Clarke METALWORKER CBG6SB Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0820-rev 3
BENCH GRINDER WITH SANDING BELT
MODEL NO: CBG6SB
PART NO: 6500032

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INTRODUCTION
Thank you for purchasing this CLARKE Bench Grinder with sanding belt.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL PROTECTION
Do not dispose of this product with general household waste. All
tools, accessories and packaging should be sorted, taken to a
recycling centre and disposed of according to the laws governing
Waste Electrical and Electronic Equipment.
Through the purchase of this product, the customer is taking on the obligation
to deal with the WEEE in accordance with the WEEE regulations in relation to
the treatment, recycling & recovery and environmentally sound disposal of
the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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GENERAL SAFETY RULES
WORK ENVIRONMENT
1. Keep the work area clean, tidy and well lit. Cluttered and dark areas invite
accidents
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.
2. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Plugging in power tools that have the switch on invites
accidents.
3. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
4. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
5. Gloves, manufactured to the current European safety standards should be
worn when operating grinding equipment.
6. Eye protection manufactured to the current European safety standards
should be worn when operating grinding equipment. Eye protectors must
provide protection from flying particles from the front and the side.
GENERAL USE AND CARE OF POWER TOOLS
1. ALWAYS check for any damage or condition that could affect the
grinder’s operation. Any damaged part should be properly repaired.
2. NEVER use the grinder if it is defective or operating abnormally.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE.

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3. NEVER abuse the mains cable. Never yank the cable to disconnect it from
the socket. Keep the cable away from sharp edges/hot surfaces.
4. NEVER carry out any alterations or modifications to this product.
5. NEVER wipe the machine clean with solvents. Wipe plastic parts with a soft
cloth, slightly dampened with soapy water.
6. NEVER attempt any repairs yourself. If you have a problem with this product
contact your local CLARKE dealer.
7. Do not use the tool for any purpose than that described in this manual.
8. Always maintain the tool with care. Keep it clean for the best and safest
performance.
9. Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate which it was designed.
10. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
11. Store idle tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
12. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power
tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
13. Use the power tool and accessories in accordance with these instructions
and in the manner intended for the particular type of power tool, taking
into account the working conditions and the work to be performed. Use of
the power tool for operations different from intended could result in a
hazardous situation.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use adapter plugs with earthed (grounded) power tools. Correct
plugs and matching outlets will reduce the risk of electric shock.
2. Do not abuse the cable. Never use it for carrying, pulling or unplugging the
power tool. Keep the cable away from heat, oil, sharp edges or moving
parts. Damaged or entangled cables increase the risk of electric shock.
3. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock. If operating the power
tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply.

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4. When operating a power tool outdoors, use an extension cable suitable for
outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock.
BELT/DISC SANDER SAFETY
1. ALWAYS wear a dust mask when using this machine. Be aware that harmful
or toxic dusts could be produced when sanding some woods.
2. ALWAYS use the table to support the workpiece.
3. ALWAYS check to ensure the attachments are secure before starting.
4. ALWAYS maintain a suitable clearance between table and sanding belt.
5. ALWAYS hold the workpiece firmly so that it cannot be torn from your hands
6. ALWAYS ensure that nails or foreign objects have been removed from a
workpiece beforehand. Nails etc. will destroy the belt.
7. NEVER sand pieces which cannot be held firmly by hand.
GRINDING STONE SAFETY
1. Check the speed of the grindstone before fitting to your grinder. Never use
a stone with a rpm speed less than the rpm speed of your grinder.
2. The outside diameter and thickness of your accessories must be within the
capacity rating of the power tool. The correct size accessories can be
correctly guarded and controlled.
3. Never use a stone that is chipped, cracked or damaged. Fragments from
a broken or damaged grinding stone can cause serious injury. Make sure
that defective stones are destroyed and not used.
4. Bonded abrasive products are breakable and shall therefore be handled
with utmost care. The use of damaged or improperly mounted or used
abrasive products is dangerous and can cause serious injuries.
5. Always refer to the label for specified usage and observe the safety
information. Do not use for purposes other than specified.
6. Always use the correct stone for it’s intended task. Using the incorrect stone
can cause serious injury.
7. Allow the stone and tool to do the work. Never force the workpiece
against the stone as this could cause kickback and/or shatter the stone
causing serious injury.
8. Never use a damaged grinding stone. Inspect the stone before each use
for chips, cracks or excess wear. If the tool or accessory is dropped, inspect
for damage or install a new accessory. After fitting the accessory, position
yourself away from the plane of the rotating accessory and run the tool at
full speed. damaged stones may break apart during this test.

