Cissell PUFFIRONEMAN358 User manual

OWNER’S MANUAL
MAN 358 9/99 WB 1M (ECN 5771)
Puff Iron
Model ‘E’
THISMANUALMUSTBEGIVENTOTHEEQUIPMENTOWNER.
CISSELLMANUFACTURINGCOMPANY
HEADQUARTERS PHONE:[phone]
831SOUTHFIRSTST. SALESFAX:[phone]
P.O.BOX32270 SERVICE/PARTSFAX: [phone]
LOUISVILLE,KY 40232-2270

WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from
defects in material or workmanship for a period of one (1) year from the date of sale thereof to an original purchaser for
use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than one (1)
year due to normal wear and tear, including, but not limited to, cloth goods, valve discs, hoses, and iron cords, and with
respect to all new repair or replacement parts for Cissell equipment for which the one (1) year warranty period has expired,
or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period is limited to
ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment
of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part
replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured
by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or
caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective
equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within the applicable warranty period and found
by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to
persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or
paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace
defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The
warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under
loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated
or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes
beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance,
or; which have had the identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization
from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELLMAKESNOOTHEREXPRESSORIMPLIEDWARRANTY,STATUTORYOROTHERWISE,CONCERNING
THEEQUIPMENTORPARTSINCLUDING,WITHOUTLIMITATION,AWARRANTYOFFITNESSFORAPARTICULAR
PURPOSE,ORAWARRANTYOFMERCHANTABILITY.THEWARRANTIESGIVENABOVEAREEXPRESSLYIN
LIEUOFALLOTHERWARRANTIES,EXPRESSORIMPLIED.CISSELLNEITHERASSUMES,NORAUTHORIZES
ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE
MANUFACTURE,USEORSALEOFITSEQUIPMENTORPARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If the Distributor
cannot be reached, contact Cissell.
Page 1

PUFF IRON MODEL “E”
TABLEOFCONTENTS
GENERALINFORMATION&INSTALLATION
Warranty ............................................................................................................................................1
OperatingInstructions, SafetyWarnings ............................................................................................3
Specifications, Dimensions ...............................................................................................................4
Installation Drawings .................................................................................................................... 5-6
SteamConnection Instructions...........................................................................................................7
PARTSSHEETS
Panel Assembly for Fabric Pressing Heads ......................................................................................8
Panel Assembly for Fabric Pressing Heads ......................................................................................9
Backs, Corners, Extensions, Braces ................................................................................................10
Tee Pipes and Vacuum Manifolds.................................................................................................... 11
Valves and Linkage Parts.................................................................................................................12
Central Air Vacuum and Upstem Valve............................................................................................13
SteamVacuum Valves......................................................................................................................14
Heads ...................................................................................................................................... 15-16
Head and Valve Assemblies............................................................................................................17
Fabric Pressing Heads ....................................................................................................................18
SERVICEAND ADJUSTMENTS
SpringPre-LoadAdjustment ...........................................................................................................19
Replacing Valve Packing Rings, Spring Replacement .....................................................................20
Reseat Leaky Valve, Replace Valve Seat, Leaky Pack Nut..............................................................21
Page 2

OPERATING INSTRUCTIONS
CAUTION: Compliance with ANSI Z8.1-1990 (Standard for Commercial Laundry and Drycleaning
Operations) requires that each Puff Iron head be covered with at least one thickness of double-face
flannel and suitable cloth cover. Refer to Page 23 for Cissell part numbers for required covers.
1. Open, first the return line, then the globe valve in steam line and allow Puff Iron to
warm up. Do not operate machine until it is hot.
2. Place area of garment to be finished over the head and press foot pedal for
steaming.
3. If unit is equipped with vacuum, after steaming, press foot pedal to activate the
vacuum.
Page 3

