Classic Exhibits visionary designs VK-5124 Manual

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Plan View
20’
20’
VK-5124 - 20’ x 20’ Display
If you would like to tell us about your experience with your setup instructions please email us at [email protected]
SETUP INSTRUCTIONS

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= 1 sq foot
Plan View

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DO NOT USE POWER TOOLS
ALL CONNECTIONS MUST
BE TIGHTLY SECURED
Part Identification - Numbering
Spline Connection Base Plate & Extrusion Connection
General Setup Instructions
- Read entire setup instruction manual prior to
unpacking parts and pieces.
- The setup instructions are created specifically
for this configuration.
- Setup instructions are laid out sequentially in
steps, including exploded views with detailed
explanation for assembly.
WARNING
Cleaning & Packing
- For Cleaning Metal, Plex, & Laminate Parts:
Use a MILD NON-ABRASIVE cleanser and
soft cloth/paper towel to clean all surfaces.
- Keep exhibit components away from heat
and prolonged sun exposure.
Heat and UV exposure will warp and
fade components.
- Retain all provided Packing Materials.
All provided packing materials are for
ease of repacking & component protection.
Disassembly
- For loss prevention, tighten all set screws
and locks during disassembly.
7A
Hex Tool - Essential for Assembly
Extrusion & Lock Connection Engaged Lock
LADDERS OR LIFTS
MAY BE REQUIRED
General Information

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Straight Connection
Adjust connectors if necessary to
prevent gaps in connection.
Upper Horizontal Extrusion
Lower Horizontal Extrusion
COMPLETED ASSEMBLY
3) Tighten all knobs to secure connection.
Slide verticals over
lower connectors.
Then slide upper
connectors into
groove of verticals.
Tighten all knobs.
When assembling frame, first attach all straight
connectors, then attach corner connectors.
1) Place extrusions end-to-end.
CEI152 Profile
Slide both connectors across seam of extrusions.
Tighten all knobs.
All knobs must be tightened securely to ensure a proper connection.
All knobs must be tightened securely to ensure a proper connection.
Corner
Connectors Corner
Connectors
Corner
Connectors Corner
Connectors
Straight Connector
Straight Connector
2) Loosen all knobs, then slide straight
connectors across the seam of extrusions.
Disassembly
1) Loosen all knobs.
2) Slide connectors off of one extrusion.
3) Tighten knobs to prevent loss during
packing & shipping.
Corner Connection
3) Tighten all knobs to secure connection.
Disassembly
1) Loosen knobs on vertical extrusions.
2) Slide the vertical extrusions off of
corner connectors on lower and upper
horizontal extrusions.
1) Loosen knobs, then slide vertical extrusions onto
corner connectors of lower horizontal extrusion.
2) Slide corner connectors of upper horizontal
extrusion into grooves of vertical extrusions.
Keep straight connectors in groove of
extrusion. Do not remove connectors
during disassembly.
CEI152 Frame Assembly

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TSP49 Profile
All knobs must be tightened securely to ensure a proper connection.
Adjust connectors if necessary to
prevent gaps in connection.
Upper Horizontal Extrusion
Lower Horizontal Extrusion
Corner
Connector Corner
Connector
Corner
Connector
Corner
Connector
COMPLETED ASSEMBLY
Slide verticals over
lower connectors.
Then slide upper
connectors into
groove of verticals.
Tighten all knobs.
Corner Connection
3) Tighten all knobs to secure connection.
Disassembly
1) Loosen knobs on vertical extrusions.
2) Slide the vertical extrusions off of
corner connectors on lower and upper
horizontal extrusions.
1) Loosen knobs, then slide vertical extrusions onto
corner connectors of lower horizontal extrusion.
2) Slide corner connectors of upper horizontal
extrusion into grooves of vertical extrusions.
Disassembly
1) Loosen all knobs.
2) Slide connectors off of one extrusion.
3) Tighten knobs to prevent loss during
packing & shipping.
Keep straight connectors in groove of
extrusion. Do not remove connectors
during disassembly.
Straight Connection
3) Tighten all knobs to secure connection.
When assembling frame, first attach all straight
connectors, then attach corner connectors.
1) Place extrusions end-to-end.
Slide connector across seam of extrusions.
Tighten all knobs.
All knobs must be tightened securely to ensure a proper connection.
Straight Connector
2) Loosen all knobs, then slide straight
connector across the seam of extrusions.
TSP49 Frame Assembly

