Clarke CTS11 Installation and operation manual

1206
Part Number 6500750
Operating & Maintenance
Instructions
10”TABLE SAW
Model CTS11
©
10”TABLE SAW
Model CTS11

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Thank you for purchasing your new CLARKE 10” TABLE SAW, which is designed for DIY, and
hobby use ONLY.
Before attempting to operate this machine, please read this instruction manual thoroughly
and follow all directions carefully. In doing so you will ensure the safety of both yourself and
others around you, and, at the same time, you should look forward to it providing long and
trouble free service.
GUARANTEE
This product is guaranteed against faults in manufacture for 12 months from purchase date.
Keepyourreceiptasproofofpurchase.Thisguaranteeisinvalidiftheproducthasbeenfound
to have been abused in any way, or not used for the purpose for which it was intended, or to
have been tampered with in any way. The reason for return must be clearly stated. This
guarantee does not affect your statutory rights.
CONTENTS
Specifications .............................................................................................4
Safety Instructions ......................................................................................5
Electrical Connections...............................................................................8
Features .......................................................................................................9
Glossary of Terms......................................................................................10
Unpacking and Checking Contents ......................................................11
Assembly...................................................................................................12
Mounting the Saw.....................................................................................16
Important Checks before Starting ..........................................................18
Operation ..................................................................................................18
Starting & Stopping ....................................................................18
Adjustments ..............................................................................................19
Cutting Methods .......................................................................................22
Maintenance ............................................................................................26
Changing the Blade ..................................................................26
Renewal Motor Brush .................................................................27
Trouble Shooting .......................................................................................28
Parts Lists and Diagrams ..........................................................................29

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SPECIFICATIONS
Model No ..............................................CTS11
Part No...................................................6500753
Motor .....................................................230V~ 50Hz 1ph
Power rating ..............................1.5Kw
Speed ........................................4435 rpm
Fuse rating .................................13 Amps
Saw Blade .............................................10” dia. (254x16mm) TCT
Maximum depth of cut at 0O..............75 mm
Maximum depth of cut at 45O............55 mm
Product Weight.....................................23.5 kg
Noise level at operating position........112.3dB LWA (under load)
Dimensions (LxWxH) .............................668 x 468 x 301 mm
Dimensions (LxWxH) with extensions...848 x 730 x 301 mm
Use of machine
This machine is designed to rip and cross cut wood exclusively, up to a maximum thickness of
75mm.
For correct operation it must be fixed and operated as laid down in this manual.
This saw is intended for DIY, and hobby use ONLY.
Restrictions of use
This saw is NOT suitable for cutting:
•Timber greater than 75mm in thickness.
•Metal, Stone, Rubber, Plastic, Bones, Etc.
•Logs or round timber.
DO NOT use to rebate, tenon, mould or groove.
DO NOT fit any other tool or combination of blades.
DO NOT use as a free standing machine or as a hand held machine.
DO NOT modify the machine or its guards/controls in any way.
DO NOT use with any covers/guards removed.
When disposing of this product, it must be disposed of according to law. Do not dispose
of with general waste.

