Clarke Metalworker CBS45MD Installation and operation manual

6” (152mm) BANDSAW
MODEL CBS45MD
OPERATING & MAINTENANCE
INSTRUCTIONS
6” (152mm) BANDSAW
0707

When disposing of the electrical components of this product, do not dispose of with general waste. They must be disposed
of according to the laws governing Waste Electrical and Electronic equipment, at a recognised disposal facility.
2
Specifications
Part No ........................................................................... 6460060
Motor ............................................................................. 230V, 50Hz, 1Ph
Power Rating ................................................................. 0.5hp
Fuse Rating .................................................................... 13 Amps
Blade Size ...................................................................... 1/2” X 0.025 X 64½” - 14TPI
Blade Speed ................................................................. 20, 29, 50M/min.
Cutting Capacity at 90o.......... Round ........................ 100mm Dia.
Flat ............................. 100X150mm
Angle Cut ...................................................................... 0 - 45 Degrees
Weight (unpacked) ..................................................... 64kg net
Noise Level (Sound Power Level) ................................ less than 78dB Whilst Cutting.
CLARKE CUTTING OIL Part No. 1 Litres ................ 3051059
5 Litres ................ 3051061
Available from your Clarke dealer.
Please contact your nearest dealer, or CLARKE International, as follows:
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
Parts & Service contacts
DECLARATION OF CONFORMITY
We declare that this product complies with the following standards/directives
98/37/EC
Product Description: Metal Cutting Bandsaw
Model No: CBS45MD
Serial/Batch No: See machines’ Data Plate
signed:
Service manager

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Thank you for purchasing your new Clarke Metal Cutting Bandsaw, designed for light industrial
use ONLY.
Before attempting to operate this bandsaw please read this instruction manual thoroughly
and follow all directions carefully. This is for your own safety and that of others around you,
and to ensure the machine will provide long and trouble free service.
Guarantee
This product is guaranteed against faults in manufacture for 12 months from purchase date.
Keep your receipt as proof of purchase.
This guarantee is invalid if the product has been abused or tampered with in any way, or
not used for the purpose for which it is intended.
The reason for return must be clearly stated. This guarantee does not affect your statutory rights.
Contents
Specifications ...................................................................................... 2
Declaration of Conformity .................................................................. 2
Parts and Service contacts ................................................................ 2
General Safety Precautions ............................................................... 4
Additional Safety Precautions for Band Saws ................................... 5
Electrical Connections ........................................................................ 6
Know your Band Saw .......................................................................... 7
Assembly ............................................................................................. 8
Adjustments and Maintenance ....................................................... 11
Blade Guide Bearing Adjustments ................................... 11
Blade Guide Assembly Adjustment ................................. 12
Blade Tension Adjustment ................................................. 12
Blade Selection .................................................................. 12
Changing Blade Speed ..................................................... 13
Changing the Blade .......................................................... 13
Blade Tracking Adjustment ............................................... 14
Adjusting Blade Angle ....................................................... 15
Lubrication .......................................................................... 15
Methods of Operation ....................................................................... 16
Horizontal Cutting .............................................................. 16
Vertical Cutting .................................................................. 16
Troubleshooting ................................................................................. 17
Parts Lists and Diagrams ............................................................. 18-19

WARNING!
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator or damage to machinery may result.
✔ALWAYS read the manual carefully. Know your machine. Learn its applications and
limitations, as well as the specific potential hazards peculiar to it.
✔ALWAYS keep guards in place and in working order.
✔ALWAYS earth your machine. The machine is equipped with three-pin plug, which should
be plugged into a three-pin electrical socket. NEVER remove the earth pin.
✔ALWAYS remove adjusting keys and wrenches. Form the habit of checking to ensure
that keys, wrenches and tools, are removed from the machine.
✔ALWAYS keep work area clean. Cluttered areas and benches invite accidents.
✔ALWAYS check for damage. If any part of the machine, (eg. A cover or guard) is
damaged, it should be carefully inspected to ensure that it can perform its intended
function correctly. If in doubt, the part should be renewed. Damage to moving parts
or major components should be Inspected by a qualified technician before operating.