Page 4

Page 5

Page 6

INSTRUCTIONS FOR STEAM CONNECTIONS FOR PUFF IRONS
IMPORTANT: INSTALL STEAM PIPING IN ACCORDANCE WITH
ALL LOCAL REGULATIONS AND REQUIREMENTS.
1. Set and anchor machine in position. Machine should be level to assure proper
steam circulation.
2. To prevent condensate draining from headers to machine, piping should have a
minimum riser 12” above each respective header as illustrated. Do not make steam connection
to header with a horizontal or downwardly facing tee or elbow.
3. Whenever possible, horizontal runs of steam must drain, by gravity, to respective
steam header. Water pocket or an improperly drained steam header will provide wet
steam cauing unecessary wetting-out of head covers.
4. In both the steam supply and steam return line, it is recommended that each have a 1/
2” union and 1/2” globe valve. This will enable you to disconnect the steam
connections and block steam flow to and from machine while servicing machine.
5. Before installing trap and check valve in steam return line, open globe valve in
steam supply line to allow steam to flow through machine to flush out any dirt and scale from
machine. This will assure proper operation of trap when connected.
6. After flushing system, install bucket trap (with built-in stainer) and check valve as il-
lustrated. For sucessful operation of machine, install trap as close to floor and as near to
machine as possible. Inspect trap carefully for inlet and outlet marking and install according
tomanufacturerinstructions.
If steam is gravity-returned to boiler, omit trap but install check valve in return line
nearmachine.
7. Install union and globe valve to return line and make final pipe connection to
return header.
CAUTION: Before operating Puff Iron, open globe valves in steam lines
and allow Puff Iron to warm up. Under no circumstances
should machine be operated until hot.
RECOMMENDATIONS
1. Use a separate trap for each unit. Always keep the trap clean and in good working
condition.
2. When machine is on the end of a line of equipment, extend headers at least 4 ft. be-
yond machine. Install globe valve, union, check valve trap and optional by-pass at theend
of a line. If gravity return to boiler, omit trap.
3. Insulate steam supply and return line for safety of operator and safety while
servicingmachine.
4. Keep machine in good working condition. Repair or replace any worn or defective
parts.
Page 7

* Consists of Front Panel, Cissell Nameplate, screws, and washers.
Note: For servicing, new design allows easy access from front of machine by removing front panel screws. Nuts
are welded to table leg.
Ref. Part
No. No. Description
10 RC344 1/4 - 20 Ph. Hd. Screw (Pkg. of 6)
11 TU4934 1/4 - 20 Hex Nut (Pkg. of 6)
12 TU2846 1/4 Lockwasher (Pkg. of 6)
13 TU2847 1/4 Cut Washer (Pkg. of 6)
14 P274 1/4 - 20 x 3/4 Tr. Hd. Screw
(Pkg. of 6)
Ref. Part
No. No. Description
1 P154 Single Table Top
3 P153 33” Table Top
4 P165 38” Table Top
5 P454 Table Leg, R or L
*6 P511 Front Panel Asm. 15 1/2”
*8 P512 Front Panel Asm. 33”
*9 P513 Front Panel Asm. 38”
PANEL ASSEMBLY FOR FABRIC PRESSING HEADS
Page 8

PANEL ASSEMBLY FOR NON-FABRIC PRESSING HEADS
Ref. Part
No. No. Description
1A P637 1-Head Top w/Extension
Left& Back
1B P631 1-Head Top w/Back
1C P634 1-Head Top w/Extension
Right & Back
3A P638 2-Head Top w/Extension
Left& Back
3B P632 2-Head Top w/Back
3C P635 2-Head Top w/Extension
Right & Back
4A P639 3-Head Top w/Extension
Left& Back
4B P633 3-Head Top w/Back
4C P636 3-Head Top w/Extension
Right & Back
Ref. Part
No. No. Description
5 P454 Table Leg, R or L
*6 P511 Front Panel Asm. 15 1/2”
*8 P512 Front Panel Asm. 33”
*9 P513 Front Panel Asm. 38”
10 P509 1/4- 20Ph. Hd.Screw (Pkg. of 6)
11 TU4934 1/4- 20 HexNut (Pkg.of 6)
12 TU2846 1/4Lockwasher (Pkg.of 6)
13 TU2847 1/4 Cut Washer (Pkg. of 6)
14 P274 1/4- 20 x3/4 Tr. Hd.Screw
(Pkg. of 6)
* Consists of Front Panel, Cissell Nameplate, screws, and washers.
Note: For servicing, new design allows easy access from front of machine by removing front panel screws. Nuts are
welded to table leg.
Page 9