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SAFETY INSTRUCTIONS
KEEP WORK AREA CLEAN : Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT: Do not expose power tools to rain. Do not use power tools in
damp, or wet locations. Keep the work area well lit. Do not use this saw in the presence of flammable
liquids or gases.
GUARD AGAINST ELECTRIC SHOCK: Avoid body contact with earthed, or grounded surfaces, e.g. pipes,
radiators, ranges, refrigerators etc.
KEEP CHILDREN AWAY: Do not let children, or persons not involved in the work, touch the tool, or the
extension lead and keep them away from the work area.
STORE IDLE TOOLS: When not in use, all tools should be stored in a dry, locked up place, out of reach of
children.
DO NOT FORCE THE TOOL: It will do the job better and safer at the rate for which it was intended.
USE THE RIGHT TOOL: Do not force small tools, to do the job of a heavy duty tool. Do not use tools for
purposes not intended.
DRESS PROPERLY: Do not wear loose clothing, or jewellery that can be caught in moving parts. Non-skid
footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.
SAFETY GLASSES: Use safety glasses when operating this tool.
DUST MASKS: If the work is dusty, use dust masks to reduce the risk of inhalation of harmful dust.
CONNECT DUST EXTRACTION EQUIPMENT: Always connect a suitable vacuum cleaner attachment.
PROTECT YOUR EARS: Hearing protection should be worn when using this tool.
DO NOT ABUSE THE MAINS LEAD: Never pull the mains lead to disconnect it from the mains socket. Keep
the mains lead away from heat, oil and sharp edges.
SECURE THE WORK: Use clamps, or vices to hold the workpiece. It is safer than using your hand.
DO NOT OVERREACH: Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE: Keep the blade clean for better and safer performance. Follow the
instructions for changing the blade. Inspect the mains lead periodically and if damaged have it
repaired by an authorised service facility. Inspect extension leads periodically and replace if damaged.
Keep all handles and grips dry, clean and free from oil and grease.
DISCONNECT TOOLS: Disconnect tools fro mains supply when not in use, before servicing and when
changing accessories such as blades.
REMOVE ADJUSTING KEYS AND WRENCHES: Form the habit of checking to see that all keys and adjusting
wrenches are removed from the tool before turning it on.
TRANSPORTING THE TABLE SAW: When moving or transporting the table saw, only lift from the table top.
Do not use the blade guard for lifting, moving or transporting the saw.

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SAFETY INSTRUCTIONS
USE OUTDOOR EXTENSION LEADS: When the tool is used outdoors, use only extension leads intended for
outdoor use and so marked. Always make sure that the extension lead is suitably rated for the tool.
Position the extension lead so that it does not create a hazard.
STAY ALERT: Watch what you are doing. Use common sense. Do not operate tools when you are tired.
CHECK DAMAGED PARTS: Before further use of the tool, any part that is damaged should be carefully
checked to determine that it will operate properly and perform its intended function. Check for
alignment of moving parts, free running of moving parts, breakage of parts, mounting and any other
conditions that may affect its operation. Any part that is damaged should be properly repaired, or
replaced, by authorised service personnel, unless otherwise indicated in this User Guide. Have defective
switches replaced by authorised service personnel. Do not use the tool if the switch does not turn it on
and off.
WARNING: The use of any accessory, or attachment, other than those recommended in this User Guide,
may present a risk of personal injury.
HAVE YOUR TOOL REPAIRED BY A QUALIFIED PERSON: This electric tool is in accordance with the relevant
safety requirements. Repairs should only be carried out by qualified persons using original spare parts,
otherwise this may result in considerable danger to the user.
SAW BLADES: Do not use saw blades which are damaged or deformed. Use only saw blades
recommended by the manufacturer which conform to EN847-1 . Do not use High Speed Steel (HSS)
blades. Use only saw blades for which the maximum possible speed is not less than the maximum
spindle speed (no load speed) of the table saw and the material to be cut.
USE THE BLADE GUARD: Make sure that the blade guard moves freely on it’s pivot point and that the
front of the guard is always in contact with the saw table when not cutting. Always use the blade guard
and riving knife for every operation.
NEVER: Use this saw for non-through cutting operations.
SUITABLE MATERIALS: Do not use the saw to cut materials other than wood.
MAXIMUM DEPTH OF CUT: The maximum depth of cut of this table saw is 75 mm. See the Product
Specification on page 4.
PROVIDE ADEQUATE SUPPORT FOR LONG WORKPIECES: Provide adequate support to the rear and sides
of the saw table for wide, or long pieces of work. Saw horses or similar devices should be used to
prevent the ends of the workpiece from drooping.
ASSEMBLY: Do not operate this saw until it has been fully assembled and correctly prepared for use in
accordance with the instructions in this User Guide.
MIND YOUR HANDS: Keep your hands well away from the blade area at all times. Do not place them in
the path of the blade when operating the saw.
WEAR GLOVES: Wear gloves when handling saw blades and rough material. Saw blades should be
carried in a holder whenever practical.
SECURE HANDLES AND CLAMPS: Make sure that all handles, clamps and guards are securely fitted
before operating the saw. Do not perform any cutting operation freehand.

