Classic Exhibits SUPERNOVA VK-2991 User manual

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Top View
Perspective View
10’
20’
VK-2991 - 10’ x 20’ Display
If you would like to tell us about your experience with your setup instructions please email us at [email protected]
SETUP INSTRUCTIONS
REV 9/2021

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= 1 sq foot
Grid View

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DO NOT USE POWER TOOLS
ALL CONNECTIONS MUST
BE TIGHTLY SECURED
Part Identification - Numbering
Spline Connection Base Plate & Extrusion Connection
General Setup Instructions
- Read entire setup instruction manual prior to
unpacking parts and pieces.
- The setup instructions are created specifically
for this configuration.
- Setup instructions are laid out sequentially in
steps, including exploded views with detailed
explanation for assembly.
WARNING
Cleaning & Packing
- For Cleaning Metal, Plex, & Laminate Parts:
Use a MILD NON-ABRASIVE cleanser and
soft cloth/paper towel to clean all surfaces.
- Keep exhibit components away from heat
and prolonged sun exposure.
Heat and UV exposure will warp and
fade components.
- Retain all provided Packing Materials.
All provided packing materials are for
ease of repacking & component protection.
Disassembly
- For loss prevention, tighten all set screws
and locks during disassembly.
7A
Hex Tool - Essential for Assembly
Extrusion & Lock Connection Engaged Lock
LADDERS OR LIFTS
MAY BE REQUIRED
Lighting Installation Warning
Bolt Nylon
Washer
If utilizing your own hardware,
purchase nylon washers to prevent
metal screw heads from damaging
the circuit board.
Diamond
Washer
Keep assembled when packing.
General Information

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Straight Connection
All knobs must be tightened securely to ensure a proper connection.
All knobs must be tightened securely to ensure a proper connection.
Adjust connectors if necessary to
prevent gaps in connection.
Upper Horizontal Extrusion
Lower Horizontal Extrusion
Straight Connector
Straight Connector
Corner
Connectors Corner
Connectors
Corner
Connectors Corner
Connectors
COMPLETED ASSEMBLY
3) Tighten all knobs to secure connection.
Slide verticals over
lower connectors.
Then slide upper
connectors into
groove of verticals.
Tighten all knobs.
When assembling frame, first attach all straight
connectors, then attach corner connectors.
1) Place extrusions end-to-end.
2) Loosen all knobs, then slide straight
connectors across the seam of extrusions.
Disassembly
1) Loosen all knobs.
2) Slide connectors off of one extrusion.
3) Tighten knobs to prevent loss during
packing & shipping.
CEI110 Profile
Slide both connectors across seam of extrusions.
Tighten all knobs.
Corner Connection
3) Tighten all knobs to secure connection.
Disassembly
1) Loosen knobs on vertical extrusions.
2) Slide the vertical extrusions off of
corner connectors on lower and upper
horizontal extrusions.
1) Loosen knobs, then slide vertical extrusions onto
corner connectors of lower horizontal extrusion.
2) Slide corner connectors of upper horizontal
extrusion into grooves of vertical extrusions.
Keep straight connectors in groove of
extrusion. Do not remove connectors
during disassembly.
CEI110 Frame Assembly