Ref. Part
No. No. Description
1 P155 BackSingle Table
3 P158 BackSingle Table
w/Extension
4 P159 Back 33” Double Table
6 P167 Back38” Triple
7 P161 Back (Used on 33” Table
w/Extension)
8 P166 Back (Used on 38” Triple
w/Extension
9 P189 17” Angular Corner Back
Ref. Part
No. No. Description
10 P157 15” Angular Corner and Back
11 P156 12” x 12” Sq. Extension
12 P192 7” x 10 1/2” Spacer
13 P484 Long Brace for 33” Table
w/Extension (L or R)
14 P483 Short Brace for 15 1/2” & 38”
Tables w/Extension (L or R)
P507 12” Square Extension w/Brace
for 33” Table (Not Illustrated)
P505 12” Square Extension w/Brace
for 15 1/2” & 38” Table (Not
Illustrated)
15 P219 1/4” - 20 x 1/2” Truss
Head Screw (Pkg. of 6)
16 TU2846 1/4” Lock Washer (Pkg. of 6)
17 TU4934 1/4 - 20 Hex Nut (Pkg. of 6)
18 P270 Center Brace (Triple Table)
19 TU7733 Self Drill Screw (Pkg. of 6)
20 P508 Center Brace Support
BACKS, CORNERS, EXTENSIONS & BRACES
Page 10

Ref. Part
No. No. Description
1 P557 Tee Pipe for 33” Double Table
P551 Tee Pipe for 38” Triple Table
2 P549 Tee Pipe for Single Table
3 P550 Straight Pipe for 38” Triple Table
4 P251 Vacuum Manifold for 38” Triple Table 40 5/8” Lg.
5 P257 Vacuum Manifold for 33” Double Table 31 5/8” Lg.
6 P259 Vacuum Manifold for 15 1/2” Single Table 18” Lg.
7 P271 3/4” I.D. Plastic Cap
8 P253 1 1/2” I.D. Plastic Cap
9 P256 1 1/4” Pipe Clamp
10 P276 1 3/4” O.D. x 1 1/2” I.D. “O” Ring
11 P277 1 1/4” Union with “O” Ring
12 M263 #8 - 3/8” S.M.S. (Pkg. of 6)
13 P252 Hose Adapter
TEE PIPE & VACUUM
MANIFOLD PARTS
Page 11

WITHOUTVACUUM
Ref. Part
No. No. Description
1 P261 3/4”x 13” Black Pipe
2 P262 Jacket(Regular)
3 P298 Jacket(Vacuum)
4 M280 1/4” - 20x 1” CarriageBolt
(Pkg.of 6)
5 P273 5/16”- 18 x3/4” Carriage(Pkg. of 6)
6 TU2846 1/4” Lock Washer (Pkg. of 6)
7 TU4934 1/4” - 20 Hx. Hd.Nut (Pkg. of 6)
8 C249 5/16”- 18 HexNut (Pkg.of 6)
9 TU2814 5/16” Lock Washer (Pkg. of 6)
10 P98 Collar
11 P126 1/4”- 20 Allen Set Screw (Pkg. of6)
12 P132 Support Bar for 15 1/2” Table
P177 Support Bar for 33” Table
P133 Support Bar for 38” Table
WITHVACUUM
Ref. Part
No. No. Description
13 P228 Pedal
14 P260 3/8”x 7 1/2”Black Pipe
15 P299 Flange Adapter (Vacuum)
16 P542 2/3- 3/4” Union - NPT
17 P267 Flange(Vacuum)
18 P266 Flange(Regular)
19 (See separate page)
20 (See separate page)
21 P255 Pedal Rod & Yoke Ass’y.
22 P36 PedalBearing Wrench (1/8”)
Page 12

