Clarion DPX1001.2 User manual

Service-DPX1001.2
1
Service Manual
2/1 CHANNEL DIGITAL POWER AMPLIFIER
MODEL NO: DPX1001.2
DATE: May 2, 2002
VERSION: 1.01
Clarion

OutputPower(RMS)
20Hz- 20kHz
>98dB
>65dB
<.055%@4 ohms
250mV- 2.8V
0- 15dB@ 45Hz
12dBStereo,
24dBMono50Hz-550Hz
33Kohms
120A@ 1000Watts
1.75A
15.25“Lx 8”Wx 2.35”H
Stereo@4 ohms 2x 240Watts
2x 450Watts
1x 900Watts
Stereo@2 ohms
Bridged@4 ohms
<.05%
<.2%
T.H.D.
4ohm160Watts
2ohm400 Watts
FrequencyResponse
S/NRatio(Awtg.)
Separation@1 kHz
TransientDistortion(100W)
InputSensitivity
BassBoost
Crossover(Butterworth)
InputImpedance
MaxCurrentRequirement
IdleCurrent
SlewRate
DampingFactor >165@ 50Hz4200W
Dimensions
DPX1001 .2-Specifications
9VS
DPX1001
.
2-
Specifications
Bassboostresponse
02/05/0116:15:05Powervs Distortion@14.4V2 ohmmono
Freq.Hz
d
B
r
A
+0
+20
+5
+10
+15
10
1k
20
50
100
200
500
%THD
Watts
0.01
1
0.02
0.05
0.1
0.2
0.5
200 1.2k400 600 800 1k
TYPICAL
50Hz
1kHz
Powervs Distortion@14.4V 1,2&4 ohmstereo
0.01
1
0.02
0.05
0.1
0.2
0.5
100 600200 300 400 500
Watts
%THD
TYPICAL Perchannel 2
41
TotalPower
Subsonicfilter
-30
+0
-25
-20
-15
-10
-5
d
B
r
A
10 1k20 50 100 200 500
Crossoverlowpass
-60
+10
-50
-40
-30
-20
-10
+0
d
B
r
A
10 20k20 50 100 200 500 1k 2k 5k 10k
12 dB
12 dB 24 dB
24 dB
Full
Freq.Hz
2ohmmode
1ohmmode
Stereo@2 ohms 2x 150Watts
2x 500Watts
1x 1000Watts
Stereo@1 ohms
Bridged@2 ohms
Stereo@4 ohms 2x 290Watts
1ohm450 Watts <.5%

PARTS LIST for DPX1001.2 EXPLODED VIEW
NO PARTNO QTY DESCRIPTION SPEC Unit
1 77-00253-00 1 HEATSINK 381mm PCS
1 77-00254-00 2 SUB HEATSINK 381mm PCS
2 YH-00007-00 2 SCREW PCB A+B+C+D KIT
3 76-00224-01 3 FUSE ATC-30A
(
UL
)
PCS
4 32-00657-00 1 TERMINAL
(
4-PIN
)
] KTU-9214A PCS
4 32-00658-00 1 TERMINAL
(
3-PIN
)
] KTU-9217A PCS
5 78-00300-00 1 KAPTON 25mm*45mm PCS
5 78-00301-00 1 KAPTON 25mm*95mm PCS
6 74-00153-00 14 CLIP BLACK PCS
7 78-00302-00 2 INSULATOR 0.085 #4180 PCS
8 74-00158-00 2 CLIP- BIG BLACK PCS
9 72-00312-01 1 Bottom Panel 379.5mm PCS
10 ST-RP230-08 6 SCREW for Bottom Panel RP Head, Ni 3*8 PCS
11 SM-RP430-20 4 Screw for Fan Bi
g
Pan Head3*20 Black PCS
11 NM-OH330-01 4 BOLT for FAN M3.0*P0.5+W PCS
12 75-00001-00 1 FAN D6015B12M 150mm+2P
(
XH
)
PCS