✔ALWAYS make workshop childproof - with padlocks, master switches or by removing
starter keys.
✔ALWAYS keep children and visitors away. All children and visitors should be kept a safe
distance from work area
✔ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux should
be provided. Ensure that lighting is placed so that you will not be working in your own
shadow.
✔ALWAYS use the right tool. Don’t force a tool or attachment to do a job for which it
was not designed.
✔ALWAYS wear proper apparel. Loose clothing, gloves, neckties, rings, bracelets, or
other jewellery may get caught in moving parts. Nonslip footwear is recommended.
Long hair should be contained.
✔ALWAYS use safety glasses. Everyday eyeglasses only have impact resistant lenses,
they are NOT safety glasses.
✔ALWAYS avoid accidental starting. Switch Machine OFF before plugging in.
✔ALWAYS maintain tools in top condition. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating and changing accessories.
✔ALWAYS disconnect the machine before servicing or changing accessories.
✗NEVER overreach. Keep proper footing and balance at all times.
✗NEVER use in dangerous environment. Don’t use machinery in damp or wet locations,
or expose them to rain. Keep work area well lit.
General Safety Precautions
For Operating Machinery
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✗NEVER stand on the machine. Serious injury could occur if the machine is tipped
over. Do not store materials above or near the machine such that it is necessary to
stand on the machine to get to them.
✗NEVER operate a machine when under the influence of alcohol, drugs or medication.
✗NEVER force the machine. It will do the job better and safer, at the rate for which it
was designed.
Additional Safety Rules For Bandsaws
WARNING!
This machine must not be modified or used for any purpose other than that
for which it is designed.
✔ALWAYS wear suitable eye protection, manufactured to the latest European Safety
Standards, when using the bandsaw.
✔ALWAYS Ensure the proper electrical regulations are followed, and that the machine is
properly earthed.
✔ALWAYS ensure all spanners, wrenches etc., are removed from the machine before use.
✔ALWAYS ensure the workpiece is properly secured using the vice...NEVER hold by hand
when cutting, unless using the vertical cutting table.
✔ALWAYS make adjustments with the power OFF.
✔ALWAYS cut at correct speed for the type of material being cut.
✔ALWAYS keep your hands and fingers clear of the blade when sawing.
✔ALWAYS set the blade guide/guard assembly as close as possible to the workpiece.
✔ALWAYS switch off the saw, and make sure the blade has come to a complete stop
before examining or removing the workpiece.
✔ALWAYS keep the saw properly adjusted, paying particular attention to the blade
tension and the blade guides.
✔ALWAYS disconnect the saw from the mains supply before removing the blade cover.
✔ALWAYS check the coolant DAILY. Ensure it is clean and of the correct mix.
✔ALWAYS Wipe the machine surfaces dry at the end of the day.
✔ALWAYS disconnect from the power supply before carrying out any maintenance tasks.
✗NEVER operate this machine unless you are thoroughly familiar with it. If there is any
doubt whatsoever, you should consult a qualified person.
✗NEVER operate the machine until it is completely assembled, and this entire manual,
has been read and understood.
✗NEVER leave the Bandsaw unattended whilst it is running. Turn power OFF and Don’t
leave until it comes to a complete stop.
✗NEVER allow suds to enter the electrical system when using coolant
✗NEVER use soluble oil to cut Magnesium. See your industrial coolant supplier for specific
recommendations.
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Electrical Connections
Connect the mains lead to a standard 230V (50Hz) electrical supply through an
approved 13Amp BS1363 plug, or a suitably fused isolator switch.
WARNING! This Appliance must be Earthed!
IMPORTANT: The wires in the mains lead are coloured in accordance with the
following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible cord of this appliance may not correspond with the
coloured markings identifying terminals in your plug proceed as follows:
•Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter
E or Earth symbol “ ”or coloured GREEN or GREEN & YELLOW.
