Cissell AF1MAN60 User manual

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MAN60MAN60
MAN60MAN60
MAN60 4/954/95
4/954/95
4/95
OWNER’S MANUOWNER’S MANU
OWNER’S MANUOWNER’S MANU
OWNER’S MANUALAL
ALAL
AL
AireAire
AireAire
Aire
FF
FF
Formorm
ormorm
orm
ModelModel
ModelModel
Model
AF1AF1
AF1AF1
AF1
THIS MANUTHIS MANU
THIS MANUTHIS MANU
THIS MANUAL MUST BE GIVENAL MUST BE GIVEN
AL MUST BE GIVENAL MUST BE GIVEN
AL MUST BE GIVEN TT
TT
TOO
OO
O THE EQUIPMENT OWNER.THE EQUIPMENT OWNER.
THE EQUIPMENT OWNER.THE EQUIPMENT OWNER.
THE EQUIPMENT OWNER.
CISSELL MANUFACTURING COMPANYCISSELL MANUFACTURING COMPANY
CISSELL MANUFACTURING COMPANYCISSELL MANUFACTURING COMPANY
CISSELL MANUFACTURING COMPANY
HEADQUARTERSHEADQUARTERS
HEADQUARTERSHEADQUARTERS
HEADQUARTERS PHONE:(502)587-1292
831 SOUTH FIRST ST. SALESFAX: (502)585-3625
P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275
LOUISVILLE,KY 40232-2270

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WARRANTYWARRANTY
WARRANTYWARRANTY
WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof)
to be free from defects in material or workmanship for a period of one (1) year from the date of sale thereof
toanoriginalpurchaserforuse,exceptashereinafterprovided.Withrespecttonon-durablepartsnormally
requiring replacement in less than one (1) year due to normal wear and tear, including, but not limited to,
cloth goods, valve discs, hoses, and iron cords, and with respect to all new repair or replacement parts for
Cissell equipment for which the one (1) year warranty period has expired, or for all new repair or
replacementpartsforequipmentotherthanCissellequipment,thewarrantyperiodislimitedtoninety(90)
daysfromdateofsale.ThewarrantyperiodoneachnewreplacementpartfurnishedbyCissellinfulfillment
ofthewarrantyonnewequipmentorpartsshallbefor theunexpiredportionoftheoriginalwarrantyperiod
on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but
not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under
thewarrantyorcausedbyCissell'snegligenceorotherwise,shallbelimitedtoCissellrepairingorreplacing,
atitsoption,anydefectiveequipmentorpartreturnedf.o.b.Cissell'sfactory,transportationprepaid,within
the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be
liable for damages of any kind, whether for any injury to persons or property or for any special or
consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such
as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective
equipment or a part; nor does it include any responsibility for transportation expense which is involved
therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating
conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or
negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions
other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement
parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or
repaired in any way that effects the reliability or detracts from its performance, or; which have had the
identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written
authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE,
CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE
WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
ORIMPLIED. CISSELLNEITHERASSUMES,NORAUTHORIZES ANY PERSONTOASSUMEFORIT,
ANY OTHER WARRANTY OR LIABILITY INCONNECTION WITHTHE MANUFACTURE, USE OR SALE
OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If
the Distributor cannot be reached, contact Cissell.

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INSTINST
INSTINST
INSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Refer to illustration sheet
(1) UNCRATE MACHINE. Check the nameplate voltage and current, making sure it
is the same as the supply voltage and current.
(2) SET MACHINE IN POSITION.
(3) REMOVE THE REVOLVING FORM by holding the turning knob and the oppo-
site weight “bucket” and lifting approximately 22”.
(4) CONNECT STEAM SUPPLY LINE as shown on next page.
(5) CONNECT RETURN LINE as shown on next page.
NOTE: Before final return line connection is made, open the steam supply valve
and blow all foreign matter out of the steam lines and chamber. Failure
to do so will cause trap to leak.
(6) MAKE ELECTRICAL CONNECTIONS in 3”junction box on rear of the machine,
according to applicable electric codes. Connections should include a fused
disconnect switch or circuit breaker with “slo-blow” characteristics and be
capable of carrying 15 amps 115 volts or 8 amps 230 volts.
(7) TURN ON ELECTRICAL POWERAND TEST THE MACHINE.
Replace the revolving assembly, remove the plastic protective bag, and open the
return and steam lines.