13 ST-IH230-08 11 Screw for Rear Panel Ni 3*8 PCS
13 ST-IH230-12 1 Screw for Rear Panel Hexa-Internal,Ni3*12 PCS
14 71-00457-00 1 Rear Panel DPX1001.2 PCS
15 71-00456-00 1 Front Panel DPX1001.2 PCS
10-00546-00 1 PCB with Parts
(
Main
)
DPX1001.2 KIT
11-00546-00 1 P.C.B. w/o Parts DPX1001.2 PCS
11-22098-00 1 P.C.B. w/o Parts BC2 PCS
73-00108-03 2 MESH 381mm PCS
75-00005-01 2 NAMEPLATE BC2 CLARION PCS
75-00008-00 1 LOGO CLARION PCS
75-00009-00 1 NAMEPLATE SET PCS
78-00308-00 6 MICA 25*20mm PCS
79-D1001-GK 1 GIFT BOX DPX1001.2 PCS
80-D1001-GK 1 I/B DPX1001.2 PCS
SM-RP430-05 1 SCREW M/R 3*5 PCS

DPX1001.2 rev: 1.02 BO
M
Qty Reference Part Name Manufacturer Description
1U2 7805 Motorola 7805 5V 1A pos. regulator
1U1 7812 Motorola 7812 12V 1A pos. regulator
6 D11 D13 D15-18 1N4148 1N4148 Diode Axial DO-35 50mA 100V
4 D9-10 D12 D14 1N4934 General Instrument 1N4934 Diode DO-41 Fast Recovery 1A 100V
1 DZ3 1N5232B 1N752A or 1N5232B 5.6V ZENER
1 DZ1 1N5233B 1N5233B 6V ZENER
1 DZ6 1N966A 1N966A or 1N5246B 16V ZENER
1 DZ2 1N967A 1N967B or 1N5248B 18V ZENER
2 DZ4-5 1N975A 1N975A or 1N5259B 39V ZENER
4 Q1 Q3-5 2N6715 Central Semi 2N6715 NPN 2A 50V TO-237
2 Q6-7 2N6726 Central Semi 2N6726 PNP 2A 50V TO-237
2 L6-7 BEAD Panasonic EXC-ELSA39 FERRITE BEAD 110 OHM @ 100MHz
29 C13-14 C30-31 C42 C47-49 C55 C62 C64 C68-70 C80-81 CAP-.1U-CER-MONO Panasonic ECU-S1H104KBB CAP mono ceramic .1U 50V 5mm LS
C84-85 C88 C95-96 C99 C102-103 C108 C110-111 C114-115
13 C7-8 C11-12 C15-17 C19 C41 C45 C57 C63 C82 CAP-.1U-MMYL Panasonic ECQ-V1H104JL CAP MMYL .1U 50V 5% 5mm LS
2 C9 C20 CAP-.22U-100V-MMYL Panasonic - ECQ-V1224JM CAP MMYL .22U 100V 5% 7.5mm LS
4 C79 C91 C101 C106 CAP-.22U-MMYL Panasonic ECQ-V1H224JL CAP MMYL .22U 50V 5% 5mm LS
7 C52 C60 C89-90 C104-105 C117 CAP-.47U-MMYL Panasonic ECQ-V1H474JL CAP MMYL .47U 50V 5% 5mm LS
2 C10 C21 CAP-.68U-100V-MMYL Panasonic - ECQ-E1684KF CAP MMYL .68U 100V 10% 10mm LS
12 C27-28 C34-35 C44 C46 C50-51 C56 C58 C66-67 CAP-1000U-50 Panasonic ECA-1HFQ102 1000U 50V RAD105C LOW ESR 16Dx25Hx7.5LS
1C3 CAP-100U-25 Panasonic NHG ECA-1EHG101 100U 25V 20% RAD 105C 6.3Dx11Hx2.5LS
2 C5 C71 CAP-100U-25 Panasonic ECA-1EHG101 100U 25V 20% RAD 105C 6.3Dx11Hx2.5LS
1 C76 CAP-10P-CER Panasonic ECC-F1H100D CAP CERAMIC DISC 10P 50V 2.5 LS