•Connect BROWN coloured cord to plug terminal marked with a letter L or
coloured RED
•Connect BLUE coloured cord to plug terminal marked with a letter N or coloured
BLACK
IMPORTANT: If this appliance is fitted with a plug which is moulded on to the
electric cable (i.e. non- re-wireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most
electrical stockists.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating (13 amps)
and this replacement must be ASTA approved to BS1362.
IMPORTANT: If in any doubt, do not attempt any electrical repair yourself. Consult
a qualified technician
6

Know your Bandsaw
Fig. 1
7
AMotor
BPulley Cover
CBlade Tensioner
DBlade Guides
EBlade Guide Carrier Lock Bolt
FBand Saw Tracking Adjuster
GVise Jaw
HAdjustable Vise Jaw
ION/OFF Switch Box
JWork Stop Assembly
KBlade Guide Carrier Lock Bolt
LWork Stop
MVise Jaw Adjuster
NManouvering Handle
OGearbox
PDrive Belt Adjuster Bolt
QLeft leg
RRight leg
SArm Weight Adjuster
TArm Vertical Lock

1. Legs and Tray Assembly
The legs (items Q & R) are a three sided section, one side of which is hinged.
Lay the legs on their sides, with the open ends facing each other and
approx. 18" apart. Locate the tray (item G) and attach between the legs,
ensuring it is the right way round, (i.e. tray uppermost), using the four nuts
bolts and washers supplied. Leave the nuts finger tight at this stage.
Important: Ensure the special “D” shaped washer is inside the leg, next to the nut.
Stand the assembly upright which will form a rough “A” frame, and with
assistance, gently lower the main body on to the legs. Firmly secure the
main body to the legs, using the three nuts and bolts at the top of each leg,
ensuring there is no distortion and that the assembly is completely stable.
Note that the legs may fit either way round.
Finally tighten the tray nuts and bolts, again checking for distortion and
stability.
2. The Pulley Guard and associated components.
The pulley guard (item B) sits over two shafts, one from the motor, (item A),
the other from the gearbox (item O), which drives the blade. The gearbox
shaft extends through a circular plate (Parts list item no. 18) secured by
three screws. It is necessary to remove the uppermost of these screws
IMPORTANT!
This machine cannot be handled without the use of lifting tools. Take all
necessary precautions when manoeuvring.
For ease of packing and transportation, the bandsaw comes partly
assembled. It is therefore necessary to complete the assembly as follows.
Unpack and lay out all the items and identify each one by referring to the
Parts List and Fig. 1.
Should there be any deficiency, you should immediately contact the
dealer from whom the equipment was purchased.
CAUTION
If there is any uncertainty regarding electrical connections, you should
consult a qualified electrician.
Assembly
PLEASE NOTE THAT ALL REFERENCES TO ITEM NUMBERS IN THIS MANUAL REFER TO THE PARTS
LIST ITEM NUMBER. ALL ALPHA ITEM REFERENCES REFER TO FIGURE 1.
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Microswitch
before mounting the pulley cover. Having done so, lower the Pulley Cover
over the shafts, ensuring the elongated hole is over the motor shaft.
Replace the screw removed earlier through the pulley cover, into its hole
in the circular plate. (This screw now locates and secures the pulley cover
at the gearbox shaft).
The only other mounting is beneath the pulley cover. Fit the mounting bolt
supplied.
For safety purposes, a micro switch is provided which will automatically cut
off the electrical supply, thereby preventing the machine from operating
when the pulley cover lid is opened. The micro switch is mounted on the
inside of the pulley cover, between the two pulleys. Electrical connection
now needs to be made. To do this, it is first of all necessary to remove the
micro switch from its mounting by unscrewing the two mounting screws.
A cable, from which extends two wires fitted with push on connectors, is
clipped to the main body beneath the pulley cover (on The motor side).
The wires should be threaded through the hole and grommet provided in
the pulley cover, beneath the micro switch mounting (item 4).
The micro switch carries three terminals (See
Fig 2). One of the wires should be connected
to the terminal marked “COM” or “C”, whilst
the other should be connected to the
terminal marked “NO”. Once the terminals
are connected, the micro switch can be
remounted using the two mounting screws
provided.