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9. Abrasive products shall be handled and transported with care. Abrasive
products shall be stored in such a manner that they are not subjected to
mechanical damage and harmful environmental influences.
10. Do not use separate reducing bushes or adapters to adapt large hole
abrasive wheels. Do not force a stone onto a machine or alter the size of
the arbor hole.
BENCH GRINDER SAFETY WARNINGS
1. Hold a hand tool or blade being sharpened firmly to prevent loss of control.
2. Never install a abrasive flap wheel or sanding disc on this grinder.
3. Always replace a cracked grinding wheel immediately.
4. Never use damaged or incorrect grindstones. The stone and retaining
fixtures were specially designed for your grinder, for optimum performance
and safety of operation. Inspect the condition of the grinding stone before
use and do not use if any damage is found.
5. Always use the tool rests to steady the workpiece, the torque of the
spinning grinding wheel may pull the workpiece from your hands.
6. ALWAYS check for damaged parts. Before further use any part that is
damaged should be carefully checked to determine if it would operate
properly and perform its intended function. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that
may affect the tool's operation. A part that is damaged should be properly
repaired or replaced at an authorised service center. Following this rule will
reduce the risk of electric shock, fire or serious injury.
NOTE: Bench grinders used in industrial environments may be subject to
the The Provision and Use of Work Equipment regulations 1992
and/or the training requirement of The Abrasive Wheels
Regulations 1970), or other legislation. If in doubt seek advice
SAFETY SYMBOLS
The meanings of the markings and symbols on the product are shown below
Read this manual
before use and keep
in a safe place for
future reference
Wear eye protection
when using this tool.
Gloves should be
worn when grinding.
Wear dust mask.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
•TheBlue wire must be connected to the terminal which is marked Nor
coloured Black.
•TheBrown wiremust be connected to the terminal which is marked Lor
coloured Red.
•TheYellow and Green wire must be connected to the terminal which is
marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply via a
Residual Current Device (RCD). If in any doubt, consult a qualified electrician. DO NOT
attempt any repairs yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN =
EARTH
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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OVERVIEW
The items above should be supplied with the grinder. If any items are missing or
damaged, please contact the Clarke dealer where you purchased the
product.
Position the machine in good light, and fixed to a suitable workbench using
the boltholes in the machine base.
No Description No Description
1 Grinding Wheel Cover 7 On/Off Switch
2 Eye Shield/Spark Arrester 8 Bench Mounting Holes
3 Grinding Wheel 9 Sander Work Rest
4 Tool Rest 10 Sanding Belt Cover
5 Motor Housing 11 Sanding Belt
6 Base 12 Top Roller Securing Knob

