Clean Logix FBHS-MR User manual

USER
MANUAL
English (Original Instrucons)
Updated: 05/12/20
MODEL:
FBHS-MR
Foot Bath Hand Sanizer

FBHS Manual Page 2 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
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!
WARNING:
1. All personnel using this unit must be familiar with
the informaon contained in this manual. Follow all
installaon and maintenance instrucons.
2. Always wear appropriate footwear. Secure or remove
loose items on footwear.
3. Ensure solid foong when operang the unit.
4. Avoid contact of chemicals with skin and eyes. If contact
occurs, see MSDS sheet for further rst aid measures.
5. Follow safety instrucons of chemical manufacturer
(MSDS).
6. Always follow plant and OSHA guidelines about the use
of equipment.
7. Disconnect power before servicing equipment.
8. Always follow safety precauons and obey warning
labels. Failure to do so could result in injury or death.
Table of Contents
System Requirements
Installaon
Physical Set-Up
Plumbing Connecons
Priming
Trac Direcon
Operaon
03
04
06
07
07
08
Cleaning
Maintenance
Troubleshoong
Appendices
Parts Callouts
Electrical Schemacs
P&I Diagram
09
10
12
16
22
23

FBHS Manual Page 3 of 23 Updated: 05/12/20
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Water Supply
• Flow: 5 GPM (3.8L/m) minimum*
• Pressure: 50-60 psi (207-414 kPa)**
• Max Temperature: 70⁰F (4-38⁰C)
3/8" supply piping size recommended
*Minimum pressure must be maintained during
specied water ow!
**For consistent operaon of spray nozzles, a water
pressure regulator and lter is recommended.
Electrical
• 120 VAC Single Phase
• 60 Hz 15 Amps
• Supplied with 8 . power cable with NEMA 5-15P
plug
The FBHS, Foot Bath and Hand Sanizer, applies a
ne mist spray onto the hands through 16 an-drip
nozzles. Concentrated sanizer and water are pre-
mixed in the onboard batch tank before it is applied
to the hands. Dual sensors detect travel direcon
and acvate hand spray when the user enters the
producon area. “Watchdog” mers are programmed
into the system to prevent excessive water loss in the
event of sensor failure. Level switches in both the
foot bath and batch tank detect the liquid level and
automacally replenish as necessary.
Overview
NOTE: Back ow prevenon must be installed
in the water line to this unit. Check local
codes to ensure proper installaon.
System Requirements
!
WARNING:
DO NOT EXCEED maximum water
temperature! Damage can result.
• Construcon: 304L stainless steel (frame). LDPE,
Polypropylene, Fiberglass reinforced Polyester (grate).
• Weight: 200 lb (90.72 kg)
• Dimensions: 48.5" x 47.5" x 46"
(123.2 x 120.6 x 116.8 cm)
• Water Consumpon: 1.5 GPM (3.8 L/m)
• Preset Chemical Diluon Rao: 1:400*
Cleaning Methods
See pages 8 for disassembly and cleaning instrucons.
For chemistry recommendaons:
Specicaons
*NOTE: Unit tested at 70°F using water with
50 psi injector inlet pressure.
!
WARNING:
DO NOT use ammable liquids (i.e. alcohol
based soluons or similar) without diluon.
Use Case Chemical Type
Organic Soils Chlorinated Alkaline or Alkaline based
foaming cleaner
Mineral Buildup Acid based foaming cleaner
NOTE: Chemistry used must be compable
with materials of construcon (listed above).

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NOTE: For xed installaons, area in front of electrical panel must be clear at least 36"
Installaon

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NOTE: Trac ow direcon
can be reversed by swapping
wires on inputs I-00 and I-001 of
microcontroller (see electrical
schemac for more informaon).
Installaon
NOTE: Model -MR (Manual Refreash Foot Bath) is for locaons which do not have a
dedicated drain. Foot bath level is maintained by oat switch and is only refreshed
with new sanizer if and when level drops to a point which acvates oat switch.

