Clarke CCO14C Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS0618 - ISS 2
ORIGINAL INSTRUCTIONS
ABRASIVE CUT-OFF SAW
MODEL NO: CCO14C
PART NO: 6470161

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INTRODUCTION
Thank you for purchasing this CLARKE Abrasive Cut-Off Saw which is suitable
for cutting any ferrous metals which are compatible with the type of abrasive
wheel fitted.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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GENERAL POWER TOOL SAFETY WARNINGS
Save all warnings and instructions for future reference.
1) WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric
shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d. Do not abuse the cable. Never use the cable for carrying, pulling or
unplugging the power tool. Keep cable away from heat, oil, sharp
edges or moving parts. Damaged or entangled cables increase the risk
of electric shock.
e. When operating a power tool outdoors, use an extension cable suitable
for outdoor use. Use of a cable suitable for outdoor use reduces the risk
of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
WARNING: READ ALL INSTRUCTIONS. FAILURE TO FOLLOW ALL
INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND/
OR SERIOUS INJURY. THE TERM “POWER TOOL” IN THE WARNINGS REFERS
TO YOUR SAW.

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3) PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal
injury.
b. Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool
may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use
of dust collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at
the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
c. Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d. Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool's operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power
tools.

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e. Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the tool. Power tools are dangerous in the hands of untrained users.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
5) SERVICE
a. Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
ADDITIONAL WARNINGS FOR CUT-OFF SAWS
1. IMPORTANT: You should not operate this machine unless you are thoroughly
familiar with metal cutting saws. If there is any doubt whatsoever, you
should consult a qualified person.
2. Do not operate the machine until it is completely assembled and this entire
manual has been read and understood.
3. Ensure the proper electrical regulations are followed.
4. Ensure the abrasive disc is securely mounted in accordance with these
instructions before connecting to a power supply.
5. DO NOT over tighten the abrasive disc. This can cause stress, and could
lead to the wheel shattering when under load.
6. Always check the abrasive disc for cracks before use.
7. Before switching the machine on, ALWAYS ensure the work is properly
secured. ALWAYS use the vice, NEVER hand hold a workpiece.
8. Make all adjustments with the power OFF.
9. When starting a cut, always ease the tool into the work. A harsh or sudden
impact could shatter the abrasive disc.
10. Ensure the abrasive disc reaches maximum speed before beginning a cut.
11. Never use the machine with the guards removed.
12. Ensure you use the correct type of abrasive disc for the type of material
being cut. Metal cutting & masonry abrasive discs are available from your
Clarke dealer. NEVER cut magnesium, wood, or non-ferrous metals.

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ELECTRICAL CONNECTIONS
This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug,
for connection to a standard, domestic electrical supply. Should the plug
need changing at any time, ensure that a plug of identical specification is
used.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
• The wire which is
coloured Blue must be
connected to the
terminal which is
marked Nor coloured
Black.
• The wire which is
coloured Brown must
be connected to the
terminal which is
marked Lor coloured
Red.
• The YELLOW AND GREEN wire must be connected to the terminal
which is marked E or or coloured green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
the cable is firmly held by the clamp
fuse.
Yellow)

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UNPACKING AND ASSEMBLY
Unpack the saw carefully and ensure that the following items are in the box. In
the event of any deficiencies you should contact your Clarke dealer
immediately.
• Abrasive Cut-off Saw
• 355mm Cutting disc (supplied fitted)
•8mmHexagonWrench
BEFORE USE
UNLOCKING / LOCKING
To unlock the saw and raise the motor
arm.
1. Push down on the handle (1).
2. Pull the locking pin out slightly (2) to
unlock the motor arm.
3. Release the pressure on the handle.
• The motor arm will then raise into
position.
• Reverse step 2 when locking the motor arm down for storage.
MATERIAL CLAMPING AND SUPPORT
• Angle iron should be clamped and cut with both legs resting against
the base of the saw.
• A spacer block slightly narrower than the workpiece can be used to
raise the workpiece if required.
• a long workpiece must be supported by a block so that it will be
level with the top of the base. The cut-off end should be free to fall
downward to avoid binding against the wheel.

