Cissell Ldbb User manual

Installation

An LSG Company

831 South First Street, P.O. Box 32270

Louisville, KY 40232-2270

Phone: (502) 587-1292

Sales Fax: (502) 585-3625

Service/Parts Fax: (502) 681-1275 www.cissellmfg.com

Mighty Mite and

Super Laundry

Presses

Refer to Page 3 for Model Numbers

SCR1529C

Part No. AJ1031

February 2005

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

means without the expressed written consent of the publisher.

AJ1031 1

Table of

Contents

Model Identification ........................................................................... 3

Safety Information.............................................................................. 5

Explanation of Safety Messages........................................................... 5

Important Safety Instructions ............................................................... 5

Introduction......................................................................................... 7

Nameplate Location.............................................................................. 7

Parts Ordering Information................................................................... 7

Installation........................................................................................... 9

Front View – Typical Laundry Press.................................................... 9

Front View – Typical Laundry Collar and Cuff Press.......................... 10

Rear View – Typical Laundry Press..................................................... 11

Dimensions and Specifications............................................................. 12

Electrical Requirements........................................................................ 12

Electrical Data.................................................................................. 12

Overall Dimensions and Connecting Data ........................................... 13

Dimensions of Bucks Without Padding................................................ 15

Required Materials................................................................................ 16

Receiving Inspection ............................................................................ 16

Location Requirements......................................................................... 17

Foundation Requirements..................................................................... 17

Uncrating .............................................................................................. 17

Installing Anchor Bolts and Levelling Press ........................................ 17

Connecting Steam Supply and Returns ................................................ 17

Connecting Air Service......................................................................... 18

Connecting Electrical Service............................................................... 19

Final Preparation for Use...................................................................... 19

Final Check-Out Procedure .................................................................. 19

Mechanical and Air System Check-Outs......................................... 19

Steam Check-Out ............................................................................. 20

Electrical Check-Out........................................................................ 20

2AJ1031

Notes

AJ1031

Model Identification

Information in this manual is applicable to the

following models:

LDBB (CMMBB)

LDCC (CMMCCY)

Notes

AJ1031

Safety Information

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,”

and “CAUTION”), followed by specific instructions,

are found in this manual and on machine decals. These

precautions are intended for the personal safety of the

operator, user, servicer, and those maintaining the

machine.

Additional precautionary statements (“IMPORTANT”

and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used

to inform the reader of specific procedures where

minor machine damage will occur if the procedure

is not followed.

NOTE: The word “NOTE” is used to communicate

installation, operation, maintenance or servicing

information that is important but not hazard

related.

Important Safety Instructions

Save These Instructions

1. Read all instructions before using the press.

2. Refer to the GROUNDING INSTRUCTIONS in

the INSTALLATION manual for the proper

grounding of the press.

3. Do not allow children to play on or around the

press.

4. Do not reach into the press while the press is in

operation.

5. Do not install or store the press where it will be

exposed to water and/or weather.

6. Do not tamper with the controls.

7. Do not repair or replace any part of the press, or

attempt any servicing unless specifically

recommended in the user-maintenance

instructions or in published user-repair

instructions that the user understands and has the

skills to carry out.

8. To reduce the risk of an electric shock or fire, DO

NOT use an extension cord or an adapter to

connect the press to the electrical power source.

9. Use press only for its intended purpose, finishing

garments.

10. ALWAYS disconnect the press from electrical

supply before attempting any service. Disconnect

the power cord by grasping the plug, not the cord.

11. Install the press according to the

INSTALLATION INSTRUCTIONS. All

connections for steam, electrical power and

grounding must comply with local codes and be

made by licensed personnel when required.

Indicates an imminently hazardous

situation that, if not avoided, will cause

severe personal injury or death.

DANGER

WARNING indicates the presence of a

hazard that can cause severe personal

injury, death, or substantial property

damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a

hazard that will or can cause minor

personal injury or property damage if the

caution is ignored.

CAUTION

To reduce the risk of fire, electric shock,

serious injury or death to persons when

using your press, follow these basic

precautions:

W372

WARNING

Safety Information

AJ1031

12. Replace worn power cords and/or loose plugs.

13. Never operate the press with any guards

and/or panels removed.

14. DO NOT operate the press with missing or

broken parts.