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SAFETY INSTRUCTIONS
USE THE MITRE GAUGE: Always hold the work firmly against the mitre gauge fence when cross cutting.
LOCK THE GUIDES: Always ensure the rip fence guide is securely fastened when in use.
USE A PUSH STICK: Use a push-stick to feed the workpiece past the saw blade. The push stick should
always be stored with the machine when not in use.
DO NOT WORK FREE-HAND: Never perform any operation ‘free-hand’ i.e. do not use your hands alone
to support, or guide the workpiece. Always use either the parallel fence guide, or the mitre gauge (as
appropriate) to position and guide the work.
STAY CLEAR :Never stand, or have any part of your body in line with the path of the saw blade. A small
cut-off piece could be caught by the back of the blade and thrown towards the operator. Stand to
one side of the blade. Keep your hands out of the line of the saw blade.
CROSSCUTTING: Move the parallel fence guide out of the way when crosscutting. Never use the parallel
fence guide as a cut-off gauge when crosscutting.
SWITCH OFF: If off-cuts of wood become jammed in the machine, switch off and disconnect from the
mains supply before removal.
STALLED BLADE: If the blade stalls, or stops while cutting, switch off and disconnect from the mains supply
before attempting to free the blade.
RIPPING: When ripping or bevel ripping, always use the parallel fence guide, together with the push
stick. Never make these cuts freehand. The blade could bind in the cut and cause a kickback .
MOUNTING THE SAW TABLE: Mount the table saw to the stand or workbench before performing any
cutting operations.
REMOVE THE MITRE GAUGE: Remove the mitre gauge from the table during any cutting operations
which involve the parallel fence guide.
MAXIMUM BLADE EXTENSION: Have the blade extended to approximately 22mm above the top of the
workpiece. Additional blade exposure would be potentially dangerous.
DO NOT REACH OVER: Do not reach over, or behind the blade for any reason.
SMALL PIECES AND TRAPPED PIECES: Do not pick up small pieces of cut-off material from the table.
Remove them by pushing them off the table with the push stick. They could be thrown back at you by
the rear of the blade. Do not remove small pieces of cut-off material that may become trapped inside
the blade guard while the saw is running. This could endanger your hands, or cause a kickback . Turn
the saw OFF and when the blade has stopped turning, lift the guard and remove the piece of debris.
REBATING AND GROOVING: Rebating and grooving should not be undertaken on the saw.
SLOTTING: The table saw must not be used for slotting (stopped groove).

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ELECTRICAL CONNECTIONS
WARNING! THIS APPLIANCE MUST BE EARTHED.
Connect the mains lead to a 230 volt (50Hz) domestic electrical supply via a standard 13 amp
BS 1363 plug fitted with a 13 amp fuse, or a suitably fused isolator switch.
IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible cord of this appliance may not correspond with the coloured
markings identifying terminals in your plug, proceed as follows:
Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter “E” or
Earth symbol ‘ ‘ or coloured GREEN or GREEN & YELLOW.
Connect BROWN coloured cord to plug terminal marked letter “L” or coloured RED.
Connect BLUE coloured cord to plug terminal marked letter “N” or coloured BLACK.
We strongly recommend that this unit is connected to the mains supply via a Residual
Current Device (RCD).
IMPORTANT!
If this appliance is fitted with a plug which is moulded onto the electric cable (i.e. non- re-
wireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a danger of
electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement
is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most electrical
stockists.
Fuse Rating
Thefuse intheplugmustbe replacedwith oneofthesamerating (13 amps) andthisreplacement
must be ASTA approved to BS1362.
Extension Cable
If an extension cable is fitted, ensure the minimum cross section of the conductor is 1 .5mm2for
up to 15 metres in length, and 2.5mm2for up to 25 metres.
WARNING:
If the power cable is worn or cut, or damaged in any way, have it replaced