4 C78 C83 C93 C109 CAP-10U-50 Panasonic ECA-1HFG100 CAP RAD 105C 5Dx11Hx2LS 10UF 50V
2 C40 C61 CAP-150P-MMYL Panasonic ECQ-B1H151KF CAP MMYL 150P 50V 5mm LS
2 C86-87 CAP-18P-CER Panasonic ECC-F1H180J CAP CERAMIC DISC 18P 50V 2.5 LS
7 C1-2 C18 C22-23 C112 C116 CAP-1N-MMYL Panasonic ECQ-B1H102JF CAP MMYL 1N 50V 5% 5mm LS
4 C33 C59 C65 C113 CAP-1U-50 Panasonic ECA-1HHG010 CAP ALECT 1U 50V 20% 5Dx11Hx2LS
6 C38-39 C53-54 C72-73 CAP-3300U-25 Panasonic ECA-1EFQ332 3300U 25V rad low ESR .023R 105C 20% 18dx31.5hx7.5mmLS
4 C74-75 C100 C107 CAP-33P-CER-2.5LS Panasonic ECC-F1H330J Ceramic Disc Cap 33P 100V 2.5mm LS
2 C97-98 CAP-39N-MMYL Panasonic ECQ-B1H393JF CAP MMYL 33N 50V 5% 5mm LS
2 C4 C6 CAP-470U-50 Panasonic EEU-FC1H471 470U 50V RAD105C LOW ESR 12.5Dx25Hx5LS
2 C24 C29 CAP-47P-CER-500V PANASONIC ECC-D2H470K5 CAP MMYL 47P 500V 5% 5mm LS
2 C92 C94 CAP-47U-25 Panasonic ECE-A1EFG470 47U 25V 20% RAD 105C 6.3Dx11Hx2.5 LS
1 C77 CAP-4U7-50 Panasonic ECA-1HHG4R7 CAP ALECT 4.7U 50V RAD 105C 5Dx11Hx2LS
4 C25 C32 C36-37 CAP-56N-MMYL Panasonic ECQ-B1H563JF CAP MMYL 56N 50V 5% 5mm LS
2 C26 C43 CAP.47U-250V-COMBO Thompson PK474J2L .47UF 250V FILM CAP LS 17.5 19.5 22.5 COMBO
2 L1 L4 CHOKE-5.8UH-AIR Drawing no: DPX1000-8 Inductor air core 5.8uH 44 turns 20 ga. .2 ID
2 L3 L5 CHOKE-9UH Drawing no: DPX1000-7 Inductor Micro-Metal T106-2 core 9uH
2 L8-9 CHOKE100UH J.W. MILLER 78F101J Inductor 100uH
1 L2 CHOKE_1000_TRIPATH Drawing no DPX1000-5 Inductor Micro-Metal T157-52 core 1KW
1J9 CONN_2P_2.5MM Fairland JS-1135-2 2.5mm 2 pos header stright
1 J3 CON\KTU-9214A-1X4 KYUNG DONG KTU-9214A CONN BARRIER 1x4 AU RT ANGLE
1 J6 CON\KTU-9217A-1X3 KYUNG DONG KTU-9217A Conn Barrier large power 1x3 rt angle

4 D1-4 FES16DT General Instrument FES16DT RECT ULTRAFAST 16A200V35nS
3 F1-3 FUSE\ATO Keystone #3522-2 ATO blade fuse holder
4 M5-8 HUF75344G3 Intersil 75A 55V .008 ohm N-Channel UltraFET TO-247
1 LED1 LED-DOT-GREEN KINGBRIGHT L-13GD LED green dot style
1 LED2 LED-DOT-YELLOW KINGBRIGHT L-13YD LED yellow dot style
1 U20 LM317T Motorola LM317T Adjustable pos. regulator
1 U21 LM337T Motorola LM337T Adjustable neg. regulator
4 Q8-11 MPSA06 MPSA06 EBC TO-92 NPN Small signal Transistor