15. DO NOT bypass any safety devices.

16. Failure to install, maintain, and/or operate this

press according to the manufacturer’s

instructions may result in conditions which can

produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT

SAFETY INSTRUCTIONS appearing in this

manual are not meant to cover all possible

conditions and situations that may occur. Common

sense, caution and care must be exercised when

installing, maintaining, or operating the press.

Any problems or conditions not understood should be

reported to the dealer, distributor, service agent or the

manufacturer.

When using your press (garment finishing appliance),

basic precautions should always be followed,

including the following:

1. Read all instructions.

2. Use appliance only for its intended use.

3. Close supervision is necessary for any appliances

being used by or near children. Do not leave

appliance unattended while connected.

4. To reduce the likelihood of circuit overload, do

not operate another high wattage appliance on the

same circuit.

Safety signs and labels are also placed on the press.

Those signs and labels are limited messages. Where

needed, further explanations are provided in the

manual. These signs are to be inspected for readability

and replaced when missing, damaged or unreadable.

Refer to Operation/Maintenance Manual for

inspections process. Refer to parts manual for ordering

information.

To avoid possible serious injury, ensure

that air and steam supply systems have

adequate RELIEF VALVE PROTECTION or

have the pressures sufficiently limited at

the sources for safe operating pressures

as specified for this equipment.

W333

DANGER

To AVOID possible serious injury, BEFORE

performing maintenance or repair tasks:

• Shut off and lock out ALL electric power

to the press.

• Shut off and lock out ALL air service to

the press.

• Shut off and lock out ALL steam service

to the press.

• Allow heated surfaces to cool.

W358

WARNING

• Failure to install, maintain, and/or operate this machine according to the manufacturer’s

instructions may result in conditions which can produce serious injury, death, and/or

property damage.

• Do not repair or replace any part of the machine or attempt any servicing unless specifically

recommended or published in the service manual and that you understand and have the

skills to carry out.

• Whenever ground wires are removed during servicing, these ground wires must be

reconnected to ensure that the machine is properly grounded and to reduce the risk of fire,

electric shock, serious injury, or death.

W335

WARNING

AJ1031

Introduction

Nameplate Location

A nameplate is located at the right side of the unit and

on the pressure arm. Always provide the machine’s

serial number and model number when ordering parts

or when seeking technical assistance.

Figure 1

Parts Ordering Information

If literature or replacement parts are required, contact

the source from which the machine was purchased or

contact Cissell at (502) 587-1292 for the name and

address of the nearest authorized parts distributor.

SCR1529C

1Nameplate

Notes

AJ1031

Installation

Front View – Typical Laundry Press

Figure 2

SCR95N

1Pressure Arm 6Front Cover

2Right Head CLOSE Pushbutton 7Head OPEN Pushbutton

3Timer (Optional on some models) 8Left Head CLOSE Pushbutton

4Air Filter/Regulator/Lubricator and Downstream

Relieving Air Shut-Off and Lockout Valve

9Buck and Padding

10 Head

5Frame

Installation

AJ1031

Front View – Typical Laundry Collar

and Cuff Press

Figure 3

SCR548N

1Pressure Arm 6Cover

2Cuff Buck 7Open Pushbutton

3Close Pushbutton 8Yo k e R e s t

4Timer Control Box 9Head

5Air Filter/Regulator/Lubricator and Downstream

Relieving Air Shut-Off and Lockout Valve

10 Collar Buck

SCR548N

Installation

AJ1031

Rear View – Typical Laundry Press

Figure 4

SCR96N

1Head Steam Outlet 5Air Inlet

2Buck Steam Outlet 6Electrical Hook-Up (With optional timer)

3Rear Cover 7Steam Inlet

4Anchor Bolt Holes 8Pressure Arm

B0158

Installation

AJ1031

Dimensions and Specifications

Electrical Requirements

(Presses With Timers Only)

NOTE: Presses without timers do not require

electric hook-up.

115 Volt, 230 Volt/60 Hertz/1 Phase, (0.50, 0.25) full

load amps

110 Volt, 220 Volt/50 Hertz/1 Phase, (0.50, 0.25) full

load amps

Electrical Data

Laundry Press Net Weights Supply Requirements

Model

Weight Air Steam (Max. Pressure

115 psig [7.9 bar])

lbs. kg

cu. ft. (cu. m)

free air/cycle

@ 80 psig

(5.5 bar)

BHP (kw)

@ 115 psig

(7.9 bar)

lbs. (kg)

conds/hr

LDCC 370 168 1 (.03) .75 (7.35) 26 (12)

LDBB 370 168 1 (.03) .75 (7.35) 26 (12)

Tabl e 1

Nominal Voltage* 115 230 110 220

Frequency/Phase 60/1 60/1 50/1 50/1

Rated Amperes** 0.50 0.25 0.50 0.25

Average Running Amperes 0.31 0.16 0.31 0.16

Quantity Electrical Connections 2 + grd 2 + grd 2 + grd 2 + grd

* The voltages listed are rated machine voltages. The currents listed are rated for system voltage ranges of 110 – 220 and 220 – 240.