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ASSEMBLY
Except for the spark arrester and the
eye shield, the bench grinder comes
fully assembled. Screw the spark
arrester to the bracket on the wheel
cover using the single screw
provided, ensuring a gap of 1.6mm is
maintained between the wheel and
the spark arrester, as shown in fig 2.
The following checks must be made
before using the grinder or sander.
1. Ensure there is no damage to the
grinder and all parts are present
and correctly fitted. If any
damage is apparent, contact
your Clarke dealer.
2. Ensure that the tool rest, spark arrester, and sander work rest are properly
fitted and adjusted.
3. Ensure that the bench grinder is mounted securely to a suitable, stable
work surface using the four bolt holes provided in the base. We
recommend that your Clarke Bench Grinder is secured to your workbench
before operation. Do not overtighten the mounting bolts as this could
damage the plastic base.
USING THE MACHINE
USING THE GRINDING WHEEL
Although the unit is supplied assembled, there is a possibility that the guards
may have moved during transit. Check the guards, and make any
adjustments necessary before starting the motor.
1. Turn the gringing wheel by hand to ensure it is free, then switch ON by
pushing the switch so that the “I“ is depressed. To switch OFF push the
switch so that the “0” is depressed.
WARNING: APPLYIING EXCESSIVE FORCE TO THE GRINDING WHEEL CAN
BE DANGEROUS AND COULD CAUSE DAMAGE TO THE MACHINE. NEVER
ATTEMPT TO USE THE SIDE OF THE GRINDING WHEEL.

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2. Allow the machine to reach full speed, then hold the tool firmly on the tool
rest and apply slight pressure on to the grinding wheel, allowing the grinder
to do the work.
NOTE: Never attempt to grind a piece of metal that is thinner than the
gap between the tool rest and the grinding wheel (1.6 mm).
USING THE SANDING BELT
1. Position the sander work rest as required (see fig. 4) and adjust as
described on page 12.
2. Switch the motor ON by pushing the switch so that the “I” is depressed, and
allow the machine to reach full speed. To switch the motor OFF push the
switch so that the “0” is depressed.
3. Hold the workpiece firmly on the work rest and apply slight pressure to the
sanding belt, allowing the machine to do the work.

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USING YOUR GRINDER
GENERAL USE
1. To start/stop the grinder, press the ON/OFF switch and start work.
2. Press the tool blade evenly onto the grinding stone and move the tool
sideways across the stone. Make sure that at least half the width of the tool
cutting edge comes into contact with the grinding stone at any time to
avoid damage to the stone.
3. Allow the machine to do the work. Do not apply excessive downward
pressure on the tool when grinding.
SETTING THE EYE SHIELD AND SPARK ARRESTER
Slacken the spark arrestor securing
screw and position the arrester so
that the recess is adjacent to the
wheel with a clearance of
approximately 1.6 mm, (as shown in
fig (5)). Tighten the screw to secure in
position.
The plastic eye shield, attached to
the spark arrester, should be tight
enough so that it does not move
under operational vibration, but
loose enough so that it may easily be positioned by hand.
WARNING: FRAGMENTS FROM A BROKEN/DETACHED GRINDING WHEEL
CAN CAUSE INJURY.
WARNING: ENSURE THAT THE WORKING POSITION ADOPTED DOES NOT
CAUSE OPERATOR FATIGUE WHICH MAY LEAD TO LOSS OF CONTROL OF
THE TOOL BEING GROUND.
WARNING: THE GRINDING WHEEL WILL CONTINUE TO ROTATE BRIEFLY
AFTER THE OFF SWITCH HAS BEEN PRESSED.

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SETTING THE TOOLREST
Slacken the two tool rest securing
bolts and position the rest so that it is
adjacent to the grinding wheel with
a clearance of approximately 1.6
mm, (as shown in fig (6)). Tighten the
two bolts to secure in position.
NOTE: The clearance between the
grinding wheel and tool rest
should be maintained. If the
clearance gap is greater
than the thickness of the
metal being ground there is a danger that the force of grinding
will cause the work piece to be pulled into the gap with great
force and is potentially very dangerous. An incorrect gap could
also cause “chatter” which could result in damage to the wheel.
SETTING THE SANDER WORK REST
Slacken the knob that secures the
work rest in place and position the
rest so that it is adjacent to the belt
edge and at 90 degrees to the belts
surface with approximately 1.6 mm
clearance, as shown in fig (7). Tighten
the knob to secure in position.
NOTE: It is recommended that a set
square is used to gain the 90
degree angle. This will ensure
an accurate square finish
when the workpiece is placed on the rest.
MAINTENANCE
GENERAL MAINTENANCE
Make sure that all components are tight and secure. Always have any
damaged or worn parts repaired or replaced by qualified service personnel.
Do not attempt to repair the bench grinder unless you are qualified to do so.
The drive motor and bearings are sealed units and require no regular
maintenance. Should you require assistance, contact your local Clarke
service agent.

