Clayton LPS User manual

Lithium Power Supply User Manual
Document rev: 01.14
Firmware rev: 02:02:01
Date: 16-11-2016
Lithium Power Supply

Lithium Power Supply User Manual
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1. Safety Instructions
The Lithium Power Supply (LPS) is classified as Class 9 hazardous material UN3480, a power source with
high energy density and dangerous materials in a closed metal case!
Installation must strictly follow the national safety regulations in compliance with the enclosure, installation,
creepage, clearance, casualty, markings, and segregation requirements of the end-use application.
Installation must be performed by professional installers only. Switch off the system and check for
hazardous voltages before altering any connection!
The Lithium Power Supply must be handled only by qualified and trained personnel.
The lowest protection degree of specific parts of the LPS is IP21. Ensure that the installation of the Lithium
Power Supply is in accordance with IP21 requirements.
This is a Class I product. Only connect 230VAC In from a source that is connected to electrical earth,
including any extension cords between the source and the unit.
Especially keep these rules:
• Do not open the Lithium Power Supply.
• Do not discharge a new Lithium Power Supply before it has been fully charged first.
• Charge only within the specified limits.
• Do not mount the Lithium Power Supply upside down or on the sides.
• Check if the Lithium Power Supply has been damaged during transport.
• Do not put Lithium Power Supplies in serial or parallel.
Dangers involved in case of fire:
• Danger of dust particle explosions
• Decomposition through fire or heat under development of toxic and cauterizing gases
• Combustion gasses which strongly irritate eyes and respiratory organs
General actions to be taken by the driver if these dangers occur:
• Turn of the engine
• Put a warning signal on the road to warn others
• Inform others about the danger and direct them to stand away from the wind direction
• Call the police and fire department immediately and inform that lithium batteries (UN3480) is on
board
Instruction for fire extinguishing:
• Extinguish with water, if possible cover lithium power supply completely in water
• Extinguishing with water will produce fluoride, phosphate, fluoride-oxide and carbon-oxide.
• Alternatively extinguish with a CO2extinguisher.
Note: when put to storage the battery must be fully charged and must be recharged again every 6 months.
NON-SPILLABLE
LI-ION BATTERY

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Table of Contents
1.#Safety#Instructions#...................................................................................................................#2!
2.#General#information#................................................................................................................#5!
2.1.#Transport#........................................................................................................................................#5!
2.2.#Disposal#..........................................................................................................................................#5!
3.#LPS1512=100Ah#Box#.................................................................................................................#6!
4.#Lithium#Power#Supply#=#General#parameters#............................................................................#8!
5.#Physical#dimensions#and#mounting#overview#.........................................................................#10!
6.#General#Instructions#..............................................................................................................#12!
6.1.#Installation#/#Use#of#230VAC#Input#................................................................................................#12!
6.2.#Installation#/#Use#of#230VAC#Output#..............................................................................................#13!
6.3.#Neutrik#connector#assembly#(230VAC#In/Out)#...............................................................................#14!
6.4.#Use#of#12VDC#Input#.......................................................................................................................#15!
6.5.#Use#of#12VDC#Output#....................................................................................................................#16!
6.6.#Anderson#connector#assembly#(12VDC#In/Out)#..............................................................................#16!
6.7.#Use#of#starter#help#(extra)#.............................................................................................................#17!
6.8.#Data#connector#details#..................................................................................................................#18!
7.#Operations#............................................................................................................................#19!
7.1.#Power#On/Off#...............................................................................................................................#19!
7.2.#Icon#description#............................................................................................................................#20!
7.3.#Menu#overview#.............................................................................................................................#21!
7.4.#Functionality#/#Menu#description#..................................................................................................#22!
7.5.#230VAC#Output#.............................................................................................................................#22!
7.6.#230VAC#Charging#...........................................................................................................................#24!
7.7.#12VDC#Output#...............................................................................................................................#25!
7.8.#12VDC#Charging#............................................................................................................................#26!
7.9.#General#.........................................................................................................................................#26!
8.#Failure#description#.................................................................................................................#28!
9.#Additional#information#..........................................................................................................#30!
10.#Warranty#.............................................................................................................................#31!