Check to ensure the micro switch plunger operates correctly, and do not
over tighten the mounting screws.
The micro switch plunger is operated by an actuating tab, attached to the
pulley cover lid, so that when the lid is closed the plunger is forced IN
thereby closing the circuit and allowing the machine to operate.
It is IMPORTANT to ensure that the actuating tab meets the plunger
cleanly. Raise and lower the lid and make certain you can hear the
microswitch operate. It may necessary to bend the actuating tab slightly
to ensure correct operation.
The pulleys may now be fitted. Note that they are not interchangeable.
The motor shaft pulley is located with a key and grubscrew, and a keyway
is therefore provided in the bore, whilst the gearbox pulley has no keyway,
and is located with a grubscrew, on a flat milled on the shaft.
IMPORTANT. When fitting, ensure that the smallest diameter motor or drive
pulley is driving the largest diameter gearbox or blade pulley, i.e. they are
mounted in reverse to each other. It is normal to assemble the drive pulley
Fig. 2
9

with the smallest diameter inwards, and the gearbox pulley with the
smallest diameter outwards (as illustrated in the Parts Diagram).
Locate the gearbox pulley on to its shaft, ensuring the grub screw lines up
with the flat on the shaft. Tighten the grub screw fully. Fit the motor pulley
to its shaft so that it lines up with the gearbox pulley. This may be done with
a straight edge across the top of the pulleys to ensure the grooves are in
line. When correctly aligned, tighten the grub screw provided.
Note that the motor pivots about its mountings. To fit the drive belt, lift the
motor and slip the belt over the pulleys. Belt tension is effected by means
of a bolt through the motor mounting plate. Screw the bolt “in” until the
belt can be depressed by approx. ½” at the centre of its run. Lock the
adjusting bolt using the locknut provided.
IMPORTANT. Do not overtighten the adjusting bolt as this will distort the
motor mounting plate.
3. Main ON/OFF Switch Assembly. (Item I)
On the left end of the machine (looking at the motor side), is the main ON/
OFF switch assembly, which is hanging freely at this stage. Two wires
extend from the back of the assembly, both of which should be earthed
securely to the main body, using the screw and star washer provided,
which is located directly behind the switch assembly (when it is mounted).
Once the wires are securely earthed, the assembly can be mounted using
the two screws provided.
4. Work Stop Assembly. (Item J)
A work stop is provided, which is used to allow stock pieces of equal length
to be cut without having to measure each piece individually. It comprises
two parts, the work stop, and the mounting rod.
Push the rod into the hole in the edge of the vise, and secure with the
grubscrew provided.
Mount the Work Stop on to the rod, with the flat face towards the saw blade,
and temporarily secure with the grubscrew supplied, ensuring it is not pushed
on too far, as it may interfere with the saw blade when it is lowered.
5. Miscellaneous
A handle (item N) is provided at the right end of the machine, connected
to the right leg (item R). When the machine is lifted using this handle, it will
automatically pivot on to the wheels, mounted on the bottom of the left
leg, allowing the machine to be manouvered easily and quickly around a
workshop. The handle and wheel assemblies are attached as follows.
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Thread the ends of the handle through the corresponding holes in the right
leg, and locate on the inside of the leg using the split pins provided.
The wheel assembly comprises a bracket, axle and wheels.
Attach the bracket to the base of the left leg using the nuts and bolts
supplied. Thread the axle through the holes at the ends of the bracket, and
insert the split pins in the holes provided in the axle, which will prevent any
lateral movement. Mount the wheels at each end of the axle, and locate by
inserting the split pins provided in the holes at the ends of the axle.
Finally, carry out a thorough check to ensure that all parts are completely
secure and properly assembled.
Maintenance And Adjustments
1. BLADE GUIDE BEARING ADJUSTMENT
This Is the most Important adjustment on your saw. It is impossible to get satisfactory
work from your saw If the blade guides are not properly adjusted. The blade
guide bearings for your Metal culling Bandsaw are adjusted and power tested
with several test cuts before leaving the factory to ensure proper setting.