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Graphic Removal
To remove the graphic
the frame, locate the fabric
pull tab.Gently pull up on the
tab to remove the fabric.
Step 1
Insert corner A. Turn edge of
graphic so silicon welt is
perpendicular to face of
graphic. Insert narrow side
of welt with fabric to outside
into the channel. Repeat for
other side of this corner.
Step 2
Repeat Step 1 for opposite
corner C, then insert corner
B, followed by corner D, to
complete the installation of
the corners.
Step 3
Once all corners are inserted,
press one silicon edge into
channel from corners and
work toward the center.
Make sure welt is fully inserted
into channel. Continue until
all sides are done. Smooth
out edges of graphic.
It is important to first insert
graphic into each alternate
corner then to the sides of
the frame. If this is not done,
graphic will not fit into the
frame correctly.
Corner A
Corner D
Corner B
Corner C
from
SEG Installation

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Detail A
Detail B
Harness Head Assembly
MK Qty Desc
10e 1.313 Nylok Hex Nut
10e
Harness Tail Assembly
MK Qty Description
10c
10f
2
1
.125 Copper Stop 520-20040
.313 Kidney Snap 434-24905
10f
10c
Detail BDetail A
Harness Strength Calculation:
Hanging sign weight is calculated based on weight of the structure and the weight of
the fabric:
1. The weight of the structure material is 0.29 lbs per linear feet
2. The weight of the fabric is 0.04 lbs per sq. feet
Based on information above, one string of the harness at a standard 90 degree sling
angle will accommodate 163 sq. feet surface measured sign. The vertical string will
hold 233 sq. feet surface measured sign.
Construction consists of the following materials:
1. 302/304 (1/8”) Stainless Steel Cable (Rated at 1760 lbs break strength)
2. Plated Spring-loaded Interlocking Snaps (Rated at 280 lbs working load)
3. Nicoperss Oval Sleeves (Holding strength rated at 900 lbs)
4. 0.25” x 4” Diameter T6061 Aluminum Plate
5. Eye Bolts (Rated 900 lbs on vertical lift and 450 lbs on 45 degree lift)
Aero Harness Specications

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Top View of Each Level
Level 1
(Bottom level)
Level 2 Level 3
13
13
89
10
6
11 12
2,4
1 3
5,7
Setup Hardware
Graphics
Case Packing

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Top View of Each Level
Level 1
(Bottom level)
Level 2 Level 3 Level 4
14 1516 17
1819 20
2121
Graphics
Setup Hardware
Monitor Mounts
Case Packing

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Top View of Each Level
Level 1
(Bottom level)
Level 2 Level 3
9
9
1 3
5,6
24
11
10
13
12
7,8
Level 4
Graphics
Setup Hardware
Monitor Mount
Case Packing

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Top View of Each Level
Level 1
(Bottom level)
Level 2 Level 3
1 3
5,6
24
7,8
Level 4
Graphics
Setup Hardware
Monitor Mount
9
9
11
10
13
12
Case Packing

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Top View of Each Level
SYM-407B SYM-407B
Level 1
(Bottom level)
Level 2 Level 3 Level 4 Level 5
Counter Top Back Panel Front Panel
Floor
Shelf
Left &
Right
Side
Panels
Shelf
Supports
Standoffs
& Key
Case Packing

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Top View of Each Level
SYM-407B SYM-407B
Level 1
(Bottom level)
Level 2 Level 3 Level 4 Level 5
Counter Top Back Panel Front Panel
Floor
Shelf
Left &
Right
Side
Panels
Shelf
Supports
Standoffs
& Key
Case Packing

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Base Counter
Top
22 2324 25
Top View of Each Level
Setup
Hardware
Level 1
(Bottom level)
Level 2 Level 3 Level 4
Case Packing