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2. General information
When the LPS is not used for longer periods of time it must be stored fully charged and recharged every 6
months
ATTENTION: Read the safety instructions before installing the Lithium Power Supply.
ATTENTION: When installing the lithium Power Supply, do not mount it upside down or on the sides. Do not
cover or block the fan or the air inlet to insure the battery does not overheat.
Mounting holes are for pre-fixation, suitable fixation has to be added.
ATTENTION: Do not connect the Lithium Power Supply in series or parallel.
ATTENTION: Make sure the Lithium Power Supply is powered down before starting the installation
The LPS is designed for indoor, household and industrial use.
2.1. Transport
The Lithium Power Supply is classified as Class 9 hazardous material UN3480 and tested according to
UN 38.3. Transport of the Lithium Power Supply must always be in original certified packaging.
The transport of Lithium Power Supply must only be handled by trained people in accordance to ADR, RID
and IMDG. For transport by air (IATA) the packaging has to be in accordance to P965, here the original
packaging complies.
For shipment of defect batteries, contact your retailer for further information.
2.2. Disposal
Batteries marked with the recycling symbol must be processed via a recognized recycling agency. By
agreement, they may be returned to the manufacturer. Batteries must not be mixed with domestic or
industrial waste.
NON-
SPILLABLE
LI-ION
BATTERY

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3. LPS1512-100Ah Box
Included in the box:
1 pcs. Manual!

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4 pcs. M3 screws!4 pcs. Anderson SB50 pins!
1 pcs. Anderson DC Output connector!1 pcs. Anderson DC Input connector!
1 pcs. Neutrik Input connector!1 pcs. Neutrik Output connector!

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4. Lithium Power Supply - General parameters
Table 1
Battery type
100Ah-12V (LiFePO4)
Battery capacity
100Ah (1320Whr)
Available capacity
80Ah (1050Whr)
AC Input Voltage
207 VAC – 253 VAC
AC Input frequency
45 Hz – 65 Hz
AC Input power (Charge power)
1000 W (4,5A)
AC Output voltage
230 VAC pure sine
AC Output frequency
50 Hz
AC Output power – Continuously
1300 Wrms (6A)
AC Output power – 15 min
1500 Wrms (6,5A)
AC Output current Continuously
(with 230VAC input connected)
1800W (8A) / Socket
(Total max 2300W (10A))
AC Output power peak (10sec)
2500 Wrms
DC Input voltage
12 - 15 VDC
DC Input continuous current
< 50 A
DC Output Voltage
13,2 VDC (9,2 - 15 VDC)
DC Output continuous current
60 ADC
DC Output Max Impulse current
20 min
70 A
1 min
100 A
10 Sec
150 A
Operating temperature (Output will be limited below 0°C)
-20°C~50°C
Cooling
Forced air (fan)
Self-discharge rate per month (Sleep mode)
< 3%
Operating mode self consumption (Only DC Output active)
5 W
Operating mode self consumption (Inverter and DC Output active
22 W
Sleep mode consumption
< 25 mW
Connection 230VAC
Neutrik and Schuko
Connection 12VDC
Anderson SB50
IP rating
IP21
Product Weight
28 kg
Product dimensions in mm (H x W x L)
250 x 244 x 390
Package weight
32 kg
Package dimensions in mm (H x W x L)
350 x 355 x 495

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Table 2
Protection Class
Class I (Do only connect to a Residual-current device (RCD) protected source)
Certifications
•2014/35/EU (Low voltage directive)
EN 62368-1: 2014 (Safety, Information technology equipment)
•2014/30/EU (EMC directive);
EN 61000-6-3: 2007 + A1:2011 Emission household
equipment
EN 61000-6-2: 2005 Immunity industrial
Safety protections
•230vac Input protected by 10AT fuse (Not replaceable)
•230vac Output Protected by 2 x 8A fuse (Resetable)
•DC Input Protected by 3 x 40A ATO fuses (replaceable)
•DC Output Protected by 3 x 40A ATO fuses (replaceable)
•Lithium battery protected by fuse (Not replaceable)
•L/N relay hazard is hardware protected.
•PE/N relay hazard is hardware protected.
Additional
protections
230vac AC Output protections
•Overload
•Short circuit
230vac AC Input protections
•Over / Under voltage
•Frequency
•Controlled charge levels
DC Input
•Over / Under voltage
•Overload
•Controlled charge levels
DC Output
•Overload
•Controlled charge levels (reverse on output)
Internal Lithium battery protections
•Over charge
•Deep discharge
•Temperature
•Overload

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5. Physical dimensions and mounting overview
ATTENTION: Mount the LPS topside up, never upside down or on the side.
ATTENTION: The LPS has forced air cooling. Make sure air can flow freely around the unit.
The LPS has four M5 mounting holes in the bottom as shown in figure 1.
Figure 1
244.00
386.00
25.00
25.00194.00
25.00
194.00
303.00
4 x M5