The need for adjustment should rarely occur when the saw is used properly. If
the guides do get out of adjustment, It is extremely Important to readjust
immediately. If proper adjustment is not maintained, the blade will not cut straight
and if the situation Is not corrected, it win cause blade damage.
Because guide adjustment is a critical factor In the performance of your saw, it
Is always best to try new blade to see if this will correct poor cutting before
beginning to adjust the bearings.
If a blade becomes dull on one side rather than the other for example, it will
begin cuttinhg crooked. A simple blade change should correct this problem -
the more difficult guide adjustment will not.
It a new blade does not correct the problem, check the blade guides for proper spacing.
There should be 0.001" clearance between the 0.025" thickness blade and guide
bearings.
To obtain this clearance adjust as follows:
1. The inner guide bearing is fixed and cannot be adjusted.
2. The outer guide bearing is mounted to an eccentric bolt and con be adjusted.
3. Loosen the nut whilst holding the bolt head with a spanner.
4. Position the eccentric by turning the bolt to the desired position of clearance.
5. Tighten the nut.
6. Adjust the second blade guide bearing in the same manner.
7. The back edge of the blade should just touch the lip of the Blade Guide bearing.
11

2. BLADE GUIDE ASSEMBLY ADJUSTMENT
The Metal Cutting Bandsaw is equipped with two adjustable blade guide
assemblies, so that the blade guides may be individually adjusted to
accommodate various widths of workpieces.
To effect the most accurate cut and prolong the life of the blade, the blade
guide assemblies should be adjusted to just clear the piece to be cut without
impeding the lowering arm. This is carried out as follows:
1. Place the workpiece in the vice of Bandsaw and clamp tightly.
2. Adjust blade guide assembly to the desired position by loosening the securing
bolts (items K and E) and positioning the guides as required (see note above).
3. Tighten the securing bolts.
3. ADJUSTING BLADE TENSION
Turn the Blade Tension Adjusting Knob, (item C), clockwise to increase tension,
anticlockwise to decrease.
The knob is provided with a spring lock to ensure it does not move during use
or whilst the bandsaw is being moved.
The blade needs to be tight enough to give a straight cut without allowing it
to wander or slip, but must not be too tight so that it is rigid, there must be a
certain degree of flexibility.
The correct tension is 700-900kgs, as measured with a blade tension gauge.
To tension without a gauge, slacken off adjuster so that the blade sags, then
screw in again (clockwise) until all sag has been eliminated. Finally, turn the
adjuster a further two complete turns. See ‘Maintenance’ for blade installation
and tensioning a new blade.
If the saw is not being used for some time, eg. at the end of a working day, we
recommend that you relieve the tension on the blade.
4. BLADE SELECTION
1. Special Note: A 14 tooth per inch general use blade is supplied with The
metal cutting Bandsaw (see Specifications). Additional blades in 14 and 24
tooth sizes are available from your local dealer.
2. The choice of blade pitch is governed by the thickness of the work to be cut
- the thinner the workpiece. the more teeth are used.
A minimum of 3 teeth should be in the workpiece at all times for proper
cutting.
3. If the teeth or the blade are so for apart that they straddle the work, severe
damage to the workpiece and to the blade can result.
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5. CHANGING SPEED
When using your Bandsaw always change the blade speed to best suit the
material being cut. The material cutting chart in shown below.
1. With the power disconnected, loosen the Drive Belt Adjuster Bolt (item P) in
order to slacken the drive belt, then open the pulley cover and change the
position of the belt to gain the desired speed.
2. Re-tension the belt so that it may be depressed by 1/2” In the middle of its
longest run. When satisfied, lock the motor firmly.
3. Close the pulley guard cover.
Material Speed (M/min) Belt Groove used
Motor Pulley Driven Pulley
Stainless or
AlloySteel
Bearing Bronzes
Mild Steel,
Hard Brass
or Bronze
Soft Brass,
Aluminium and
other light materials
20 Small Large
29 Medium Medium
50 Large Small
When the blade becomes worn or defective in any way it should be replaced
immediately. The following process details how to change the blade, and should
be carried out by a skilled technician only.