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FEATURES
Fig.1
1. The switch panel incorporates the ON and OFF switches.
2. A dust extraction port is provided at the rear of the machine. A vacuum extractor with a suitable
flexible hose (30mm diameter), may be connected if required.
3. The table is provided with two slots, one each side of the saw blade, running front to back. These
slots are for use with the mitre gauge when cross cutting either square or mitres and is explained
under ‘Operation’. A scale on the mitre gauge indicates the angle at which the workpiece is being
mitred.
4. Four holes are provided in the base so that the saw may be bolted to a table stand. Please note
that the machine MUST be firmly secured to either a workbench or a stand to ensure its complete
stability.
NOTE: The stand illustrated is designed specifically for the CTS11 and is available from your Clarke
dealer.
5. The blade height adjuster raises or lowers the blade.
6. The blade angle adjuster, allows the saw blade to be tilted to any angle from 0Oto 45O, as shown
on the scale on the front panel.
7. The rip fence is for use when rip cutting timber. It locates on the front rail and can be easily moved
or locked in place by pushing the locking handle down.
8. A mitre gauge assembly may be used either side of the saw blade, the mitre gauge fence allows
the workpiece to be held at any angle for accurate cross cutting.
9. The blade guard protects the operator and must ALWAYS be in place and working properly.
WARNING: THIS MACHINE IS NOT DESIGNED FOR ‘NON-THROUGH CUTTING’ OPERATIONS
10. The table insert is removable to facilitate the installation or removal of the saw blade, and must
ALWAYS be in place when the table saw is being used.

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Crosscut A cutting operation made across the width of the workpiece - across the
grain.
Featherboard A device which can help guide workpieces during rip type operation.
Heel Misalignment of the blade.
Kerf The amount of material removed by the blade in a through cut.
Kickback An uncontrolled grabbing, and throwing of the workpiece back toward
the front of the saw during a rip type operation.
Leading End The end of the workpiece which, during a rip type operation, is pushed
into the cutting tool first.
Push Stick A device used to feed the workpiece through the saw during narrow
ripping type operation and which helps keep the operator’s hands well
away from the blade.
Push Block A device used for ripping type operations too narrow to allow use of a
push stick.
Rabbet A notch in the edge of a workpiece.
Ripping A cutting operation along the length of the workpiece - in the direction of
the grain.
Riving Knife Positioned behind the saw blade to prevent wood closing and jamming
after being cut.
GLOSSARY OF TERMS

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UNPACKING AND CHECKING CONTENTS
The Table Saw is shipped complete in one carton.
Separate all parts from the packing materials and check to ensure that all components are accounted
for, according to the following list, before discarding any packing material.
Should any component be missing or damaged in transit, please contact your CLARKE dealer
immediately, or CLARKE Customer Service Department on 020 8558 7400
WARNING!
DO NOT plug the table saw into the mains until it is fully assembled and checks made
according to these instructions.
Fig.2

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ASSEMBLY
IMPORTANT:
Take great care to avoid contact with the saw teeth which are extremely sharp
when performing the following operations.
Handle
1. Attach the handle to the blade angle adjuster as
shown.
2. Use the screw to secure the handle to the shaft.
Table Extensions
1. Lower the blade as far as possible.
2. Carefully turn over the table saw so that it rests on
its table and remove the bottom grille.
3. Attach 2 short extension support struts, to each
side with a single M6x15 bolt, using a flat and
spring washer on the inside.
DO NOT tighten at this stage.
4. Attach each Table Extension, noting that they
are ‘handed’ i.e. left hand and right hand, due to
the positioning of the support strut securing holes.
5. Secure each extension to the table with bolts with
washers, taking great care NOT to cross thread
the bolts.
Attach the support struts to each extension. Tighten the nuts whilst pushing down on the extension,
to ensure it lies flat and level with the table.
6. Repeat the process using the 2 long extension support struts and the rear table extension.
7. Replace the bottom grille and, with assistance, turn the table saw on to its base.
NOTE: If the optional stand is to be used, the saw should be bolted to it at this stage.
Fig. 3
Fig. 4