1Q2 MPSA56 MPSA56 EBC TO-92 NPN Small signal Transistor
4 D5-8 MUR120 Motorola MUR120 Ultra fast rectifier 1A 200V 25ns
8 U3-5 U10-13 U19 NJM4560D JRC NJM4560D Dual Op Amp DIP 8 pin
2 U14 U22 OPTO-CYN17-3 QT Opto. CNY17-3 Single opto-coupler 70V dip-6
4 U6 U9 U16 U23 OPTO-H11A817 QT H11A817 Single opto-coupler thru hole
1 U18 PIC16C711 MICROCHIP PIC16C711-04I/P 8-Bit CMOS Microcontroller with Analog Converter
1 VR1 POTALPH-C50K-X4 ALPHA Pot ALPHA quad 50K RZ 9mm sq 6mm shaft 18 teeth
2 VR2-3 POTALPH-L20K-X2 ALPHA Pot ALPHA dual 20K lin 9mm sq 6mm shaft 18 teeth
2 R145-146 R1/2W-1.1 RESISTOR 1/2W 10% 1.1 OHM
1 R46 R1/2W-3.3 SEI type MP metal film RESISTOR 1/2W 5% 3.3
2 R97 R106 R1/4W-10 RESISTOR 1/4W 1% 10
1 R95 R1/4W-13K RESISTOR 1/4W 1%
1 R90 R1/4W-15K RESISTOR 1/4W 1%
1 R34 R1/4W-5.1 RESISTOR 1/4W 1% 5.1
2 R109 R112 R1/4W-7.87K RESISTOR 1/4W 1% 7.87K
3 R75 R79 R99 R1/8W1%-100 RESISTOR 1/8W 1% 100
2 R50 R52 R1/8W1%-110 RESISTOR 1/8W 1% 110
5 R96 R137-138 R164-165 R1/8W1%-221 RESISTOR 1/8W 1% 221
2 R133 R135 R1/8W1%-274 RESISTOR 1/8W 1% 274
2 R115 R151 R1/8W1%-475 RESISTOR 1/8W 1% 475
1 R123 R1/8W1%-681 RESISTOR 1/8W 1% 681
2 R53-54 R1/8W1%-750 RESISTOR 1/8W 1% 750
2 R60 R68 R1/8W1%-1.1K RESISTOR 1/8W 1% 1.1K
1 R124 R1/8W1%-1.5K RESISTOR 1/8W 1% 1.5K
3 R8 R33 R121 R1/8W1%-1.74K RESISTOR 1/8W 1% 1.74K
2 R120 R148 R1/8W1%-100K RESISTOR 1/8W 1% 100K
6 R100 R105 R150 R154-155 R162 R1/8W1%-10K RESISTOR 1/8W 1% 10K
3 R142 R160-161 R1/8W1%-12.1K RESISTOR 1/8W 1% 12.1K
2 R61-62 R1/8W1%-15.8K RESISTOR 1/8W 1% 15.8K
4 R59 R67 R76 R78 R1/8W1%-18.2K RESISTOR 1/8W 1% 18.2K
15 R10-12 R21-22 R27 R55 R63 R74 R83 R86 R149 R158-159 R163 R1/8W1%-1K RESISTOR 1/8W 1% 1K
4 R72-73 R81-82 R1/8W1%-1M RESISTOR 1/8W 1% 1M
2 R65-66 R1/8W1%-2.15K RESISTOR 1/8W 1% 2.15K
2 R45 R49 R1/8W1%-2.74K RESISTOR 1/8W 1% 2.74K
13 R18-19 R24-25 R58 R64 R89 R119 R139-141 R144 R157 R1/8W1%-20K RESISTOR 1/8W 1% 20K
1 R94 R1/8W1%-21K RESISTOR 1/8W 1% 21K
4 R127-130 R1/8W1%-22.1 RESISTOR 1/8W 1% 22.1
4 R77 R84 R110 R117 R1/8W1%-22.1K RESISTOR 1/8W 1% 22.1K

2 R57 R70 R1/8W1%-243K RESISTOR 1/8W 1% 243K
1R3 R1/8W1%-274K RESISTOR 1/8W 1% 274K
1 R166 R1/8W1%-2K RESISTOR 1/8W 1% 2K
2 R134 R136 R1/8W1%-3.32K RESISTOR 1/8W 1% 3.32K