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AIRE FORM OPERAAIRE FORM OPERA
AIRE FORM OPERAAIRE FORM OPERA
AIRE FORM OPERATING INSTRUCTIONSTING INSTRUCTIONS
TING INSTRUCTIONSTING INSTRUCTIONS
TING INSTRUCTIONS
On the front panel of unit, set timers for required cycle. (Preferred is 5 seconds steam; 10
seconds air).
NOTE: A toggle switch on the control panel may be set to give steam followed by air (AUTO).
Set timers switches as described above. Or you may give air only (ON). Most fabrics
will finish better with the Auto cycle.
Where possible, perform all touch-up of sleeves, collars, trim, etc., prior to finishing on the Aire
Form. In this way, differences in sheen will be eliminated from the garment.
OPERAOPERA
OPERAOPERA
OPERATION INSTRUCTIONS FORTION INSTRUCTIONS FOR
TION INSTRUCTIONS FORTION INSTRUCTIONS FOR
TION INSTRUCTIONS FOR ““
““
“AIRE”AIRE”
AIRE”AIRE”
AIRE” FORM FINISHERFORM FINISHER
FORM FINISHERFORM FINISHER
FORM FINISHER
(Machine can be operated from either side)
1. Place overbag on the form.
2. Position garment on form and adjust shoulders. A knob on top of the form is used to adjust
the form shoulder width. Turn knob clockwise to increase shoulder width.
3. Step on foot switch to activate the automatic cycle.
4. Remove garment from form.
GENERAL SUGGESTIONS:GENERAL SUGGESTIONS:
GENERAL SUGGESTIONS:GENERAL SUGGESTIONS:
GENERAL SUGGESTIONS:
To finish coats and other open front garments, use front paddle clamp to hold front of garment
in place. Use the hand vent clamps to hold rear vent or pleat.
When additional moisture is needed for hard set wrinkles,use the water spray gun, spraying
into the steam from a distance of approximately 15”. Rotate the garment to the spray gun,
using the turning knob on the revolving assembly.
Keep the nylon bag clean and in good repair. A vacuum cleanable air filter is provided to help
keep the bag clean.Vacuum clean the filter weekly. Remove nylon bag (see detailed instruc-
tions) and wet clean as required. Repair holes or worn spots. To obtain proper characteristics
of cloth porosity, bag size, and control strings, use only genuine Cissell replacement bags.

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NET OVERBAG FOR CISSELL STEAM-AIR FINISHERNET OVERBAG FOR CISSELL STEAM-AIR FINISHER
NET OVERBAG FOR CISSELL STEAM-AIR FINISHERNET OVERBAG FOR CISSELL STEAM-AIR FINISHER
NET OVERBAG FOR CISSELL STEAM-AIR FINISHER
This overbag is for use ONLY when finishing sweaters or other soft garments that do
not require bag contact for proper finishing.
DO NOT use overbag with hard fabrics or heavy garments. Hard set wrinkles will not
be removed when using the overbag.
The Cissell overbag holds the form to a narrow size, thereby spreading steam and
gentle diffused air throughout the garment to eliminate distortion.
THE NET OVERBAG IS EASYTHE NET OVERBAG IS EASY
THE NET OVERBAG IS EASYTHE NET OVERBAG IS EASY
THE NET OVERBAG IS EASY TT
TT
TO USEO USE
O USEO USE
O USE
1. Place the net bag over the form so that it fully covers the standard nylon bag.
2. Place the garment on the form and operate the machine per standard instructions,
using “large size” setting for faster drying.
In general, garments including bonded knits and wool dresses can be finished without
the overbag.
When ordering additional net overbags, specify F816.

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TT
TT
TO REMOVE BAGO REMOVE BAG
O REMOVE BAGO REMOVE BAG
O REMOVE BAG
(1) Remove yellow
weights, 1 each
side.
(2) Raise the lower
control ring (inside
bag).
(3) Open zipper and
untie bottom string.
(4) Lift bag off over
revolving assembly
shoulder form.
TT
TT
TO REPLACE BAGO REPLACE BAG
O REPLACE BAGO REPLACE BAG
O REPLACE BAG
(4) Replace yellow
weights, one each
side,on end of
control strings.
(3) Lower the control
ring inside bag.
(2) Tie bottom string in
groove and close
zipper. Refer to
instructions on next
page for proper knot
when tying string.
Straighten bag until
control strings are at
the sides.
(1) Place bag over
revolving assembly
shoulder form, with
front of bag toward
front of form.