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The grinding stone will wear down with use and may well go out of true. Use a
dressing wheel or stone grader to correct the trueness and to remove worn,
glazed grains from the stone.
The stone will have a finite life expectancy, dependant upon the nature of the
work being done. Periodically, make a note of the wheel diameter and
replace your (150mm) dia wheel if it reduces to an little as (130mm) in
diameter.
INSTALLING A NEW GRINDING WHEEL
To renew or change the grinding wheels, proceed as follows
1. Switch off and un-plug from power supply. Remove the grinding wheel
covers by unscrewing the nuts securing the three retaining screws.
2. Remove the spark arrester bracket and eye shield by unscrewing the single
mounting screw. Slacken the tool rest mounting bolts, and pull the bracket
away from the wheel.
3. Hold the sanding belt roller firmly to stop the shaft rotating and remove the
nut and flange holding the grinding wheel, remembering that the nut has a
LEFT HAND THREAD.
4. Remove the used wheel and replace with a new one, ensuring that:
• The paper blotters and flanges are in place either side of the wheel.
• You do not overtighten the wheel nut.
5. Re-adjust the tool rest and spark arrester brackets.
6. Switch the machine on and allow it to rotate freely for at least one minute.

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DRESSING A NEW STONE
New grinding stones are frequently not true or in time can become grooved,
glazed (built-up), out of round or otherwise mis-shapen. To correct these
defects, a grinding stone dresser is available from your Clarke dealer.
• ET125 Grinding Wheel Dresser - Part No:1700225
• Replacement Dresser Wheel - Part No:1700230
• ET154 ½ Carat Diamond Tip Wheel Dresser - part No:1700329
1. If the grinding stone is new, allow it to spin for a minute with no load. Check
that it is spinning straight and true. If not, it will require dressing before use.
2. Stand to the side of the stone and hold the dresser handle firmly. Place the
dresser on the tool support so that its wheels can move freely (i.e, the
exposed part of the wheel should be facing up). Run the stone and apply
the dresser to the surface of the stone.
CHANGING THE SANDING BELT
To renew or change the sanding belt, proceed as follows:
1. Unplug from the power supply. Remove the sander cover by unscrewing
the three securing screws.
2. Slacken the sander work rest securing knob, and pull the work rest away
from the belt.
3. Slacken the belt tensioning nut until the belt feels loose on the rollers.
4. Slacken the top roller securing knob, allowing the top roller to move slightly
off its axis as shown in fig 9a.

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5. Slide the belt off and replace with a new one, ensuring it lies centrally on
the top and bottom rollers
6. Retighten the top roller securing knob till it becomes firm but NOT too tight.
7. Tighten the belt tension adjuster nut until it also becomes firm. DO NOT
overtighten. The belt should now be fairly taught and positioned centrally
on the rollers.
IMPORTANT: The belt needs just enough tension to ensure that it does not
slip on the rollers whilst under load, however too much tension will shorten
the working life of the belt and the machine.
8. Replace the sanding belt cover, then adjust and tighten the work rest.
9. Rotate the belt by hand whilst
screwing the Tracking Adjustment
screw in or out to ensure the belt
runs centrally on the rollers. Turn
the screw anticlockwise to move
the belt outwards (towards the
outer cover), or clockwise to
move inwards.
10. When satisfied, plug the machine
into the power supply and switch
ON. Make fine adjustments with
the Tracking Adjustment screw if necessary.
CLEANING & STORAGE
Clean the exterior of the machine if required using a mild detergent or mild
solvent. Never immerse the machine in water. To reduce any fire hazard, keep
any cooling vents clear. If not bolted to a workbench, store the grinder in a
clean, dry location, out of reach of children.
ACCESSORIES
Description Part No
Grinding Wheel - Fine 6501135
Grinding Wheel - Medium 6501089
Grinding Wheel - Course 6501088
Grinding Wheel Dressing Tool - GWD1 6501120
Sanding Belts - Fine (pack of 5) 6502115
Sanding Belts - Medium (pack of 5) 6502120
Sanding Belts - Course (pack of 5) 6502125
Bench Grinder Stand 6501140