** Rated Amperes are to be used to determine incoming conductor size and short-circuit protection. Rated amperes are figured in

accordance with the 1981 NATIONAL ELECTRIC CODE, Sections 430-22 and 430-24.

Tabl e 2

Installation

AJ1031

Overall Dimensions and Connecting

Data

Figure 5

SCR97N

OPEN

STEAM INLET

36-7/8 in.

(93.7 cm)

HEAD OPEN

38 in.

(96.5 cm)

1-1/2 in. TYP

(3.8 cm)

34 in.

(86.4 cm)

23 in.

(58.5 cm)

53 in.

(134.6 cm)

HEAD OPEN

HEIGHT

16 in.

(40.6 cm)

20 in.

(50.8 cm)

1 in. TYP

(2.5 cm)

2 in.

(5.1 cm)

Installation

AJ1031

Figure 6

SCR98N

B0167B

1-1/2 in.

(3.8 cm)

4, 5

3-3/4 in.

(9.5 cm)

4-3/4 in.

(12 cm)

1-1/2 in.

(3.8 cm)

5-1/2 in.

(14 cm)

1-1/8 in.

(2.9 cm)

18-1/4 in.

(46.4 cm)

1-1/2 in.

(3.8 cm)

Item Description Above Flat Floor Connection

inches cm

1 Electrical Connection (for presses with timer ONLY) 12 30.5 Refer to Ta b l e 2

2 Air Inlet 11 28 1/4 NPT-F

3 Steam Inlet 21.63 55.0 1/2 NPT-F

4 Buck Steam Outlet 21.25 54.0 1/2 NPT-F

5 Head Steam Outlet 23.25 59.0 1/2 NPT-F

Tabl e 3

Installation

AJ1031

Dimensions of Bucks Without

Padding

Figure 7

SCR558N

90°

8-1/4 in.

(21 cm) 6-1/2 in.

(16.5 cm)

20-1/2 in.

(52 cm)

13 in.

(33 cm)

30-1/2 in.

(77.4 cm)

13-3/4 in.

(34.9 cm)

10-3/4 in.

(27.3 cm)

LDCC COLLAR, CUFF & YOKE PRESS

LDBB BOSOM & BODY PRESS

Installation

AJ1031

Required Materials

NOTE: Applicable codes, ordinances, specifications

and/or other governing data related to installation

must be complied with. The materials listed in

Table 4 MAY or MAY NOT conform to these

requirements.

Receiving Inspection

Press is shipped assembled and enclosed in a wood slat

crate. Upon delivery, inspect crate and contents for

shipping damage. If crate or cover is damaged, or

signs of possible damage are evident, have carrier note

condition on shipping papers BEFORE shipping

receipt is signed, or advise carrier of condition when

discovered.

Remove protective cover and check items received

against items listed on packing list. If any item is

damaged or missing, a written claim should be filed

with carrier as soon as possible.

Quantity Description Source

1Models with timer ONLY. Lockout type fused disconnect switch suitable for

electric service connected to press (refer to wiring schematic in control box). Not

required if circuit breaker is used.

Local

As required Models with timer ONLY. Wire of suitable size, type and length to connect

electric service to press (refer to wiring schematic in control box).

Local

As required Models with timer ONLY. Flexible conduit and connections to encase wires and

make connections (refer to wiring schematic in control box).

Local

2 Steam trap and check valve, or combination steam trap/check valve sized for buck

and head steam return lines and steam consumption.

Local

3 Ball shut-off valves sized for steam supply and return lines. Local

1 Ball shut-off valve sized for air supply line. Local

4 Anchor bolts. Local

As required Pipe, couplings, unions, flanges, etc., to connect steam supply and return lines and

air supply line to press. Wall thickness of pipe and tubing must be in compliance

with recommendations by compressor and boiler manufacturers and local code

(refer to sections on Connecting Steam Supply and Returns and Connecting Air

Supply).