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CISSELL FORM FINISHERCISSELL FORM FINISHER
CISSELL FORM FINISHERCISSELL FORM FINISHER
CISSELL FORM FINISHER
INSTRUCTIONS FOR ADJUSTING HEIGHT OR REVOLVING FORM
Should the revolving form “drag” on the Form Finisher base rather than turn freely, the form
must be raised.
Conversely, if the revolving form rides too high above the Form Finisher base, permitting steam
to escape from the space between the form and base, the form must be lowered.
WHEN AN ADJUSTMENT MUST BE MADE, REMOVE REVOLVING FORM BY SIMPLY
LIFTING IT SRAIGHT UP OFF THE FORM FINISHER BASE
PROBLEM: Revolving Form “drags” on base of Form Finisher
TO CORRECT: Loosen F-286 Bearing Lock Nut. Turn F-287 Bearing Adjustment Screw
COUNTER-CLOCKWISE.
CHECK ADJUSTMENT: Replace revolving form on Form Finisher base. Rotate form. If
perfectly adjusted, form will rotate freely and snugly on felt seal around top of base. If form is
still too low...or too high...repeat adjustment until it is correct.
PROBLEM: Revolving Form rides too high above Form Finisher base.
TO CORRECT: Loosen F-286 Bearing Lock Nut. Turn F-287 Bearing Adjustment Screw
CLOCKWISE.
CHECK ADJUSTMENT: Replace revolving form on Form Finisher base. Rotate form. If
perfectly adjusted, form will rotate freely and snugly on felt seal around top of base. If form is
still too high...or too low...repeat adjustment until it is correct.

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F517 - Adjustable Shoulder Assembly
Consists of 1-10, 18, 19, 20.
AIR FORM REVOLAIR FORM REVOL
AIR FORM REVOLAIR FORM REVOL
AIR FORM REVOLVING FORMVING FORM
VING FORMVING FORM
VING FORM
AF115 - Revolving Form w/Front & Rear Clamps
AF181 - Revolving Form w/o Clamps
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 TU3478 #8 x 1/2” Screw
2 F381 Shoulder Adjustment Rod,
Knob, & Pin
3 F49 Shoulder Lever Pin
4 F192 Insulating Gskt.
(2 required)
5 F492 Neck Form w/4 Bolts,
Nuts & Washers
6 F493 Shoulder Extension
7 F336 Shoulder Connecting Link
8 F494 Bearing Plate w/Scrs.
9 F197 Shldr. Tension Sprg.
10 F317 Shoulder Lever
11 AF113 Frame Assm. w/Hdwe.
12 AF121WH Rear Paddle Clmp. Asm.
13 AF176WH Front Paddle Clmp.Asm.
14 F1060 Bearing Assy.
16 AF207 Collar
17 AF153 Form Assembly
18 TU3477 #10 - 24 x 1/2 Screw
19 FB187 #10 Lockwasher (pkg. 6)
20 FB185 #10 Nut (pkg. 6)
AF114 Replacement Bag
(not shown)
*See Separate Page for Exploded View
Painted parts furnished in white unless
otherwise specified
*
*