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1) Mounting plate & wing nuts,
in packed position.
6) Place fixed counter bolts
into mounting plate, then
secure using wing nuts.
Completed Assembly
Counter Attachment
Wing Nut
Fixed
Bolts
Mounting
Plate [11A]
10
11
Counter
Attach mounting plate to curved extrusion
[10], using bolt. Insert fixed bolts, located
on underside of counter, into holes of flange
plate. Secure with wing nuts.
Mounting Plate
w/ Wig Nuts
Bottom view
of counter
Bottom view
of counter
10
11
Wing Nut
Wing Nut
Counter
2) Mounting plate bolt in,
packed position.
10
11
Bolt
Mounting Plate
Bolt
5) Tighten bolt, using hex tool,
to secure.
Mounting Plate
Bolt
3) Place mounting plate onto
[10] then tighten bolt, part
way, allowing some rotation
for final positioning.
4) Place fixed counter bolts
into mounting plate, then lift
counter to re-tighten bolt.
Bottom view
of counter Mounting Plate
10
Fixed
Counter
Bolt
Fixed
Counter
Bolt
Hex Tool
Keep mounting plate [11A] and wing nuts
attached to counter, when packing.
Keep bolt attached to [10], when packing.
Route cord from right USB port
through right side of rubber clip
in groove of vertical extrusion.
Route cord from left USB port
through left side of rubber clip
in groove of vertical extrusion.
Cords will hang down
to USB outlet.
Plug USB cords into USB outlet.
USB Outlet
USB
Outlet
Rubber
Clip
USB
Cord
Wing
Vertical Extrusion
Vertical Extrusion
Wing
Wing
Wing ClampCounter Top
USB
Cords
USB
Cord
USB
Cord
Rubber
Clip
USB
Cord
USB
Cord
Keep rubber clip attached to vertical extrusion.
COUNTER ATTACHMENT
USB CORD MANAGEMENT
Counter Attachment

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Graphic Removal
To remove the graphic
the frame, locate the fabric
pull tab.Gently pull up on the
tab to remove the fabric.
Step 1
Insert corner A. Turn edge of
graphic so silicon welt is
perpendicular to face of
graphic. Insert narrow side
of welt with fabric to outside
into the channel. Repeat for
other side of this corner.
Step 2
Repeat Step 1 for opposite
corner C, then insert corner
B, followed by corner D, to
complete the installation of
the corners.
Step 3
Once all corners are inserted,
press one silicon edge into
channel from corners and
work toward the center.
Make sure welt is fully inserted
into channel. Continue until
all sides are done. Smooth
out edges of graphic.
It is important to first insert
graphic into each alternate
corner then to the sides of
the frame. If this is not done,
graphic will not fit into the
frame correctly.
Corner A
Corner D
Corner B
Corner C
from
SEG Installation

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Top View of Each Level
Graphics
Setup Hardware
Level 1 (Bottom Level) Level 2
Monitor
Mount
Level 3
6,7 6A,7A
Base
Plates
(Qty. 2)
Wings
(Qty. 4)
14 12
13
5,5A
Counter
15
Case Packing

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Top View of Each Level
Level 1 (Bottom Level) Level 2 Level 3
3 4 3A 4A 1 2 1A 2A Canopy Pieces
Case Packing

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Top View of Each Level
Level 1 (Bottom Level) Level 2 Level 3 Level 4
Door
Infills
Shelf Supports
Counter
Shelf
17
21,21 20,20
20A,20A
21A,21B
18 1916
Case Packing

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Top View of Each Level
Graphics
Setup Hardware
Level 1 (Bottom Level) Level 2
Monitor
Mount
Level 3 Level 4
6,7 6A,7A
Base
Plates
(Qty. 2)
14 12
13
5,5A
Counter
15
Canopy Pieces
Case Packing

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Top View of Each Level
Level 1 (Bottom Level) Level 2 Level 3 Level 4
3 4 3A 4A 1 2 1A 2A
10 10A
8 8A 9 9A
Case Packing

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Top View of Each Level
Level 1 (Bottom Level) Level 2 Level 3 Level 4
Door
Infills
Shelf Supports
Counter
Shelf
17
21,21 20,20
20A,20A
21A,21B
18 1916
Case Packing