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OPERATION
VICE OPERATION
1. Turn the handle counterclockwise
to remove clamping pressure.
2. Lift the vice lever up.
3. Pull handle out as far as desired.
• vice may be pushed forward
into the work without turning the
handle.
4. Lower the vice lever then tighten the vice on to the work using the handle.
TRIGGER SWITCH
1. To start the saw, pull the trigger
switch.
2. To turn the saw off, release the
trigger switch.
• Wait a couple of seconds until
the blade reaches full speed.
• Keep hands and materials away
from the wheel until it has come
to a complete stop.
3. To prevent unauthorized use of the
saw, install a padlock (not supplied)
into the padlock hole in the trigger.
TIPS FOR MORE ACCURATE CUTS
• Allow the cutting disc to do the
cutting. Excessive force will cause the cutting disc to glaze reducing
cutting efficiency and/or to deflect causing inaccurate cuts.
• Adjust the fence angle.
• Make sure the workpiece is laying flat across the base.
• Clamp the workpiece securley to avoid movement and vibration.

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ADJUSTMENTS
TO CHANGE THE CUTTING ANGLE
1. Use the hex wrench provided to
loosen (do not remove) the two
fence bolts.
2. Adjust the fence to the desired
angle.
3. Re-tighten both fence bolts before
use.
• When making a mitre cut, the
vice may not clamp securely,
depending on the thickness of the workpiece and the miter angle.
• Other aids (such as spring, bar or C-clamps) will be necessary to
secure the workpiece to the fence when making these cuts.
SQUARING THE FENCE TO THE BLADE
1. Disconnect the power supply.
2. Loosen the two fence bolts, push
the arm down until the cutting disc
lowers into the base.
3. Place a set square against the
cutting disc and adjust the fence
to rest against the square.
4. Securely tighten both fence bolts
before use.
WARNING: TURN OFF AND UNPLUG THE SAW BEFORE MAKING ANY
ADJUSTMENTS. MAKE SURE THE TRIGGER SWITCH IS IN THE OFF POSITION.

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TO CHANGE THE SPACING BETWEEN THE FENCE AND VICE
1. Use the wrench provided to loosen
and remove the two fence bolts.
2. Adjust the fence to the desired
position.
3. Tighten the fence bolts securely
before use.
REMOVAL AND INSTALLATION OF CUTTING DISCS
Cutting discs are available from your Clarke dealer - Part Number: 6470800
1. With the motor arm in the ‘UP’
position, rotate the blade guard
out of the way as shown.
2. Hold the blade and use the 8mm
hex wrench supplied to loosen and
remove the bolt in the center of the
cutting disc.
3. Remove the bolt, washer, outside
flange and old cutting disc.
• Make sure that the flange
surfaces are clean and flat.
4. Install the new cutting disc by
reversing the above steps.
• Do not overtighten the bolt.
WARNING: TURN OFF AND UNPLUG THE TOOL BEFORE MAKING ANY
ADJUSTMENTS OR REMOVING OR INSTALLING CUTTING WHEELS. BE SURE
THE TRIGGER SWITCH IS IN THE OFF POSITION.

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DEPTH STOP
The depth stop is set at the factory for
a new 14" (355mm) cutting disc. This
can be adjusted as the wheel wears.
1. Loosen the jam nut.
2. Loosen the depth stop bolt.
3. Adjust the bolt to desired height.
4. Then turn the jam nut until seated
firmly against the casting.
• Securely tighten the depth stop bolt before use.
MAINTENANCE
CLEANING
CAUTION: WHEN CHANGING TO A NEW CUTTING DISC, READJUST THE
DEPTH STOP TO THE ORIGINAL POSITION TO PREVENT CUTTING INTO THE
SUPPORTING SURFACE.
WARNING: BLOW DIRT AND DUST OUT OF ALL AIR VENTS WITH CLEAN,
DRY AIR AT LEAST ONCE A WEEK. TO MINIMIZE THE RISK OF EYE INJURY,
ALWAYS WEAR ANSI Z87.1 APPROVED EYE PROTECTION WHEN
PERFORMING THIS TASK.
WARNING: NEVER USE SOLVENTS OR OTHER HARSH CHEMICALS FOR
CLEANING THE NON-METALLIC PARTS OF THE TOOL. THESE CHEMICALS
MAY WEAKEN THE PLASTIC MATERIALS USED IN THESE PARTS. USE A
CLOTH DAMPENED ONLY WITH WATER AND MILD SOAP. NEVER LET ANY
LIQUID GET INSIDE THE TOOL; NEVER IMMERSE ANY PART OF THE TOOL
INTO A LIQUID.