Once the blade has been replaced it is recommended that the blade is Run In for
a short period .
1. Ensure the machine is disconnected from the mains supply then raise the Arm
to its vertical position and lock in place using the lock provided (item T).
2. Undo the screws securing the blade guard cover (item44) andf hinge the cover
back. Remove also the blade guard attached to the Blade Guide assembly.
3. Turn the Blade Adjuster Knob anticlockwise in order to remove all tension from
the blade, allowing it to be pulled from the pulleys and from between the guide
bearings, paying due care to the sharpness of the teeth,
6. CHANGING THE BLADE
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4. Carefully feed the new blade between the blade guide bearings, ensuring the
teeth are pointing DOWNWARDS, and then over the top pulley. Hold in position
with one hand whilst stretching the blade downwards, and over the bottom pulley.
Hold in place whilst applying slight tension by screwing the blade tension adjuster
knob clockwise.
5. Ease the blade on to the pulleys as far as possible.
6. Tension the saw blade according to the instructions on page 10.
7. Place 2-3 drops of oil on the blade.
8. Replace the hinged blade cover ensuring it is secure.
9. Observing all precautions, plug into the mains and start the machine and allow
to run for approx. 10 mins at low speed. This will assist in bedding in the saw blade.
NOTE:
If the pulleys have not been interfered with, the blade should run evenly , running
ust off the lip on the back of each pulley. If it wanders off the pulleys, or bears
heavily on the lip at the back of the pulley, evidenced by a harsh scraping sound,
then tracking adjustment will be necessary - see below.
7. Blade Tracking Adjustment
This adjustment is carried out at the
factory and it should not normally
require readjustment. If the blade is
thrown, first try a new blade as this
should normally cure the problem. If the
new blade does not track correctly
however, adjust the tracking as follows:
1. Ensure the plug is disconnected, the
Arm is in the vertical position. and the
blade cover is removed, then
adjust the blade so that only
moderate tension is applied.
2. Slacken the two Hex socket
head bolts, shown in Fig.3 by
one turn.
3. Turn the blade by hand, ensuring you are wearing a suitable pair of industrial
gloves, checking to ensure the blade runs neatly, just off the lip on the back
edge of the pulley wheel.
If the blade tends to climb the lip on the back edge of the pulley wheel, a harsh
scraping sound will become apparent. Should this occur, the hex. socket screw shown
in Fig.3 should be turned ANTICLOCKWISE,until the blade runs centrally on the pulley.
Should the blade tend to run OFF the pulley, turn the hex. socket screw CLOCKWISE
4. Close the blade cover and switch ON the saw. Run for a period, monitoring
the action of the blade, to ensure it runs neatly. If necessary, stop, disconnect
from the mains then carry out the adjustment again until satified.
Fig.3
14

15
8. ADJUSTING BLADE ANGLE
Fig.4
When horizontal cutting, the blade must be at right angles (or vertical) to the
bed. To achieve this:
1. Loosen the screw (A, Fig.4).
2. Adjust the blade guide (B, Fig.4) to make the blade vertical to the bed.
3. Place can engineers square on the bed to check the blade Is vertical, It not,
repeat the process. 1 to 3.
4. Tighten the screw (11)
LUBRICATION
All bearings are lubricated for life. It is not necessary therefore to lubricate guide
bearings etc.
A thin film of oil on all unpainted surfaces will protect your saw and prevent
oxidation.
Lubricate all screw threads regularly, depending upon useage.
The drive gears run in an oil bath and will not require a lubricant change more
often than once a year.
When needing a change, first lower the arm to a horizontal position, then remove
the 4 screws securing the gearbox cover.
Open the cover (item 6).
Place a container under the right lower corner of the gear box, slowly raise the
head until the oil flows into the container.
Lower the head then wipe up excess oil and foreign matter with a soft rag, then
add Iubricant into the box until it is full. Close the cover, and tighten the 4 screws.

16
HORIZONTAL CUTTING
Raise the arm to the vertical position.