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33A
4
6
7
2
11
11
2A
2
2A
1
11
11
1A
8
8A
6
7
5
5A
9
9A
5
5A
1
1A
4A
10
10A
3A 3
4A 4
Item
1,1A,1,1A
2,2A,2,2A
3,3A,3,3A
4,4A,4,4A
5,5A
6,6
7,7
8,8A
9,9A
10,10A
11
Qty.
1,1
1,1
1,1,1,1
1,1,1,1
2,2
1,1
1,1
1,1
1,1
1,1
4
Description
42” CEI110 Vertical Extrusion
42” CEI110 Vertical Extrusion
45” CEI110 Horizontal Extrusion
45” CEI110 Horizontal Extrusion
40.177“ Z45 Vertical Extrusion
42” S40 Vertical Extrusion
42” S40 Vertical Extrusion w/ Canopy Mount
42” CEI110 Vertical Extrusion
42” CEI110 Vertical Extrusion
28” CEI110 Horizontal Extrusion
Base Plate
Steps:
1) Assemble extrusions [1] thru [4A] and [1] thru [4A],
flat on floor. See CEI110 Frame Assembly sheet.
2) Connect extrusions [5] to [5A]. See Z45 Connection detail.
3) Attach assembly [5/5A] into center of assembled frames.
4) Assemble extrusions [8] thru [10A], flat on floor.
See CEI110 Frame Assembly sheet.
5) Connect lighting cords and attach transformers.
See Light Connection details.
6) Connect verticals [6 to 7] and [6 to 7].
7) Attach frame assemblies together, using bolts.
8) Connect assembly [6/7] and [6/7] to assembled frames.
See V4 Connector (Top View) detail.
9) Attach base plates [11] to verticals [6] and [6], using bolts.
10) Attach base plates [11] to horizontal [10] using bolts,
washers, and wing nuts.
11) Install SEG graphics to assembled frames.
See SEG Installation sheet for instruction.
*
*
*
*
*
*
*
*
Assemble backwall
flat on floor, then
lift upright.
Keep canopy mounts attached to [7] and [7], when packing.
Power
Break Power
Break
Power
Break Power
Break
**
V4
Attach V4 connector to S40 with
set screws. Attach CEI110 to V4,
using screw.
V4 Connector (Top View)
S40
Screw
CEI110
*Z45 Connection
*
PR53
Connector
Z45 Z45
Insert connector into extrusions.
Secure with set screws.
Set Screw
To prevent product loss, keep all
screws attached to connector,
after disassembling.
Keep clamps attached to [6] [7] [6] and [7], when packing.
++
--
Lights Male
Light to Light Attachment
Maximum of 7 lights per chain,
11 lights per Transformer
Light to Transformer Attachment
+
-
Power
Female
Transformer
144W / 6 Amp / 24V
Backwall Assembly

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Using Your Setup Instructions
The Aero Setup Instructions are created specifically for your configuration. The instructions include an
exploded view of the frame which is sequentially labeled. We encourage you to review the instructions
before attempting to assemble your exhibit.
Connections are kept very simple; no tools required. Everything assembles with push-button connectors.
Cleaning and Packing Your Display
1) Use care when cleaning aluminum extrusion or acrylic inserts. Use only non-abrasive cleaners.
2) Retain all packing material. It will make re-packing much easier and will reduce the likelihood
of shipping damage.
Push-Button
Push-Button
66
6
6
Numbered Label
Connections are made by holding the button down and
sliding the red tube into opposing tube until button locks
into the hole of the opposing tube. To disassemble, push button
and pull or twist extrusions apart.
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Steps:
1) Assemble canopy pieces together in alphabetical order.
2) Apply pillowcase graphic to assembled canopy frame.
3) Connect canopy to backwall using canopy mounts.
See Canopy Mount Attachment detail.
*
*
Slide canopy mount into groove of
extrusion, then turn canopy mount
clockwise to tighten.
Canopy Mount Attachment
*
Extrusion
Canopy
Mount
Turn to
Tighten
Place Aero frame over
top of canopy mount.
Canopy
Mount
Aero Frame
A
A
B
B
D
D
CC
Button
Push button then rotate
for packing.
Canopy Assembly