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Fig. 7
Riving Knife
1. Remove the table insert.
2. Raise the blade as far as possible. You may find it helpful to adjust the blade angle, so that the
blade lays on its side.
3. Slide the Riving Knife into position, and adjust the Riving knife so that a clearance of no more than
5mm exists between blade and knife, and along the full length of the riving knife, as shown in Fig. 5
4. Tighten the riving knife securing bolts as
shown in Fig. 4.
5. When satisfied, tighten the riving knife securing bolt before replacing the Table Insert.
Note:
Make sure that the Riving Knife is directly in line with the blade at all times. If at any time it
becomes misaligned, it must be straightened before the table saw is used.
✘✘✔
Fig. 6
Fig. 5

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Fitting The Blade Guard
1. Raise the saw blade as far as possible.
2. Attach the blade guard to the riving knife, as
shown.
• The guard should be secure, but capable of
dropping under its own weight.
Rip Fence
The rip fence has the following parts:
A. The handle assembly ‘A’
B. The fence ‘B’
C. Two fixings, each comprising a coach bolt and securing knobs ‘C’.
1. Slide the two coach bolts (c) into the fence (b) as shown above.
2. Place the fence onto the handle assembly, making sure that the two coach bolts locate into the
slots provided.
3. Tighten the securing knobs (c) to fix the fence to the handle assembly.
Note: The rip Fence has two slots, allowing the fence to be attached in the ‘high’
or ‘low’ position
Fig. 10
Fig. 9
Fig. 8
a
b
c

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Dust Outlet
1. Connect a vacuum cleaner hose to the dust
outlet port on the rear of the table saw.
Fig. 11

16
MOUNTING THE SAW
IMPORTANT
If the saw is to be a permanent fixture, ensure it is sited in an area with adequate
illumination and power supply.
DO NOT place it where you will be working in your own shadow, or where extension
cables are required - these are hazardous in a workshop environment.
If the table saw is to be used in a permanent location, it should
be fastened securely to a firm supporting surface such as a
stand or workbench, using the four mounting holes in the base.
A Floor Stand, specially designed for your CTS11 Table Saw is
available from your CLARKE dealer .
Holes should be drilled through the supporting surface of the
workbench using the dimensions illustrated and the machine
should be bolted down firmly.
If a VACUUM DUST EXTRACTION device is not to be used, an
opening MUST also be made in the workbench, the same size as
the opening in the bottom of the saw. (which houses the Bottom
Grid). This is in order to allow the saw dust to drop through.
Dimensions of the opening are shown in Fig.12.
IMPORTANT
Ensure the Bottom Grid is in place when bolting the machine to the workbench.
1. Each of the four mounting holes should be bolted securely using 8mm bolts (not included) which
should be 12mm longer than the thickness of the bench top.
2. Locate and mark where the saw is to be mounted.
3. Drill four (4) 10mm diameter holes through workbench.
4. Place the table saw on the workbench aligning the holes in the base with the holes drilled in the
workbench.
5. Insert four (4) 8mm bolts and tighten.
Mounting to Plywood
An alternative method of securing your table saw is to fasten the saw base to a mounting board,
600x600mm minimum size, to prevent the saw from tipping whilst in use. A good grade of plywood with
a minimum thickness of 19mm is recommended.
1. Follow the instructions for mounting to a workbench, substituting a plywood board with a minimum
size of 600x600mm.
The opening in the board should be the same as that shown in the diagram above.
To secure the table saw to the plywood board use 8mm countersunk screws with lock washers and
hex nuts (not included). Screw length must be at least 12mm more than the thickness of the
mounting board.
419mm(16.5”)
330mm(13”)
286mm(11.25”)
305mm(12”)
opening
in bottom
of saw
MountingHoles
Fig.12

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NOTE: For proper stability, holes must be counter sunk on the underside of the plywood so that screw heads
are flush with the bottom surface of the mounting board.
IMPORTANT
Ensure the Bottom Grid is in place when bolting the machine to the workbench.
2. Securely clamp the board to a workbench
using two or more “G” clamps, as illustrated
in Fig. 13. Fig.13

