Clarke METALWORKER CBG6SC Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC08/22
BENCH GRINDER WITH SANDING BELT
MODEL NO: CBG6SC
PART NO: 6502130

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INTRODUCTION
Thank you for purchasing this CLARKE Bench Grinder with sanding belt.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL PROTECTION
Do not dispose of this product with general household waste. All
tools, accessories and packaging should be sorted, taken to a
recycling centre and disposed of according to the laws governing
Waste Electrical and Electronic Equipment.
Through the purchase of this product, the customer is taking on the obligation
to deal with the WEEE in accordance with the WEEE regulations in relation to
the treatment, recycling & recovery and environmentally sound disposal of
the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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GENERAL SAFETY RULES
WORK ENVIRONMENT
1. Keep the work area clean, tidy and well lit. Cluttered and dark areas invite
accidents
2. DO NOT operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when
operating a power tool. DO NOT use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.
2. AVOID accidental starting. Ensure the switch is in the off position before
plugging in. Plugging in power tools that have the switch on invites
accidents.
3. DO NOT overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
4. Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
5. Eye protection manufactured to the current European safety standards
should be worn when operating grinding equipment. Eye protectors must
provide protection from flying particles from the front and the side.
GENERAL USE AND CARE OF POWER TOOLS
1. ALWAYS check for any damage or condition that could affect the
grinder’s operation. Any damaged part should be properly repaired.
2. NEVER use the grinder if it is defective or operating abnormally.
3. NEVER abuse the mains cable. Never yank the cable to disconnect it from
the socket. Keep the cable away from sharp edges/hot surfaces.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE.

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4. NEVER carry out any alterations or modifications to this product.
5. NEVER wipe the machine clean with solvents. Wipe plastic parts with a soft
cloth, slightly dampened with soapy water.
6. NEVER attempt any repairs yourself. If you have a problem with this product
contact your local CLARKE dealer.
7. DO NOT use the tool for any purpose than that described in this manual.
8. ALWAYS maintain the tool with care. Keep it clean for the best and safest
performance.
9. DO NOT force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate which it was designed.
10. DO NOT use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
11. Store idle tools out of the reach of children and DO NOT allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
12. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power
tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
13. Use the power tool and accessories in accordance with these instructions
and in the manner intended for the particular type of power tool, taking
into account the working conditions and the work to be performed. Use of
the power tool for operations different from intended could result in a
hazardous situation.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. NEVER modify the plug in any way.
DO NOT use adapter plugs with earthed (grounded) power tools. Correct
plugs and matching outlets will reduce the risk of electric shock.
2. DO NOT abuse the cable. NEVER use it for carrying, pulling or unplugging
the power tool. Keep the cable away from heat, oil, sharp edges or
moving parts. Damaged or entangled cables increase the risk of electric
shock.
3. DO NOT expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock. If operating the power
tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply.

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4. When operating a power tool outdoors, use an extension cable suitable for
outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock.
BELT/DISC SANDER SAFETY
1. ALWAYS wear a dust mask when using this machine. Be aware that harmful
or toxic dusts could be produced when sanding some woods.
2. ALWAYS use the table to support the workpiece.
3. ALWAYS check to ensure the attachments are secure before starting.
4. ALWAYS maintain a suitable clearance between table and sanding belt.
5. ALWAYS hold the workpiece firmly so that it cannot be torn from your hands
6. ALWAYS ensure that nails or foreign objects have been removed from a
workpiece beforehand. Nails etc. will destroy the belt.
7. NEVER sand pieces which cannot be held firmly by hand.
GRINDING STONE SAFETY
1. Check the speed of the grindstone before fitting to your grinder. NEVER use
a stone with a rpm speed less than the rpm speed of your grinder.
2. The outside diameter and thickness of your accessories must be within the
capacity rating of the power tool. The correct size accessories can be
correctly guarded and controlled.
3. NEVER use a stone that is chipped, cracked or damaged. Fragments from
a broken or damaged grinding stone can cause serious injury. Make sure
that defective stones are destroyed and not used.
4. Bonded abrasive products are breakable and shall therefore be handled
with utmost care. The use of damaged or improperly mounted or used
abrasive products is dangerous and can cause serious injuries.
5. ALWAYS refer to the label for specified usage and observe the safety
information. DO NOT use for purposes other than specified.
6. ALWAYS use the correct stone for it’s intended task. Using the incorrect
stone can cause serious injury.
7. Allow the stone and tool to do the work. NEVER force the workpiece
against the stone as this could cause kickback and/or shatter the stone
causing serious injury.
8. NEVER use a damaged grinding stone. Inspect the stone before each use
for chips, cracks or excess wear. If the tool or accessory is dropped, inspect
for damage or install a new accessory. After fitting the accessory, position
yourself away from the plane of the rotating accessory and run the tool at
full speed. Damaged stones may break apart during this test.

