Stop. You have completed this procedure.
NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin
Connections
Caution This equipment is suitable for intrabuilding wiring only.
Step 1 Complete the “DLP-F391 Install Alarm Wires on the CAP/CAP2” task on page 18-105 as necessary.
Alarm wires are necessary to create external alarms and controls.
Step 2 Complete the “DLP-F170 Install T1 (100 Ohm) Timing Connections on the CAP/CAP2” task on
page 16-15 if you are using a 100-ohm T1 building integrated timing supply (BITS) timing source.
Step 3 Complete the “DLP-F171 Install LAN Cables on the CAP/CAP2” task on page 16-16 as needed. LAN
cables (or the LAN port on the Timing and Shelf Controller [TSC] card) are necessary to create an
external LAN connection.
Step 4 Complete the “DLP-F172 Install the TL1 Craft Interface Cable” task on page 16-16 as needed. Craft
cables (or the RJ-45 port on the TSC) are required to access TL1.
Caution Always use the supplied ESD wristband when working with a powered ONS 15600 SDH. Plug the
wristband cable into either the ESD jack located on the lower-left outside edge of the bay assembly, or
the other ESD jack located at the bottom rear of the shelf.
Step 5 Complete the “NTP-F116 Replace the Rear Cover” procedure on page 1-13.
Step 6 Continue with the “NTP-F117 Perform the Bay Installation Acceptance Test” procedure on page 1-13.
Stop. You have completed this procedure.
Purpose This procedure explains how to install alarm, timing, LAN, and craft wires.
Tools/Equipment Wire-wrap tool (suitable for #22 to #28 AWG alarm wires)
#22 or #24 AWG alarm wires
Prerequisite Procedures NTP-F113 Install the Bay Power and Ground, page 1-10
Required/As Needed As needed
Onsite/Remote Onsite
Security Level None

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Chapter 1 Install the Bay and Backplane Connections
NTP- F116 Replace the Rear Cover
NTP-F116 Replace the Rear Cover
Step 1 Grasp the clear plastic cover on each side.
Step 2 Align the cover with the holes provided for the screws.
Step 3 Screw the retaining screws that hold the clear plastic cover in place.
Stop. You have completed this procedure.
NTP-F117 Perform the Bay Installation Acceptance Test
Step 1 In Table 1-1, verify that each procedure was completed.
Purpose This procedure replaces the rear cover.
Tools/Equipment Screwdriver
Retaining screws
Prerequisite Procedures None
Required/As Needed As needed
Onsite/Remote Onsite
Security Level None
Purpose This procedure performs a bay installation acceptance test.
Tools/Equipment Voltmeter
Prerequisite Procedures NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly, page
1-4
NTP-F109 Install the Bay Assembly, page 1-5
NTP-F111 Open and Remove the Front Door, page 1-7
NTP-F113 Install the Bay Power and Ground, page 1-10
NTP-F114 Remove the Rear Cover, page 1-11
NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin
Connections, page 1-12
Required/As Needed Required
Onsite/Remote Onsite
Security Level None
Table 1-1 ONS 15600 SDH Bay Installation Task Summary
Description Completed
NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly, page 1-4
NTP-F109 Install the Bay Assembly, page 1-5
NTP-F111 Open and Remove the Front Door, page 1-7

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Chapter 1 Install the Bay and Backplane Connections
NTP- F117 Perform the Bay Installation Acceptance Test
Step 2 Complete the “DLP-F173 Inspect the Bay Installation and Connections” task on page 16-17.
Stop. You have completed this procedure.
NTP-F112 Install Cable Routing Modules and Kick Plates, page 1-9
NTP-F113 Install the Bay Power and Ground, page 1-10
NTP-F114 Remove the Rear Cover, page 1-11
NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections, page 1-12
NTP-F116 Replace the Rear Cover, page 1-13
Table 1-1 ONS 15600 SDH Bay Installation Task Summary (continued)
Description Completed