Local

Tabl e 4

Installation

AJ1031

Location Requirements

NOTE: If a forklift is used to move press, exercise

care that forklift arms are inserted under frame

and DO NOT CONTACT ANY OPERATING

MECHANISM.

Moving press to installation location while still

attached to skid is recommended. However, press can

be removed from skid before moving.

Removing Press from Skid

Unscrew four shipping screws from attaching holes.

Using a forklift, lift press and remove skid.

Press should be located in an area that provides a

minimum of 24 inches (61 cm) between press and any

structure.

NOTE: Above dimensions are considered

MINIMUM working and maintenance dimensions

and SHOULD BE INCREASED if possible.

Space between front of table and closest structure

should be determined by work requirements, but in no

case should be less than 30 inches (76.2 cm).

Foundation Requirements

Install press on a solid, level floor such as concrete.

NOTE: Installation on a wooden floor can cause

machine to shift, which WILL result in

MISALIGNMENT of heads and bucks and

DAMAGE to both press and garments.

Floor should be capable of supporting 125 pounds per

square foot (56.7 kg). Remove all floor covering

material (tile, wood, carpeting, etc.) from press

mounting area.

Uncrating

Remove front cover from press and use a hammer to

knock out shipping brace.

Installing Anchor Bolts and

Levelling Press

After press is in position, attach and level it to floor

with four anchor bolts (obtain locally). Using the

frame base anchor bolt holes as a template, drill four

holes in floor. Holes must be drilled deep enough to

properly install bolts in accordance with

manufacturer’s instructions. Securely tighten anchor

bolts.

Ensure press is level front and back, as well as left and

right. Place a spirit level on top of frame. If press is not

level, raise and lower corners as required. Place

sufficient shims between press frame and floor. Shims

should be sized to make maximum contact with floor

and frame to distribute weight evenly. Use industrial

grout if necessary.

NOTE: Prior to bolting to floor, shim press frame

to eliminate rocking.

Connecting Steam Supply and

Returns

(Refer to Figure 8)

NOTE: Clean out ALL pipe lines BEFORE

connecting them to press. Failure to properly install

suitable traps and check valves AND supply correct

steam pressure WILL REDUCE operating

efficiency.

Steam supply connected to press must have a constant

pressure of 115 psig (7.9 bar).

The following steps outline the procedure for

connecting steam supply and return lines to press:

1. Run a 1/2 NPT steam supply to steam supply

connection with suitable black iron pipe, elbows,

strainer, ball valve and union.

NOTE: A MINIMUM 3 inch (7.62 cm) riser should

be installed off supply header to minimize water in

steam supply to press.

NOTE: It is recommended that a steam strainer be

installed between steam supply and press.

2. Install two suitable 1/2 NPT unions, steam traps,

check valves and one ball valve between steam

return connections and steam return lines.

NOTE: Cast iron inverted bucket traps are

recommended. Size traps according to steam

pressure and consumption found in Specifications

in Table 1.

To avoid possible serious injury:

• ALWAYS be careful to AVOID spring-

loaded components when working

inside press.

• Installation MUST be performed ONLY by

qualified service personnel.

W336

WARNING

Installation

AJ1031

Connecting Air Service

(Refer to Figure 8)

Air service connected to press must have a

MINIMUM constant pressure of 80 psig (5.52 bar)

and be of ample volume to meet requirements listed in

data table (refer to Ta b l e 1 ). Air pressure should be

reduced to 75 to 80 psig (5.17 to 5.52 bar) at air inlet

regulator. It is customer’s responsibility to connect air

line with galvanized pipe, brass, aluminum or stainless

steel pipe, copper tubing, fittings, shut-off valve,

union, air filter and air dryer suitable for delivery of

clean, dry air to inlet.

NOTE: Failure to provide clean, dry air to press

WILL cause premature valve FAILURE and

UNNECESSARY DOWNTIME.

A shut-off valve and union placed at each unit is

recommended.

Figure 8

SCR100N

1Steam Return* 9Filter Regulator Lubricator*

2Steam Trap 10 Steam Inlet*

3Check Valve 11 Steam Supply Line

4Union 12 Header

5Steam Return Shut-Off Valve 13 Riser

6To S t e a m R e t u r n 14 Downstream Relieving Shut-Off Valve

7Steam Strainer 15 Steam Supply Shut-Off Valve

8Air Supply 16 Air Supply Line Shut-Off Valve

*Parts installed on press by manufacturer

SCR100N

3" MIN.

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