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Physical Set Up:
1. Set unit in desired locaon.
2. Aspects to consider when deciding on placement:
• Clearance for general use
• Locaon of drain
• Emergency exit paths or egress
• Access to control box
• Connecons for water, electricity, and air
3. Use a level to make sure the unit is stable and
leveled in all direcons [Figure 6.1].
4. Connect unit to electrical supply.
Plumbing Connecons:
1. Using 1/2" LDPE tubing or similar, connect water
to the unit's push to connect ng [Figure 6.2]
2. Using 3/8" LDPE tubing or similar, connect air to
the unit [Figure 6.2].
3. Fill chemical jug with sanizer product and
connect sucon line (label jug for idencaon).
4. If necessary, adjust the diluon rao by selecng
an appropriate metering p (included) and test.
• The unit is pre-congured for a 1:400 diluon
rao.
• The smallest metering p is a yellow p with a
small tube aached. This tube can be trimmed
to alter the diluon rao. [Figure 6.3]
Installaon
NOTE: To move the unit use a pallet jack or a
hi-lo to li from the boom. Pad the forks to
protect the nish. Fig. 6.1: Level and stabilize unit using a leveling device
Capillary
Tube
Addional
Metering Tips
Fig. 6.3: Metering Tips and Capillary Tube
Fig. 6.2: Water and air inlets
Air (3/8")
Water (1/2")

FBHS Manual Page 7 of 23 Updated: 05/12/20
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Installaon
Plumbing Connecons:
• Full length capillary tube results in a diluon
rao of approximately 1:670 at 30-50 psi
water inlet pressure.
• When complete, re-connect soluon lines to
green hose barb of the Venturi Injector located
in plumbing enclosure [Figure 7.1].
Priming
1. Turn switch on control box to ON posion [Figure
7.2].
2. Turn the red-handled compressed air relief valve
on the air inlet to SUP.
3. Prime hand spray system by acvang sensor
at front of unit (either by stepping in front of or
waving your hand) unl soluon begins to spray.
4. Use appropriate means (traon or other) to
ensure sanizer is being mixed into hand spray
and foot bath at the correct ppm.
Trac Direcon
• The hand spray is designed to acvate only when
users are entering the unit from one end. The
default trac direcon is shown in the previous
secon.
• The trac direcon can be changed if desired by
switching the two black wires in terminals I-00
and I-01 on the micro controller (see electrical
schemac for more informaon).
Fig. 7.1: Venturi DEMA Rocket Injector locaon
Fig. 7.2: Controller power switch
OFF ON
Fig. 7.3: Acvaon sensor locaons
NOTE: If the lter cartridge is empty, it may
take 10-20 acvaons of the hand spray
before the lter becomes saturated and the
pump primes.

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1. Make sure the drain valve is closed [Figure 8.1]
2. Turn the power switch to “ON” [Figure 8.2]
• If the batch tank is low or empty, it should
begin to ll.
• If the foot bath is low or empty, it will begin to
ll aer the batch tank is full.
3. Make sure the red handled air-shuto valve is
turned to “SUP”.
4. Once the foot bath and batch tank are full, the
user may step into the unit.
• The hand spray will acvate as soon as the
user steps into the unit, and will stop one
second aer they step o.
Operaon
NOTE: The hand spray is designed to acvate
only in one trac ow direcon [Figure 8.3].
Flow direcon can be altered if necessary (see
page 7 for more informaon).
Fig. 8.1: Drain valve open (le) to close (right)
Fig. 8.2: Controller power switch
OFF ON
Fig. 8.3: Sensor beam and trac direcon
Sensor
Beam
Trac
Direcon

FBHS Manual Page 9 of 23 Updated: 05/12/20
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Cleaning Instrucons
1. Turn the power switch to “OFF” [Figure 9.1].
2. Open the drain valve to drain the foot bath [Figure
9.1].
3. Use a cleaner that will not aack 304 stainless
steel or any of the materials listed in the unit
specicaons.
Use Case Chemical Type
Organic Soils Chlorinated Alkaline or Alkaline based
foaming cleaner
Mineral Buildup Acid based foaming cleaner
4. Avoid direct water spray around the control boxes
and wiring entering/exing the control boxes.
5. If necessary, remove the yellow walkway grate to
allow beer cleaning of the tub [Figure 9.3].
Cleaning Procedures
Fig. 9.3: Removing foot grate
Fig. 9.1: Controller power switch
OFF ON
Fig. 9.2: Drain valve closed (le) to open (right)