5 R35 R47-48 R91 R98 R1/8W1%-3.92K RESISTOR 1/8W 1% 3.92K
6 R92 R113 R122 R131-132 R147 R1/8W1%-33.2K RESISTOR 1/8W 1% 33.2K
2 R114 R116 R1/8W1%-39.2K RESISTOR 1/8W 1% 39.2K
4 R5-6 R36-37 R1/8W1%-4.02K RESISTOR 1/8W 1% 4.02K
10 R1 R4 R9 R26 R32 R40 R51 R93 R152-153 R1/8W1%-4.75K RESISTOR 1/8W 1% 4.75K
2 R111 R118 R1/8W1%-41.2K RESISTOR 1/8W 1% 41.2K
1R2 R1/8W1%-43.2K RESISTOR 1/8W 1% 43.2K
1 R156 R1/8W1%-47.5K RESISTOR 1/8W 1% 47.5K
2 R56 R69 R1/8W1%-475K RESISTOR 1/8W 1% 475K
1 R143 R1/8W1%-5.11 RESISTOR 1/8W 1% 5.11
1 R85 R1/8W1%-56.2 RESISTOR 1/8W 1% 56.2
2 R108 R126 R1/8W1%-6.34K RESISTOR 1/8W 1% 6.34K
2 R71 R80 R1/8W1%-68.1K RESISTOR 1/8W 1% 68.1K
6 R43-44 R87-88 R107 R125 R1/8W1%-7.87K RESISTOR 1/8W 1% 7.87K
2 R101-102 R1/8W5%-0-OHM RESISTOR 1/8W 5% 0 ohm
4 R7 R28 R103-104 R1/8W5%-OMIT RESISTOR 1/8W 5% OMIT
2 R39 R41 R1W-1K SEI - RSM1 1K 5% RESISTOR 1W 1K ohm in a 1/2Watt size
4 R13-16 R1W-5.6 SEI - RSM1 5.6 ohm 5% RESISTOR 1W 5.6 ohm in a 1/2Watt size
1 R38 R2W-30 SEI type RS metal oxide RESISTOR 2W 5% 30 OHM
4 R20 R23 R29-30 R3W-.005 Dale - LVR-3-.005-1% RESISTOR 3W 1% .005 OHM
2 R17 R42 R5W-10 Dale -CPW-5-3-10-5% RESISTOR 5W 5% 10 OHM
1J8 RCA-PJ261G FEDERAL PACIFIC PJ261G RCA gold right angle 2 vert PCB mount
1J7 RJ11-6-15MM-TALL SY Sy005-6P RJ 6 Pin right angle 15mm tall
1 U17 SG3525 Linfinity SG3525AN SG3525AN DIP-16 reg PWM
4 M1-4 STW34NB20 SGS THOMPSON - STW34NB20 N-Channel MOSFET 34A 200V .062R
1 SW2 SW-EG2211 E-SWITCH EG2211 Switch 2P2T slide right angle
1 SW1 SW-EG2315 E-Switch EG2315A Switch 2P3T slide right angle
1 SW4 SW-JPFB-2P2T AD ELECT JFPB-21S-A(N) 2 POLE PUSH PUSH SWITCH
1 SW3 SW-JPFB-4P2T AD Electronics JFPB-41S-A(N) Switch 4 pole push push
1U7 TA0102A Tripath TA0102A Class D driver module 28V to 49V
2 _M1-2 TEENUT
1 TH1 THERMISTOR-100K Thermistor 100K NTC 6mm dia.
1U8 TL074 JRC (NJR) NJM074D Quad J-FET OP Amp DIP 14
1 U15 TL431-TO92 National LM431ACZ Precision Reference
1 P3 TRIM-6MMVERT-220 VIMEX #CA6V 220ohm lin. Pot trim 220 ohm vert adj 6mm sq.
2 P1-2 TRIM-6MMVERT-10K VIMEX #CA6V 10Kohm lin. Pot trim 10K ohm vert adj 6mm sq.
1X1 XFMR1000 Drawing no DPX1000-6 Transformer Toroid 1000 watts
1X2 XTAL4M Citizen CSA310-4.00MABJ quartz crystal 4Mhz