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9. Abrasive products shall be handled and transported with care. Abrasive
products shall be stored in such a manner that they are not subjected to
mechanical damage and harmful environmental influences.
10. DO NOT use separate reducing bushes or adapters to adapt large hole
abrasive wheels. DO NOT force a stone onto a machine or alter the size of
the arbor hole.
BENCH GRINDER SAFETY WARNINGS
1. Hold aNY tool or blade being sharpened firmly to prevent loss of control.
2. NEVER install a abrasive flap wheel or sanding disc on this grinder.
3. ALWAYS replace a cracked grinding wheel immediately.
4. NEVER use damaged or incorrect grindstones. The stone and retaining
fixtures were specially designed for your grinder, for optimum performance
and safety of operation. Inspect the condition of the grinding stone before
use and do not use if any damage is found.
5. ALWAYS use the tool rests to steady the workpiece, the torque of the
spinning grinding wheel may pull the workpiece from your hands.
6. ALWAYS check for damaged parts. Before further use any part that is
damaged should be carefully checked to determine if it would operate
properly and perform its intended function. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that
may affect the tool's operation. A part that is damaged should be properly
repaired or replaced at an authorised service center. Following this rule will
reduce the risk of electric shock, fire or serious injury.
NOTE: Bench grinders used in industrial environments may be subject to
the The Provision and Use of Work Equipment regulations 1992
and/or the training requirement of The Abrasive Wheels
Regulations 1970), or other legislation. If in doubt seek advice
SAFETY SYMBOLS
The meanings of the markings and symbols on the product are shown below
Read this manual
before use and keep
in a safe place for
future reference
Wear eye protection
when using this tool.
Wear ear protection Wear dust mask.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•TheBlue wire must be connected to the terminal marked Nor
coloured Black.
•TheBrown wire must be connected to the terminal marked Lor
coloured Red.
•TheYellow and Green wire must be connected to the terminal
marked E or or coloured Green.
.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Plug must be BS1363/A approved.
Always fit a 5 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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OVERVIEW
No Description No Description
1 Eye Shield 9 Dust Extract Port
2 Flexible Lamp 10 Dust Collector/Belt guard
3 Grinding Wheel Dresser 11 Mounting Bolt Location
4 Belt Tracking Adjustment Knob 12 On/Off Switch
5 Belt Tension Knob 13 Tool Rest
6 Sanding Belt 14 Grinding Wheel
7 Side Guard Release Screw 15 Spark Deflector
8 Sanding Workpiece Rest

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ASSEMBLY
INVENTORY
The machine is supplied with the following items. If any items are missing or
damaged, please contact the dealer where you purchased the product.
• 1 x Eye Guard
• 2 x Tool Rests (1x grinding/ 1 x sanding)
• 1 x Spark Deflector
• 1 x Grinding Wheel (fitted)
• 1 x Sanding Belt (fitted)
• 1 x Wheel Dresser
MOUNTING THE MACHINE ON A WORKBENCH
NOTE: We highly recommend that you bolt this machine securely to a
workbench to gain maximum stability.
1. Using the base of the machine as
a template, mark and drill the
workbench at the positions of the
mounting holes in the base.
2. Bolt the bench grinder to the
bench with suitable bolts, washers
and nuts (not supplied).
FITTING THE GRINDING WHEEL TOOL REST
1. Fix the tool rest to the bench
grinder with the wingnut as shown.
• The tool rest is adjustable and
should be positioned as close as
practical to the grinding wheel.
• Ensure that the tool rest is firmly
fixed and horizontal.