Open the vice to accept the piece to be cut by rotating the wheel at the end of
the base anticlockwise.
Place the workpiece on the saw bed. If the piece Is long it should be supported.
Clamp the workpiece securely in the vice by turning the hand wheel clockwise.
Switch on the machine, allow the head to lower slowly on to the work. Do not
drop or force.
Let the weight of the saw head provide the cutting force.
The weight of the head is regulated by turning the handle (item L). This effects
spring tension which in turn acts to balance the weight of the head and therefore
the cutting force.
The saw automatically shuts off at the end of the cut. The point at which this
occurs is effected by moving the plate shown in Fig.3 so that it makes contact
with the OFF switch sooner or later as required.
Method Of Operation
VERTICAL CUTTING
To use this saw In the vertical cutting position, the table must be fitted and the
main saw body locked in the vertical position.
Locking the Saw In Vertical Position
1. Rotate the bracket (item T/74) to an upright position,
locate in notch on saw arm and tighten. if you have
difficulty in locating this bracket in thenotch,
adjust screw at bottom of sawuntil
bracket locates, then tightenbracket.
Fitting the table (see Fig 5):
1. Loosen the screws A from the blade
guide,and remove the blade guard.
2. Locate the table support (item 40) and
attach it to the bolt K, Fig.1.
3. Place the table on top of the guide
assembly and insertbolts A and B Fig.5, and tighten fully.
CAUTION:
ALWAYS use a push stick to guide the work pst the blade
when cutting in vertical mode.
Fig.5

Symptom Possible Cause(s) Corrective Action
Excessive Blade 1. Material loose in vice. 1. Clamp work securely.
Breakage. 2. lncorrect speed or feed 2. Adjust speed or feed.
3. Blade pitch too large. 3. Replace with finer tooth blade.
4. Material too hard. 4. Select a slower speed and
finer tooth blade.
5. Incorrect blade tension. 5. Adjust blade tension
6. Teeth in contact with mat’l 6. Place blade in contact with
before saw Is started. work after motor Is started
7. Blade rubs on wheel flange. 7. Adjust wheel alignment.
8. Misaligned guide beatings. 8. Adjust guide bearings.
Premature Blade 1. Teeth too coarse. 1. Use finer tooth blade.
DuIling. 2. Speed to great. 2. Reduce speed.
3. Inadequate feed pressure. 3. Decrease spring tension on
side of saw
4. Hard spots/scale on material 4. Reduce speed, Increase
feed pressure.
5. Work hardening or material. 5. lncrease feed pressure by
reducing spring tension.
6. Blade twist 6. Replace with a new blade.
and adjust blade tension.
Unusual Wear on 1. Blade guides worn. I. Replace.
Side/Back at blade 2. Blade guide bearings not 2. Adjust see page xxx
adjusted properly.
3. Blade guide brg bracket is 3. Tighten
loose.
Teeth Ripping from 1. Teeth too coarse for work. 1. Use finer tooth blade.
Blade. 2. Too heavy - too slow speed 2. Decrease pressure, increase
speed
3. Vibrating workpiece. 3. Clamp work piece securely.
4. Teeth clogging. 4. Use coarser tooth blade or
brush to remove chips
Motor running I. Blade tension too high. I. Reduce tension on blade.
too hot. 2. Drive belt tension too high. 2. Reduce tension on drive belt.
3. Gears need lubrication. 3. Check oil bath.
4. Blade is binding. 4. Decrease feed and speed,
Bad Cuts 1. Feed pressure too great. 1. Reduce pressure by increasing
(cutting not square) Spring tension on side of saw.
2. Guide bearings not adjusted 2. Adj. guide bearing clearance
properly. not greater than 0.001”
3. Inadequate blade tension. 3. lncrease blade tension
4. Dull blade. 4. Replace blade.
5. Speed incorrect. 5. Adjust speed.
6. BIade guides too far apart. 6 Adjust guides space.
7. Blade guide assembly loose. 7. Tighten.
8. Blade tracks too for away from 8. Check and adjust Blade tracking
wheel flanges, see page xxx
Bad Cuts 1. Too great a speed or feed. 1. Decrease speed or feed.