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COMPONENT PARTS DIAGRAM

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COMPONENT PARTS LIST
No Description Part No No Description Part No
1 Bolt HT6SB001 31 Bolt HT6SB031
2 Outer Guard HT6SB002 32 Washer HT6SB032
3Nut HT6SB003 33 Spring Washer HT6SB033
4 Flange HT6SB004 34 Screw HT6SB034
5 Paper Blotter HT6SB005 35 Switch HT6SB035
6 Wheel HT6SB006 36 Base HT6SB036
7 Ring Guard HT6SB007 37 Base Plate HT6SB037
8 Screw HT6SB008 38 Screw HT6SB038
9 Spring Washer HT6SB009 39 Tooth Washer HT6SB039
10 Washer HT6SB010 40 Rubber feet HT6SB040
11 Spark Arrester HT6SB011 41 Screw HT6SB041
12 Bolt HT6SB012 42 Spring Washer HT6SB042
13 Washer HT6SB013 43 Cable Clamp HT6SB043
14 Eyeshield HT6SB014 44 N/A N/A
15 Spring Washer HT6SB015 45 Cable Sleeve HT6SB045
16 Nut HT6SB016 46 Nut HT6SB046
17 Screw HT6SB017 47 Tooth Washer HT6SB047
18 Spring Washer HT6SB018 48 Capacitor Bracket HT6SB048
19 Inner Guard HT6SB019 49 Washer HT6SB049
20 Rotor HT6SB020 50 Spring Washer HT6SB050
21 Motor Cover HT6SB021 51 Screw HT6SB051
22 Nut HT6SB022 52 Capacitor HT6SB052
23 Spring Washer HT6SB023 53 Plug Cable HT6SB053
24 Stator HT6SB024 54 Screw HT6SB054
25 Motor Cover HT6SB025 55 Nut HT6SB055
26 Tool Rest HT6SB026 56 Knob HT6SB056
27 Bolt HT6SB027 57 Spring Washer HT6SB057
28 Spring Washer HT6SB028 58 Washer HT6SB058
29 Washer HT6SB029 59 Belt Cover HT6SB059
30 Spring Washer HT6SB030 60 Bracket HT6SB060

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COMPONENT PARTS LIST
SPECIFICATIONS
No Description Part No No Description Part No
61 Top Roller HT6SB061 72 Nut HT6SB072
62 Belt (5-pack) HT6SB062 73 Spring HT6SB073
63 Outer cover HT6SB063 74 Spring Pin HT6SB074
64 Screw HT6SB064 75 NUt HT6SB075
65 Spring Washer HT6SB065 76 Knob HT6SB076
66 Washer HT6SB066 77 Spring Washer HT6SB077
67 Square Neck Screw HT6SB067 78 Washer HT6SB078
68 Screw HT6SB068 79 Tool Rest HT6SB079
69 Spring Washer HT6SB069 80 Drive Roller HT6SB080
70 Belt Support Bracket HT6SB070 81 Nut HT6SB081
71 Spring Washer HT6SB071
Feature Value
Overall Dimensions 340 (H) x 340 (W) x 300 (D)
Weight 9.8 kg
Grinding Stone Dimensions 150 dia x 20 mm thickness (13 mm bore)
Rated Voltage / Frequency 230 V / 50 Hz
Motor Wattage 240 W
No Load Speed 2800 rpm
Duty Cycle Classification 2 minutes on/2 minutes off
No load belt speed 15.5 m/s
Belt Length 686 mm
Belt Width 50 mm

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DECLARATION OF CONFORMITY