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Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 FG135 Handle Weldment
2 AF157 Trigger Release w/Rodhinge, Pin,
“E” Rings
3 F218 Clamp Leaf Spring w/Hardware
4 F267 Pivot Pin w/”E” Rings
5 F240 Clamp Slide Supp. Pin
6 FG443 Clamp Latch Rod
FG450 Latch Pin
7 F243 Slide Spring Clip
8 F237 Clamp Slide
9 F215 Set Collar
10 F197 Spring
11 F949 Pin
12 FG288 Pin
F489 “E” Rings
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
13 FG277 Stud
14 F63 Springs w/Hardware (Set of 2)
15 F11 No. 11 Sleevers (Set of 2)
16 F432 Front Paddle Channel
17 F433 Sponge for Front Paddle
18 AF165 Sponge for Rear Paddle
19 AF168 Rear Paddle Channel
20 F904 Sponge Pad (Set 6/F842)
21 F842 Vent Clamp
22 F24 No. 24 Sleevers
23 TU4787 Hex Nut
24 F888 “E” Rings
25 F901 #10-24 x 3/8 Screw
26 FB187 #10 Lockwasher
FRONT PFRONT P
FRONT PFRONT P
FRONT PADDLE CLAMPADDLE CLAMP
ADDLE CLAMPADDLE CLAMP
ADDLE CLAMP ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBLY -Y -
Y -Y -
Y - AF176AF176
AF176AF176
AF176
REAR PREAR P
REAR PREAR P
REAR PADDLE CLAMPADDLE CLAMP
ADDLE CLAMPADDLE CLAMP
ADDLE CLAMP ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBLY -Y -
Y -Y -
Y - AF121AF121
AF121AF121
AF121
Painted parts furnished in white unless otherwise specified

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AIRE FORM JAIRE FORM J
AIRE FORM JAIRE FORM J
AIRE FORM JACKETACKET
ACKETACKET
ACKET
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 AF120 Gun Support Bracket
2 AF117 Locating Plug
3 PU47 Shaft
4 AF152 Tube Cover
5 AF102 Removable Air Filter
6 AF104 Frame Weldment
7 AF103 Filter Screen
9 AF144 Jacket Weldment
10 FG344 Speed Nut
11 TU8013 Cissell Nameplate
12 AF161 Control Panel Assembly
(See Separate Page)
13 FG343 Screw w/Wear Washer
14 FG345 Retaining Washer
Painted parts furnished in white unless otherwise specified

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CONTROL PCONTROL P
CONTROL PCONTROL P
CONTROL PANEL -ANEL -
ANEL -ANEL -
ANEL - AF161AF161
AF161AF161
AF161
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 FG235 Relay - 115V/50-60 Hz.
FG234 Relay - 230V/50-60 Hz.
2 FG453 Timer - 115-230V
3 AF185 Toggle Switch
4 AF162 Panel
5 AF100 Nameplate
6 PT118 Timer Knob
7 C196 Set Screw
8 LB291 #6-32 x 3/8 Rd. Hd. Screw
AF203 Wiring Harness (not shown)
AF216 Resistor, 200VL w/Piggy Back End & Black Insulation
AF217 Resistor, 500VL w/Piggy Back End & Black Insulation

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Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 FG274 1/2” Pipe 30” Long
2 SGV13 Supply Valve
3 SGV40 Return Valve
4 AF124 Rear Base Weldment
5 SB170 Junction Box Cover
6 PIU94 Nameplate
7 F739 Solenoid - 115V
F738 Solenoid - 230V
8 TU3549 Rubber Bumper
9 FG175 Rod Extension
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
10 F520 Seal Spring
11 F519 Nylon Seal
12 AF128 Damper
13 OP296 1/2” Pipe 5” Long
14 FG273 1/2” Pipe 28 - 1/2” Long
15 OP306 Tee - 1/2” x 1/2” x 3/8”
16 FG143 Tee - 1/2” x 1/2” x 1/4”
17 M155 Strain Relief
18 RC385 Round Head Screw
19 M263 Sheet Metal Screw
AIR FORM REAR BASEAIR FORM REAR BASE
AIR FORM REAR BASEAIR FORM REAR BASE
AIR FORM REAR BASE
Painted parts furnished in white unless otherwise specified

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Page 16
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 F149 Steam Valve Pull Rod
2 FG320 Extension Bar
3 F215 Set Collar, 2 req’d
4 FG275 Steam Valve Lever Ass’y
5 TU49 Delrin Bearing (Pkg. 2)
6 F539 Stm. Chamber
7 TU4593 1/2” x 90º Pipe Elbow
8 LB20 1/2” Pipe Nipple 3” Long
9 FG319 Stm. Coil Adapter
10 F357 Felt Air Seal
11 FG321 Steam Manifold
12 FG322 Steam Coil
13 FG323 Shallow Base Welded Ass’y
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
14 ------ See Separate Parts Sheet
15 F122 1/4” - 28 Brass Nut
16 RC349 1/4” Lockwasher
17 V02 1/16” x 1/2” Cotter Pin
18 IB139 3/8” x 1-1/4” Hex. Hd. Scw.
19 VSB134 3/8” Split Lockwasher
20 IB140 3/8” Flat Washer
21 F819 5/16” - 18-5/8” Sq. Hd. Set Scw.
22 P126 1/4” - 20 x 1/4” Set Scw.
23 TU3210 5/16” - 18 x 5/8” Hex. Scw.
24 TU2814 5/16” Split Lockwasher
25 TU2793 #8 x 5/8” S.M.S.