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FITTING THE SPARK DEFLECTOR
Fit the spark deflector to the grinding
wheel guard using the screw and
washers provided.
FITTING THE EYESHIELD
Fit the eyeshield to the grinding wheel
guard using the clamp, bolt and
washers provided.
FITTING THE SANDING WORK REST
Fit the work rest to the sanding belt
guard using the plastic wingnut, nut
and washer provided.
FITTING THE DRESSING TOOL
Mount the dressing wheel on the
bracket on top of the machine.

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USING THE MACHINE FOR GRINDING
SETTING THE SPARK DEFLECTOR AND EYE SHIELD
1. Slacken the spark arrestor
securing screw and position the
arrester so that the bottom edge
is adjacent to the wheel with a
clearance of approximately
2 mm. Tighten the screw to secure
in position.
2. Set the plastic eye shield
mounting in position. It should be
tight enough so that it does not
move under operational
vibration, but loose enough so that it may easily be positioned by hand.
3. Check the grinding wheel guard and make any adjustments necessary
before use.
SETTING THE TOOLREST
1. Slacken the tool rest securing
knob and position the rest so that
it is adjacent to the grinding
wheel with a clearance of
approximately 2 mm. Tighten the
bolt to secure in position.
• NEVER attempt to grind a
piece of metal that is thinner
than the gap between the tool
rest and the grinding wheel.
WARNING: FRAGMENTS FROM A BROKEN/DETACHED GRINDING WHEEL
CAN CAUSE INJURY.
WARNING: ENSURE THAT THE WORKING POSITION ADOPTED DOES NOT
CAUSE OPERATOR FATIGUE WHICH MAY LEAD TO LOSS OF CONTROL OF
THE TOOL BEING GROUND.
WARNING: THE GRINDING WHEEL WILL CONTINUE TO ROTATE BRIEFLY
AFTER THE OFF SWITCH HAS BEEN PRESSED.

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USING THE GRINDING WHEEL
1. Turn the grinding wheel by hand to ensure it is free, then switch ON by
pushing the switch so that the “I“is depressed. To switch OFF push the
switch so that the “0” is depressed.
2. Press the workpiece to be ground, evenly onto the grinding stone and
move the workpiece sideways across the stone. Make sure that at least
half the width of the workpiece always presses on the grinding stone at any
time to avoid damage to the stone.
3. Allow the machine to do the work. DO NOT apply excessive pressure on
the tool when grinding or to the belt when sanding
4. The clearance between the grinding wheel and tool rest should be
maintained. If the clearance gap is greater than the thickness of the metal
being ground there is a danger that the force of grinding will cause the
work piece to be pulled into the gap and is potentially dangerous. An
incorrect gap could also cause “chatter” which could result in damage to
the wheel.
5. The plastic tray can be used to
contain coolant for use during
grinding.
SHARPENING TIPS
SCISSORS
If possible, take the scissors apart to
make the sharpening operation
easier and safer. Remove material
only from the outside surface and
work from the handle end of the blade towards the tip.
KNIVES
Remove metal equally from both faces, working from the handle end of the
blade towards the tip.
USING THE BUILT IN LIGHT
The built in light will come on whenever the machine is switched on.
The arm can be adjusted to set the light in the most suitable position.
WARNING: APPLYIING EXCESSIVE FORCE TO THE GRINDING WHEEL CAN
BE DANGEROUS AND COULD CAUSE DAMAGE TO THE MACHINE. NEVER
ATTEMPT TO USE THE SIDE OF THE GRINDING WHEEL.