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Using Your Setup Instructions
The Aero Setup Instructions are created specifically for your configuration. The instructions include an
exploded view of the frame which is sequentially labeled. We encourage you to review the instructions
before attempting to assemble your exhibit.
Connections are kept very simple; no tools required. Everything assembles with push-button connectors.
Cleaning and Packing Your Display
1) Use care when cleaning aluminum extrusion or acrylic inserts. Use only non-abrasive cleaners.
2) Retain all packing material. It will make re-packing much easier and will reduce the likelihood
of shipping damage.
Push-Button
Push-Button
66
6
6
Numbered Label
Connections are made by holding the button down and
sliding the red tube into opposing tube until button locks
into the hole of the opposing tube. To disassemble, push button
and pull or twist extrusions apart.
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When assembled
Steps:
1) Assemble Aero Frame parts labeled [1 through 24] &
[25 through 48] together in numerical order, as shown.
2) Connect verticals [V] between upper & lower assemblies.
3) Apply Pillowcase Graphic to assembled frame.
1
23
45
67
V
V
V
V
V
V
V
V
V
V
V
V
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26 27
28 29
30 31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Aero Frame Assembly

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When assembled
Tool-less Spline Connector
1. Place extrusions end-to-end.
2. Slide tool-less connectors
across seam of extrusions.
*
3. Tighten all knobs to secure connection.
Tool-less Corner Connector
1. Slide extrusion onto
Corner Connector.
2. Tighten all knobs to
secure connection.
*
Keep corner connectors attached to horizontal extrusions.
Assemble frame flat on ground.
1) Place key hole over bolt on panel
& slide down.
2) Twist knob to secure connection.
Base Plate Attachment
*
bolt
knob
Base Plate
threaded
hole
key hole
1
2
3
4
8
10
12
11
5
6
7
FRONT VIEW
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
2
Description
45”h TSP49 Vertical Extrusion
31.305”h TSP49 Vertical Extrusion
45”h TSP49 Vertical Extrusion
31.305”h TSP49 Vertical Extrusion
36.467”w TSP49 Horizontal Extrusion
36.467”w TSP49 Horizontal Extrusion
36.467”w TSP49 Horizontal Extrusion
38.019”w TSP49 curved Horizontal Extrusion
38.019”w TSP49 curved Horizontal Extrusion
38.019”w TSP49 curved Horizontal Extrusion
45.209”h Z45 Vertical Extrusion
41.209”h Z45 Vertical Extrusion
6” x 22” End Base Plate w/ foot
Steps:
Refer to the Tool-less Frame Assembly general information page.
1) Assemble vertical extrusions [1-2], [3-4], [11-12] & horizontals [5-6-7], [8-9-10]
together, using Tool-less Spline connectors labeled [X] & [Y].
2) Connect vertical assemblies [1/2], [3/4] between horizontal
assemblies [5/6/7], [8/9/10], using Tool-less Corner Connectors labeled [A] & [B].
3) Install Base Plates [13] to bottom corners of frame assembly
as shown. See Base Plate Attachment detail.
4) Lift frame to upright position, then connect vertical assembly [11/12] between
horizontal assemblies [5/6/7], [8/9/10] using cam locks.
**
13
13
*
Y
*
X
*
Y
B
*
A
*
B*
A
*
*
X
*X
*X
*
X
Curved
connector
Arch corner
connector
Arch corner
connector
Curved
connector
9
cam
lock
cam
lock
SYM-502 Frame Assembly

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Steps:
1) Apply SEG Graphics to front & back of assembled frame.
SEG Graphic Installation
Corner A
Corner D
Corner B
Corner C
It is important to first insert
graphic into each alternate
corner, then to the sides of
the frame. If this is not done,
graphic will not fit into the
frame correctly.
Step 1
Insert corner A. Turn edge of
graphic so silicon welt is
perpendicular to face of
graphic. Insert narrow side
of welt with fabric to outside
into the channel. Repeat for
other side of this corner.
Step 2
Repeat Step 1 for opposite
corner C, then insert corner
B, followed by corner D, to
complete the installation of
the corners.
Graphic Removal
To remove the graphic from
the frame, locate the fabric
pull tab. Gently pull up on
the tab to remove the fabric.
Step 3
Once all corners are inserted,
press one silicon edge into
channel from corners and
work toward the center.
Make sure welt is fully inserted
into channel. Continue until
all sides are done. Smooth
out edges of graphic.
When assembled
FRONT VIEW
S
E
G
Grap
h
ic
S
E
G
Grap
h
ic
SYM-502 Frame Graphics