CENTRALAIRVACUUMVALVE
&UPSTREAM VALVE SINGLE OR
DOUBLE PARTS
Ref. Part
No. No. Description
1 P301 Rubber Tubing w/Spring
2 P226 Valve Seat
3 P246 ValveSealw/Stem
4 P244 Spring(Pkg 6)
5 P223 Valve Body
6 P252 Hose Adapter
7 P232 Rubber Tubing
8 OP547 3/4”- 16 x 1/4” LockNut
9 V15 SmallLock Nut (Pkg.of 6)
10 P237 Pivot
11 P371 Support Bracket
12 P254 Pedal Rod
13 SF49 Yoke Assembly
**Included in the P255 assembly and is used on all valves
Ref. Part
No. No. Description
14 K361 Single Valve Body NPT w/Union
K362 Double Valve Body NPT w/Union
15 P236 Copper Gasket (Pkg. of 6)
16 P536 Packing Body Asm.
17 P372 Support Bracket
20 P695 “O” Ring
21 V05 Large Pack Nut
22 P33H Spring Retainer
23 P126 1/4” - 20 x 1” Aln St Scr. (Pkg. of 6)
24 V345 Spring (Pkg. of 6)
25 P375 Spring Holder
26 P238 Valve Stem
28 K605 Valve Repair Kit
*Included in the K605 Repair Kit
P368 Central Air Vacuum Valve - Consists of Ref. No. 1-10.
P543 Single Upstream Valve Asm. (No Vacuum) - Consists of 8-10 & 14-27.
P548 Double Upstream Valve Asm. (No Vacuum) - Consists of 8-10 & 14-27.
P544 Double Upstream Valve Asm. (With Vacuum) - Consists of 1-11, 14-16, & 18-27.
P546 Single Upstream Valve Asm. (With Vacuum) - Consists of 1-11, 14-16, & 18-27.
**
**
*
*
Page 13

STEAMVACUUMVALVE- P140
Ref. Part
No. No. Description
1 P86 Bonnet
2 P103 Large Copper Gasket (Pkg. of 6)
3 V330 Spring (Pkg.of 6)
4 P88 Disc.Holder
5 P99 Disc
6 P104 Flat Washer (Pkg. of 6)
7 V15 LockNut (Pkg. of 6)
8 P89 ShortStem
9 P542 2/3 of 3/4” Union NPT
10 P102 3/4”Black PipeCap (2 Req’d)
11 P87 ValveBody
12 P93 Orifice
13 P269 Hose Adapter
14 P115 (3/4”x3/4” x 3/8”)Black Tee
15 SF15 Fork
16 V13N Large Split Pack Ring (Set of3)
17 P144 LongStem
18 OP547 LargeLock Nut
19 V12 Gland
20 V05 LargePack Nut
21 VSB128 RollPin(Pkg. of 6)
22 FB15 Lever
NOTILLUSTRATED
23 SF49 Yoke Assembly
24 PV138 Pedal Rod19 3/8”
25 PV134 Pedal Rod & Yoke Assembly
Page 14

(see next page for Head & Valve Assemblies)
WHENORDERINGSPECIFY POLISHED OR SANDED HEAD FINISH
Ref. No. Part No. Description
Regular Vacuum NomexCover
(Sanded) (Sanded) & Flannel Pad
1 PS209 PVS209 P146N No. 4C (22”) Sleever Head
2 PS208 PVS208 P78N No. 4X (22”) Sleever Head
3 PS207 PVS207 P77N No. 4 (14”) Sleever Head
4 PS203 PVS203 P74N No. 1L Ladies Shoulder
Head
5 PS206 PVS206 P75N No. 2 Mushroom Head
6 PS204 PVS204 P112N No. 1E Men’s Shoulder Head
7 PS205 PVS205 P83N No. 1M Men’s Shoulder
Head
8 P202 P76N No. 3 Egg Head
9 P28 Seat (Typical for All Heads
Except Egg)
PA28 Seat (For Egg Head Only)
10 P44 Copper Gasket
11 P145 8-Inch Nylon Hand Pad
(Optional)
12 P37 Head Seat Wrench 5/16”
(Specify if polished heads are desired)
Page 15