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Completed Assembly
*
*
15
14
14
13
13
12
6
6
7
7
12
Shelf
Monitor
Mount
Wing
Wing
Wing
Wing
Monitor
Mount
Shelf
15
Steps:
1) Attach assembled extrusions [12/13] to verticals [6] and [6].
2) Attach support legs [14] to curved extrusion [13].
3) Attach shelf to verticals [6] and [6].
4) Attach counters to mounting plate[15]. See Counter Attachment sheet.
5) Route USB cords from counter. See USB Cord Management sheet.
6) Attach wings to clamps. See A10 Clamp detail.
7) Attach monitor mounts to verticals [7] and [7], using standoffs.
See Monitor Mount Attachment detail.
Tighten set screw to
secure A10 to Post.
A10 Clamp
Tighten knob to secure
graphic to A10 Clamp.
S40 Extrusion
Standoff
SEG Graphic
Monitor
Mount
Mount
Plate
*Monitor Mount Attachment
Slide connectors into groove of extrusion.
Tighten set screws to secure connectors in
place. Attach standoffs to connectors, thru
SEG graphic. Attach mount plate to screws
on standoffs. Attach monitor mount to plate.
Item
12
13
14
15
Description
12.184” Z45 Horizontal Extrusion
30.2” Z45 Curved Extrusion
24.45” Z45 Support Leg
Mounting Plate
Qty.
1
1
1
1
Keep extrusions [12] and [13] assembled, when packing.
Backwall Attachments

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20A
21A
19
18
21
20A
20
20
Counter Top
Keep door assembled,
when packing.
Shelf
Shelf Support
Shelf Support
Shelf Support
Shelf Support
Infill
Door
Infill
Infill
21B
17
16
21
Item
16
17
18
19
20,20A
21,21A,21B
Qty.
1
1
1
1
2,2
2,1,1
Description
37.5” RSG530 Vertical Extrusion w/ Door Hinges
37.5” RSG530 Vertical Extrusion
37.5” RSG530 Vertical Extrusion
37.5” RSG530 Vertical Extrusion w/ Door Stop
22.5” Z45 Horizontal Extrusion
13.25” Z45 Horizontal Extrusion
Steps:
1) Attach lower horizontals [20] and [21] between verticals [16] [17] [18] and [19].
2) Connect door to vertical [19]. See Door Connection detail.
3)
Slide infills between verticals [16,17] [17,18] and [18,19], making sure Velcro faces inward.
4) Attach upper horizontals
[20A] [21A] and [21B] between verticals [16] [17] [18] and [19],
on top of infills.
5) Connect shelf supports to Velcro on infills then set shelf on top of supports.
6) Lock counter top to horizontals
[21A] and [21B] . See Counter Top Lock detail.
Completed Assembly
*
Align hole with pin Rotate pin. Spring
will push pin into hole.
Counter Top Lock
12
*
Pin
Hole
*
*
*
Door
Hinge
Hinge
Slide pin into
hinge attached
to vertical.
Slide door
hinge over pin.
Door Connection
*
Pin
Left Reception Counter Assembly

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20A
21B
19
18
21
20A
20
20
Counter Top
Keep door assembled,
when packing.
Shelf
Shelf Support
Shelf Support
Shelf Support
Shelf Support
Infill
Door
Infill
Infill
21A
17
16
21
Item
16
17
18
19
20,20A
21,21A,21B
Qty.
1
1
1
1
2,2
2,1,1
Description
37.5” RSG530 Vertical Extrusion w/ Door Hinges
37.5” RSG530 Vertical Extrusion
37.5” RSG530 Vertical Extrusion
37.5” RSG530 Vertical Extrusion w/ Door Stop
22.5” Z45 Horizontal Extrusion
13.25” Z45 Horizontal Extrusion
Steps:
1) Attach lower horizontals [20] and [21] between verticals [16] [17] [18] and [19].
2) Connect door to vertical [19]. See Door Connection detail.
3)
Slide infills between verticals [16,17] [17,18] and [18,19], making sure Velcro faces inward.
4) Attach upper horizontals
[20A] [21A] and [21B] between verticals [16] [17] [18] and [19],
on top of infills.
5) Connect shelf supports to Velcro on infills then set shelf on top of supports.
6) Lock counter top to horizontals
[21A] and [21B] . See Counter Top Lock detail.
Completed Assembly
*
Align hole with pin Rotate pin. Spring
will push pin into hole.
Counter Top Lock
12
*
Pin
Hole
*
*
*
Door
Hinge
Hinge
Slide pin into
hinge attached
to vertical.
Slide door
hinge over pin.
Door Connection
*
Pin
Right Reception Counter Assembly