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Page 17
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 F287 Bearing Adjustment Scr.
2 F286 Bearing Locknut
3 F285 Bearing Support Box
4 FV101 Valve Lever
5 OP547 Locknut
6 FV106 Collar Retainer
7 F18 Steam Spreader
FV110 Valve Ass’y CONSISTS OF
REF. NO. 10-20
10 FV100 Valve Body
11* V36 Valve Seat
12* P103 Gasket
13 F359 “E” Ring
14* FV103 Valve Stem
15* V15 Small Locknut
16* V16 Teflon Disc
17 FV104 Valve Disc Holder
18* V330 30 Lb. Spring
19 FV105 Spring Retainer
20* F358 “E” Ring
*K451 Repair Kit for FV110 Valve

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CONDENSER PCONDENSER P
CONDENSER PCONDENSER P
CONDENSER PARTSARTS
ARTSARTS
ARTS
SGC9 - Condenser Only (Consists of Ref. Nos. 2, 3, 4, 5, 6)
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 F578 Plug
2 SGC6 Upper Section
3 SG116 Taptite Bolts
4 SG77 “O” Ring
5 SG79 Strainer
6 SGC8 Lower Section
7 OP225 Straight Connector
8 FG340 Copper Tube - 24”
9 FG159 Elbow
10 OP305 Bushing 3/8 x 1/4
11 BR61 Bushing 1/4 x 1/8
12 SB88 Straight Connector
13 AF142 Tube - 16”
14 V63 Small Pack Nut
15 PU8 Bead
16 SGV12 Valve

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Page 19
BLOWER & MOBLOWER & MO
BLOWER & MOBLOWER & MO
BLOWER & MOTT
TT
TOR MOUNTOR MOUNT
OR MOUNTOR MOUNT
OR MOUNT
Ref.Ref.
Ref.Ref.
Ref. PP
PP
Partart
artart
art
No.No.
No.No.
No. No.No.
No.No.
No. DescriptionDescription
DescriptionDescription
Description
1 FG292 Blower Wheel
2 FG226 Inlet Cone
3 AF131 Motor Bracket w/Hardware (7, 8, 9)
4 AF130 Mounting Hardware (3 sets/pkg.)
5 FG148 Harness Clamp
6 MTR88 Motor - 110-120/220-240/50/60/1
7 FB124 Cap Screw
8 TU2814 Split Lockwasher
9 C249 Hex Nut
10 TU2793 Sheet Metal Screw
11 M263 Sheet Metal Screw
Consult factory for other voltages

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Page 20
FOOFOO
FOOFOO
FOOT PEDAL SWITCHT PEDAL SWITCH
T PEDAL SWITCHT PEDAL SWITCH
T PEDAL SWITCH ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBLY - PT527Y - PT527
Y - PT527Y - PT527
Y - PT527
INSTINST
INSTINST
INSTALLAALLA
ALLAALLA
ALLATION INSTRUCTIONTION INSTRUCTION
TION INSTRUCTIONTION INSTRUCTION
TION INSTRUCTION
FORFOR
FORFOR
FOR AF 177 SWITCHAF 177 SWITCH
AF 177 SWITCHAF 177 SWITCH
AF 177 SWITCH
1. Turn switch to upside down
position and remove two (2)
screws marked (A) as illustrated.
2. Lift off base plate pad.
3. Remove two (2) screws marked (B)
as shown.
4. Remove two (2) washers, plate,
insulation and switch.
5. Remove wires from old switch and
install wires on new switch and
tighten securely.
6. Reinstall switch, insulation, plate,
washers and screws and tighten
securely.
7. Reinstall base-plate-pad and
screws and tighten securely.
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