(Rough). 2. BIade is too coarse. 2. Replace with finer blade.
3. BIade tension loose. 3. Adjust blade tension.
Blade is twisting. 1. Blade is binding. I. Decrease feed pressure.
2. Too much blade tension. 2. Decrease blade tension.
Trouble Shooting
17

No. Description Part No. Qty
No. Description Part No. Qty
1 Motor SD45001 1
2 Motor Pulley SD45002 1
2A Motor Pulley Grubscrew SD45002A 1
3 Motor Pulley Cover SD45003 1
4 Micro Switch SD45004 1
5 Motor Mounting Plate SD45005 1
6 Gearbox Cover SD45006 1
7 Gearbox Cover Gasket SD45007 1
8 Gearwheel SD45008 1
8A Gearwheel Shaft SD45008A 1
9 Ball Bearing SD45009 2
10 Oil Seal SD45010 2
11 Bearing Bush SD45011 1
12 Wheel Brg Cover Plate SD45012 1
13 Blade Wheel (G/Box) SD45013 1
14 Thrust Washer SD45014 1
15 Gearbox Pulley SD45015 1
15A Gbox Pulley Grubscrew SD45002A 1
16 Belt SD45016 1
17 Washer SD45017 1
18 Wheel Brg Cover Plate SD45018 1
19 Bearing Bush SD45019 1
20 Ball Bearing SD45020 2
21 Worm Gear SD45021 1
22 Blade Tens. Slide Guide SD45022 2
23 Blade Tension Slide Plate SD45023 1
24 Shaft Block SD45024 1
25 Sliding Plate Draw Block SD45025 1
25A Blade Wheel Shaft SD45025A 1
26 Spring SD45026 1
27 Blade Tension Adjuster SD45027 1
28 Micro Switch SD45028 1
29 Switch Cut-Off SD45029 1
30 Adjustable Bracket Right SD45030 1
30A Adjustable Bracket Left SD45030A 1
31 Blade Adjustable Seat SD45031 2
32 Bearing Shaft Pin SD45032 2
33 Guide Pivot SD45033 4
34 Hex Nut SD45034 4
35 Bearing SD45035 6
36 Hex Nut SD45036 4
37 Blade Guard Right SD45037 1
38 Blade Guard Left SD45038 1
39 Vertical Cutting Plate SD45039 1
40 Vert Cutting Plate Supp’t SD45040 1
41 Bush SD45041 1
42 Blade Wheel Left SD45042 1
43 Blade Brg Guide Lock SD45043 2
44 Safety Cover Screw SD45044 1
46 Safety Cover SD45045 1
45 Saw Blade SD45046 1
47 Adjusting Rod SD45047 1
48 Adjusting Rod Support SD45048 1
49 Nut Plate SD45049 1
50 Spring Adjuster Screw SD45050 1
51 Spring SD45051 1
52 Pivot SD45052 1
53 Pivot Rod SD45053 1
54 Mitering Vice Plate SD45054 1
55 Moveable Vice Plate SD45055 1
56 Vice Nut SD45056 1
57 Lead Screw SD45057 1
58 Vice Adjuster Handle SD45058 1
59 Circlip SD45059 1
60 Switch Panel SD45060 1
61 Left Leg SD45061 1
62 Right Leg SD45062 1
63 Tool Tray SD45063 1
64 Bolt Hex SD45064 4
65 Flat Washer SD45065 4
66 “D” Washer SD45066 4
67 Nut Hex SD45067 4
68 Handle SD45068 1
69 Split Pin SD45069 2
70 Wheel SD45070 2
71 Wheel Bracket SD45071 1
72 Axle SD45072 1
73 Cable SD45073 1
74 Body Frame Lock Plate SD45074 1
75 Body Frame SD45075 1
76 Bed SD45076 1
77 Work Stop Rod SD45077 1
78 Work Stop SD45078 1
78A Work Stop Grubscrew SD45002A 1
79 Cable SD45079 1
Parts List
18

Parts Diagram
19