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USING THE MACHINE FOR SANDING
SETTING THE SANDER WORK REST
Slacken the wingnut that secures the
work rest in place and position the
rest so that it is adjacent to the belt
edge and at 90 degrees to the belts
surface with approximately 2 mm
clearance. Tighten the wingnut to
secure in position.
USING THE SANDING BELT
1. Switch the motor ON by pushing
the switch so that the “I” is
depressed, and allow the machine to reach full speed. To switch the motor
OFF push the switch so that the “0” is depressed.
2. Hold the workpiece firmly on the work rest and apply slight pressure to the
sanding belt, allowing the machine to do the work.
MAINTENANCE
GENERAL MAINTENANCE
Make sure that all components are tight and secure. ALWAYS have any
damaged or worn parts repaired or replaced by qualified service personnel.
DO NOT attempt to repair the bench grinder unless you are qualified to do so.
The drive motor and bearings are sealed units and require no regular
maintenance. Should you require assistance, contact your service agent.
The grinding stone will wear down with use and may well go out of true. Use
the dressing wheel or stone grader to correct the trueness and to remove
worn, glazed areas from the stone.
The stone will have a finite life expectancy dependant upon the nature of the
work being done. Periodically, make a note of the wheel diameter and
replace the (150mm dia) wheel if it reduces to as little as (130mm) in diameter.
WARNING: ENSURE THAT THE WORKING POSITION ADOPTED DOES NOT
CAUSE OPERATOR FATIGUE WHICH MAY LEAD TO LOSS OF CONTROL OF
THE WORKPIECE BEING SANDED.
WARNING: THE SANDING BELT WILL CONTINUE TO ROTATE BRIEFLY AFTER
THE OFF SWITCH HAS BEEN PRESSED.

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INSTALLING A NEW GRINDING WHEEL
To renew or change the grinding wheels, proceed as follows.
1. Switch off and un-plug from
power supply. Remove the
grinding wheel cover by
loosening the three retaining
screws and twisting the guard
anti-clockwise to disengage it
from the machine.
2. Hold or jam the sanding belt roller
to stop the drive shaft rotating and
remove the nut and retaining disc
securing the grinding wheel,
remembering that the nut has a
LEFT HAND THREAD.
3. Remove the used wheel and
replace with a new one.
• DO NOT overtighten the wheel
retaining nut.
4. Refit the grinding wheel cover and re-adjust the tool rest and spark arrester
brackets to suit the new wheel.
5. Switch the machine on and allow it to rotate freely for at least one minute
DRESSING A NEW STONE
New grinding stones are frequently not true, or in time can become grooved,
glazed (built-up), out of round, or otherwise mis-shapen. To correct these
defects, a grinding stone dresser is supplied with the machine. Further items
are available from your CLARKE dealer.
• ET125 Grinding Wheel Dresser - Part No:1700225
• ET154 ½ Carat Diamond Tip Wheel Dresser - Part No:1700329
1. If the grinding stone is new, allow it to spin for a minute with no load. Check
that it is spinning straight and true. If not, it will require dressing before use.
WARNING: NEVER OPERATE THE GRINDING WHEEL WITHOUT THE GUARD
FITTED IN POSITION.

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2. Stand to the side of the stone and hold the dresser handle firmly. Place the
dresser on the tool support so that its wheels can move freely (i.e, the
exposed part of the wheel should be facing up). Run the stone and apply
the dresser to the surface of the stone.
3. When the abrasive wheel starts to become clogged with debris, use the
dresser tool supplied to clean (dress) it
CHANGING THE SANDING BELT
To renew or change the sanding belt proceed as follows:
1. Unplug from the power supply.
Remove the sander side cover by
unscrewing the securing screw.
2. Slacken the top roller securing
wingnut, allowing the top roller to
move slightly off its axis as shown.
3. Slide the belt off and replace with
a new one, ensuring it lies
centrally on the top and bottom
rollers
4. Retighten the top roller securing
wingnut till it becomes firm but
NOT too tight. The belt should now
be fairly taught and positioned
centrally on the rollers.
IMPORTANT: The belt needs just
enough tension to ensure that it does
not slip on the rollers whilst under
load, however too much tension will
shorten the working life of the belt
and the machine.
5. Replace the sanding belt cover.
6. Rotate the belt by hand whilst screwing the Tracking Adjustment screw in or
out to ensure the belt runs centrally on the rollers. Turn the screw
anticlockwise to move the belt outwards (towards the outer cover), or
clockwise to move inwards.
7. When satisfied, plug the machine into the power supply and switch on.
Make fine adjustments with the Tracking Adjustment screw if necessary.
CLEANING & STORAGE
Clean the exterior of the machine if required using a mild detergent or mild
solvent. NEVER immerse the machine in water. To reduce any fire hazard, keep