SingleValve Body Double ValveBody
Description less vacuum with vacuum less vacuum with vacuum
1L Ladies Shoulder P592 PV592 P600 PV600
1E Men Shoulder P593 PV593 P601 PV601
1M Men Shoulder P594 PV594 P602 PV602
2Mushroom P595 PV595 P603 PV603
3Egg P591 P599
4 Sleever P596 PV596 P604 PV604
4X Sleever P597 PV597 P605 PV605
4C Sleever P598 PV598 P606 PV606
HEADSWITH UPSTEAM VALVE ASSEMBLIES
These assemblies include the head with valve and all other
parts shown below. Furnished w/sanded heads. Specify if
polished heads are desired!
LESSVACUUMWITHVACUUM
Page 16

FABRIC PRESSING HEAD PARTS - PIF224
Ref. Part
No. No. Description
1 PIF163 SwingingArm
2 PIF162 SupportUpright
3 PIF161 Support Base
4 X54 Handle End
5 X56 Cork Handle
6 S9 HandleBolt
7 PIF169 SupportHolder
8 PIF204 Stop
9 PIF172 Delrin Bushing (Pkg. of 2)
10 PIF164 Spacer
11 PIF167 PivotStud
12 V12 Gland
13 V345 Spring*
14 PIF202 Latch
15 PIF154 ExtensionSpring
Ref. Part
No. No. Description
16 C396 Crown Nut 1/4 - 20*
17 TU2846 Lock Washer, 1/4”*
18 P219 Tr. Hd. Scw., 1/4 - 20 x 1/2”*
19 S20 #8 - 32 Crown Nut*
20 FB187 SplitLockwasher#10*
21 TU4820 Cut Washer, #10*
22 RC355 Hex Cap Scw., 1/4 - 28 x 1 1/2”*
23 IB143 Hex Nut, 1/4 - 28*
24 TU2847 Cut Washer, 1/4”*
25 P302 Tr. Hd. Scw., 1/4 - 20 x 1”*
26 J10 Eye Bolt
27 VSB154 Wing Nut, #10 - 24
28 P163 Large Adapter, 4C or 4X
29 P164 SmallAdapter,4 Sleever
30 TU4934 Hex Nut, 1/4 - 20*
* Indicates a Package of 6
When ordering fabric pressing head, please specify type:
PIF215 No. 1E Men’s Shoulder Head or No. 1L Ladie’s Shoulder Head
PIF216 No. 2 Mushroom Head PIF217 No. 1M Men’s Shoulder Head
PIF218 No. 4 (14”) Sleever Head PIF219 No. 4X (22”) Sleever Head
PIF220 No. 4c (22”) Sleever Head
Page 17

Ref. Part
No. No. Description
1 PIF155 Fabric Head Support Arm
2 PIF148 Fabric Head Ring w/Screen
and Cloth (For No. 1E Men’s
or No. 1L Ladies Shoulder)
3 PIF157 Fabric Head Support Arm
4 PIF152 Fabric Head Ring w/Screen
and Cloth (For No. 1M Men’s
Shoulder)
5 PIF156 Fabric Head Support Arm
6 PIF149 Fabric Head Ring w/Screen
and Cloth (For No. 2
Mushroom)
7 PIF158 Fabric Head Support Arm
8 PIF150 Fabric Head Ring w/Screen
and Cloth (For #4 (14”)
Sleever)
Ref. Part
No. No. Description
9 PIF160 Fabric Head Support Arm
10 PIF153 Fabric Head Ring w/Screen and
Cloth (For No. 4C (22”)
Sleever)
11 PIF159 Fabric Head Support Arm
12 PIF151 Fabric Head Ring w/Screen and
Cloth (For No. 4X (22”)
Sleever)
13 IB143 1/4” - 28 Hex. Hd. Nut
(Pkg. of 6)
14 TU2846 1/4” Lock Washer (Pkg. of 6)
15 FB190 1/4” - 20 x 2” Hex Head Screw
(Pkg. of 6)
16 P302 1/4” - 20 x 1” Truss Hd. Mach
Screw
17 TU4934 1/4” - 20 Hex Nut (Pkg. of 6)
Page 18

SPRING PRE-LOAD
ADJUSTMENT
Page 19