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CHANGING THE CARBON BRUSHES
These will naturally wear with use and require replacing. They should be
checked periodically as follows:
1. Unscrew and remove the plastic caps
on the end of the motor with a
screwdriver.
2. Pull out the brushes complete with
springs and retainers.
• Check the brush length. If the ‘wear
line (‘A’)’ cannot be seen, the pair
of brushes should be renewed.
3. Replace the brushes, taking care that
the tabs on the end of the spring
retainer (‘B’), correctly enter the
elongated chamber as you push it in
and screw on the cap (‘C’).
SPECIFICATIONS
Voltage 230V AC @ 50Hz
Input power 2200W
Current Rating 9.5A
No-load speed 3900 rpm
Weight 14.1 kg
Dimensions (L x W x H) 455 (head lowered) x 403 x 272 mm
Max cutting dimensions (mm) Round 115 dia @ 90°) - (95 dia @ 45°)
Square 100 sq @ 90°) - (55 sq @ 45°)
Rectangle 175 x 80@ 90°)* - (210 x 65@ 90°)†
(100 x 55 @ 45°)
*Fence in middle position
†Fence in rear position
Sound Pressure Level (LPA) 90 dB(A)
Sound Power Level (LWA) 103 dB(A)
Sound Uncertainty Value (K) 3 dB(A)
Vibration < 2.5 m/s²

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PARTS DIAGRAM

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PARTS LIST
When ordering spare parts, Use part number JICCO14C + item number above.
No Description No Description No Description
01 Bolt M6x12 30 Side Cover Assembly 59 Screw M5x10
02 Spark Deflector 31 Nut M8 60 Rear Cover
03 Lock Nut M6 32 Bolt M10x20 61 Screw M5x10 + Washer
04 Base Assembly 33 Flange Washer 62 Screw M4x10
05 Bolt M8x12 + Washer 34 Outer Flange 63 Spring Washer 4
06 Rubber Foot 35 Cutting disc 64 Locking Washer 4
07 Bolt M6x25 + Washer 36 Inner Flange 65 Motor Housing
08 Stop Pin 37 Bolt M5x54 + Washer 66 Torsion Spring
09 Vice Handle 38 Fixed Cover 67 Circlip
10 Rivet 39 Output Shaft 68 Hinge Pin
11 Rubber Pad 40 Woodruff Key 4x13 69 Stator Wire Plate
12 Rubber Pad 41 Bearing 70 Bolt + Spring Washer
13 Threaded Rod 42 Front Cover 71 Handle Body (Right)
14 Vice Block 43 Primary Gear 72 Nut M5
15 Roll Pin 44 Circlip 8 73 M. Screw M5x32
16 Vice Lever 45 Bearing 74 M. Screw M5x42
17 Vice Pad 46 Middle Cover 75 Handle Body (Left)
18 Fence 47 Self-lock Pin Spring 76 M. Screw St3.9x16
19 Vice Pivot Pin 48 Limit Pin 77 Switch
20 Split Pin 49 Bearing 78 Trigger Spring
21 Fence Bolt 10x20 50 Armature 79 Trigger
22 Circlip 51 Bearing 80 Bolt St4.2x14
23 Spring Washer 5 52 Bolt M5x85 + Washers 81 Cable Clamp
24 Handle Ball 53 Support Ring 82 Cable Sleeve
25 Washer 54 Stator 83 Plug
26 Saw Head Lock Pin 55 Depth Stop 84 Inductor
27 Bolt M8x12 56 Carbon Brush Holder 85 Capacitor
28 Bolt M6x12 + Washer 57 Carbon Brush 86 Jam Nut
29 Fixed Pin 58 Brush Holder Cover
30 Side Cover Assembly
31 Nut M8

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DECLARATION OF CONFORMITY