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When assembled
FRONT VIEW
FRONT ELEVATION VIEW
**
Transformer
Assemble frame flat on ground.
Steps:
Refer to the CEI152 Frame Assembly general information page.
1) Assemble verticals [14-15], [16-17] together using straight connectors.
2) Connect vertical assemblies [14/15], [16/17] between horizontals [18,19]
using corner connectors.
3) Attach horizontal [20] between vertical assemblies.
4) Connect Base Plates [21] to frame assembly.
See Base Plate Attachment detail.
5) Connect power cords to Supernova lights as shown.
Item
14
15
16
17
18
19
20
21
Qty.
1
1
1
1
1
1
1
2
Description
47.5”h CEI152 Vertical Extrusion
47.5”h CEI152 Vertical Extrusion
47.5”h CEI152 Vertical Extrusion
47.5”h CEI152 Vertical Extrusion
42”w CEI152 Horizontal Extrusion
42”w CEI152 Horizontal Extrusion
38.353”w Z140 Horizontal Extrusion
Base Plate
14
15
16
21
21
17
19
20
18
bolt
wing
nut
bolt
bolt
key hole
Base Plate Attachment
*Place key hole over bolt
on vertical extrusion and
slide down; secure with
bolts & wing nuts.
+
-
Power
Female
Transformer
144W / 6 Amp / 24V
++
--
Lights Male
Light to Light Attachment
Maximum of 7 lights per chain / 11 lights per Transformer
Light to Transformer Attachment
Custom Lightbox Assembly

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Monitor
Mount
Monitor
Mount
Bolts
Z140
Monitor Mount Attachment
*
Attach Monitor Mount
to horizontal extrusion
using standoff barrels,
bolts & wing nuts.
Wing
nuts
Monitor Mount
Back piece
Slide monitor mount
into back piece.
Stand-Off
Barrel
When assembled
Steps:
1) Apply SEG graphic to front of frame assembly. Refer to
the SEG Installation general information page.
2) Connect front Monitor Mount to horizontal [20].
See Monitor Mount Attachment detail.
3) Apply SEG graphic to back of frame assembly.
4) Connect back Monitor Mount to horizontal [20].
See Monitor Mount Attachment detail.
S
E
G
Gr
ap
h
ic
S
E
G
Gr
ap
h
ic
20
**
Custom Lightbox Attachments

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Qty. 2
When assembled
NOTE:
Remove pins for floor from
side panels when packing.
Back Panel Hole Placement
When assembling counter, align holes
of back panel to vertical extrusion of
backwall frame.
Counter should be centered on backwall
frame when installed.
Holes on back panel of Counter are
off-center to attach to backwall vertical.
Back panel of
counter may be
rotated for either
left- or right-frame
configuration.
Backwall
vertical
Counter
Counter
Backwall
vertical
EXAMPLE OF
VERTICAL WITH
LEFT OFSET
EXAMPLE OF
VERTICAL WITH
RIGHT OFSET
back
panel
back
panel
SYM-407B
back
panel Pedestal Base Assembly Pedestal Top Attachment
12
Counter Top Attachment
*
Align hole with pin. Rotate pin. Spring
will push pin into hole.
SYM-407B Backwall Counter
Steps:
1) Attach pins at bottom interior of side panels. Note: Pins are designed to be slightly angled.
2) Use screw caps to secure side panels to front & back panels.
3) Slide floor into the bottom of assembled pedestal base. The floor will sit on pins of the side panels.
4) Connect shelf supports with Velcro inside of panels, then place shelf on top of supports.
5) Attach Counter Top to assembled pedestal base. See Counter Top Attachment detail.
Repeat steps 1 through 5 for other counter assembly.
Screw
Cap Screw
Cap
Side Panel
Shelf
Shelf Support
Shelf Support
Shelf Support
Shelf Support
Floor
Side Panel
Front Panel
(with Door)
Back Panel
(with holes
for backwall
attachment)
Counter Top
**
SYM-407 Counter Assembly