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IMPORTANT CHECKS - BEFORE STARTING
IMPORTANT:
Before attempting to use the machine, it is necessary to ensure the various
components are correctly adjusted, and securly fitted.
•MAke sure the Saw is fitted to the bench or stand securely.
•Make sure that the blade is securly fitted.
•Make sure that the blade guard is fitted securly and is capable of dropping under its own
weight.
•Remove all tools and pieces of wood from the top of the table.
•If the rip fence is being used, make sure it is secure.
•Make sure the saw blade is at the required height and that the angle lock knob is tight before
use.
OPERATION
Starting And Stopping The Machine
The ON and OFF switches are located on the front of the table saw.
1. Plug the mains plug into the mains supply.
2 Press the Green button of (I).
• The table saw will now start. Always allow the blade to reach full speed before performing any
cutting operations.
To switch the saw off:
4 Push the Red button (O).
• The table saw will stop.
NOTE: The blade will continue to rotate for a few seconds after the saw has been switched
off.
If, during use, the power is interrupted for any reason, the table saw will automatically switch OFF.
• It will not start again when power is restored.
You can restart the table saw by pressing the Green ON button.

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Overload Cut-Out
Your machine also features an overload cut-out device, so that if the machine is overloaded (due to
feed pressure being too great, a dull blade or low voltage etc.), the overload relay will intervene and
the motor will automatically cut out. In this event:
a. Disconnect from the mains supply.
b. Allow the motor to cool for at least five minutes.
c. Push the reset button, adjacent to the ON/OFF switches, which resets the overload
device.
d. Plug the machine back into the mains supply, and switch the saw back on.
WARNING!
THE MACHINE MUST BE IN THE OFF POSITION, AND THE PLUG REMOVED FROM THE POWER
SOURCE WHILST COOLING DOWN TAKES PLACE. THIS PREVENTS ACCIDENTAL STARTING WHEN
THE RESET BUTTON IS PUSHED, AS THE NO VOLT RELEASE WILL NOT HAVE TRIPPED .
ADJUSTMENTS
Changing The Blade Height
Turn the blade height handle to adjust the height of
the blade.
•Rotate the blade height adjuster clockwise to
lower the blade.
•Rotate the blade height adjuster
anticlockwise to raise the blade.
Changing The Blade Angle (Bevel Cutting)
Turn the blade angle adjustment dial to adjust the
angle of the blade ( 0-45 degrees ).
1. Loosen, the blade angle locking knob.
•Rotate the blade angle adjuster clockwise to
increase the angle.
•Rotate the blade angle adjuster anticlockwise
to decrease the angle.
2. Tighten the blade angle locking knob.

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Using The Mitre Gauge
1. Slide the securing bolts into the slot on the
fence as shown.
2. Slide the mitre gauge assembly into one of the
slots on the table.
3. Loosen the Locking knob and set the mitre gauge
to the required angle.
4. Tighten the Locking knob.
5. The mitre gauge is suitable for most
applications but for extra accuracy, a
protractor or other measuring device should
be used when setting the cutting angle. Test
the accuracy of the angle on a piece of
scrap material before cutting the workpiece.
Mitre Gauge Adjustment
To produce an accurate cut at 90Oyou should check the gauge as follows:
1. Loosen the lock knob and, using a set square as shown , set
the slide bar at 90Oto the body.
2. Tighten the Locking knob and re-check with the square to
ensure no movement has taken place during the tightening
process.
• The graduations on the mitre gauge provide accuracy
for average woodworking. In some cases where extreme
accuracy is required, make a trial cut and then recheck it
with an accurate square or protractor.
• When using the left hand groove, hold the workpiece
firmly against the mitre gauge head with your left hand,
and push with your right hand.
•When using the right hand groove, hold the work piece with the right hand and push with the
left.
WARNING: THE RIP FENCE MUST BE REMOVED FROM THE TABLE WHEN USING THE MITRE GAUGE.
Fig. 16
Fig. 17
Fig. 18