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any cooling vents clear. If not bolted to a workbench, store the grinder in a
clean, dry location, out of reach of children.
ACCESSORIES
TROUBLESHOOTING
Description Part No
Grinding Wheel - Fine (1/2” bore) 6501043
Grinding Wheel - Medium (1/2” bore) 6501044
Grinding Wheel - Coarse (1/2” bore) 6501045
Grinding Wheel Dressing Tool - GWD1 6501120
Sanding Belts - Fine (pack of 5) 6502115
Sanding Belts - Medium (pack of 5) 6502120
Sanding Belts - Coarse (pack of 5) 6502125
Bench Grinder Stand CBGS2 6501142
Problem Possible Cause Action
Motor doesn't start a) ON/OFF switch
damaged
b) Switch cable damaged
c) ON/Off relay damaged
d) Fuse blown
e) Motor burnt out
a-d) Replace all damaged
parts before using the
machine.
e) Contact your service
centre to have machine
repaired by a skilled
technician
Machine gets
slower during work
Too much pressure on the
workpiece
Reduce pressure on the
workpiece
Sanding belt comes
off drive pulleys
Belt does not run straight Reset the tracking and
tensioner
Wood gets burnt
during sanding
a) Sanding belt dirty
b) excessive pressure on
the workpiece
a) Replace belt
b) Reduce pressure on work
piece

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COMPONENT PARTS

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COMPONENT PARTS
No Description No Description
1 Screw 31 Wingnut
2OuterGuard 32Washer
3Locking nut 33 Flat Washer
4 Retaining Disc 34 Screw
5 Grinding Wheel 35 Eyeshield
6 Bolt 36 Work Support
7 Spring Washer 37 Flat Washer
8RearGuard 38 Screw
9SparkDeflector 39Nut
10 Nut 40 Screw
11 Screw 41 Capacitor
12 Eyeshield Support Bracket 42 Capacitor Bracket
13 Washer 43 Cable Clamp
14 Flat Washer 44 Screw
15 Bolt 45 Plastic Base Plate
16 Nut 46 Cable Gland
17 Clamp 47 Power Cable
18 Support Plate 48 Lamp Assembly
19 Coachbolt 49 Lightbulb
20 Stud and Nut 50 Nut
21 Dressing Wheel Unit 51 Switch Housing
22 End Housing 52 ON/Off Switch
23 Motor Cover 53 Screw
24 End Seal 54 Washer
25 Bearing 55 Rubber Foot
26 Stator 56 Plastic Coolant Tray
27 Cable Gland 57 Base Plate
28 Rotor 58 Tool Rest
29 Screw 59 Nut
30 Nut 60 Dresser Mounting

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COMPONENT PARTS
PRODUCT SPECIFICATIONS
No Description No Description
61 Top Roller Assembly 74 Tensioning Bracket
62 Belt (5-pack) 75 Tensioning Rod
63 Outer cover 76 Tensioning Spring
64 Drive Roller Screw 77 Locking Nut
65 Main Housing Spring Washer 78 Nut
66 Washer 79 Retaining Nut
67 Screw 80 Screw
68 Belt Support Platen 81 Spring washer
69 Large Tensioning Wingnut 82 Flat Washer
70 Flat Washer 83 Extract Duct
71 Spacer 84 Cap Nut
72 Spring 85 Screw
73 Tracking Wingnut 86 Flat Washer
Feature Value
Overall Dimensions (mm) 390 (H) x 290 (W) x 350 (D)
Weight 10.25 kg
Grinding Stone Dimensions 150 dia x 20 mm thickness (12.7 mm bore)
Rated Voltage / Frequency 230 V / 50 Hz
Motor Wattage 250 W
No Load Speed 2850 rpm
Duty Cycle Classification S2 (30 minutes on in any 60 minutes)
No load belt speed 15.6 m/s
Belt Length 686 mm
Belt Width 50 mm

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DECLARATION OF CONFORMITY-UK