FBHS Manual Page 10 of 23 Updated: 05/12/20
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Notes:
The following maintenance procedures are
recommended for normal use. Units which see a high
amount of use should be inspected more frequently.
Weekly:
• Check unit for proper sensor and spray funcon.
• Ensure foot grate is secure
• Inspect nozzles for clogs and clean if necessary
• Verify oat switch is funconing properly.
• Check diluon rao.
Monthly:
• Check all fasteners to ensure they are ght.
• Ensure warning labels and decals are present
and in good condion.
• Inspect grate for wear or damage.
• Verify unit is level and
• Inspect electrical enclosure for signs of water
intrusion.
• Inspect sensors for damage.
• Inspect nozzles for damage or wear.
• Inspect electrical cords and plumbing for
damage.
Quarterly:
• Inspect structure for cracked welds or bent
components.
Annually:
• Replace lter (~50,000 acvaons)
Preventave Maintenance

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Preventave Maintenance
Nozzle Disassembly and Cleaning
1. Unscrew nozzle from outside of trough using
pointer nger and thumb (see parts callout for
more informaon).
2. Remove the rubber shield washer from the nozzle
3. The nozzle can be disassembled by unscrewing
the check valve assembly from the nozzle orice.
• There is a pintle, a rubber bulb and spring
inside the check valve poron of the body.
These parts are VERY small - take cauon not
to lose them! (see below)
4. Clean the body and orice poron of the nozzle
using compressed air and inspect.
5. Re-assemble the nozzle
• Make sure the small rubber p and the pintle
are seated properly inside the spring and are
in the correct orientaon. See image below.
6. Reinstall the shield washer and screw the nozzle
back into the spray bar.
• Finger ghten only! Do NOT use wrenches!
Foot Bath Depth Adjustment
The depth of the foot bath can be adjusted by sliding
the foot bath oat switch assembly up or down.
1. Loosen the screw band clamp which holds the
oat switch.
• Slide oat switch upward to increase the
depth of the bath.
• Slide it downward to decrease the depth.
2. Re-ghten screw band clamp. Do not overghten.
Filter Replacement
The lter should be replaced once per year or
approximately 50,000 acvaons (whichever comes
rst).
1. Turn the switch on the control box to “OFF” to
power down the system.
2. Turn red-handled compressed air relief valve to
“EXH” to exhaust air pressure.
3. Unscrew the blue lter housing and remove lter
4. Install new lter and replace blue housing,
screwing it on hand-ght. Do NOT use a wrench!

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Troubleshoong
Problem Causes Soluons Notes
The foot bath does not
ll
The drain valve was le
open while the unit was
aempng to ll the
foot bath, causing the
controller to me out
Close the drain valve. If the foot bath or batch
tank fail to ll up within
a specic amount of
me, the unit will stop
aempng to ll them
unl it is reset. This
Prevents excessive water
loss in the event of a
failure.
Reset the unit by turning
the power switch to “OFF”
and then back to “ON”.
The water supply is
turned o or pressure is
excessively low
Make sure the water
supply is ON and the water
pressure regulator on the
unit reads at least 50 psi.
Reset the unit by turning
the power switch to “OFF”
and then back to “ON”.
The foot bath solenoid
valve is faulty or clogged
Reset the unit by turning
the power switch to “OFF”
and then back to “ON”.
Wait for the batch tank
to ll, or manually li the
oat switch inside the
batch tank and then check
to see if the orange light
on the foot bath solenoid
coil connector illuminates.
If the light illuminates but
no water ows, repair or
replace valve.

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Troubleshoong
Problem Causes Soluons Notes
The foot bath overows The oat switch is faulty
or out of adjustment
Open the drain valve to
lower the water level in
the foot bath such that it is
below the walkway grang.
Reset the unit by turning
the power switch to “OFF”
and then back to “ON”.
Test the oat switch
funcon as detailed in the
maintenance instrucons
and adjust or replace as
necessary.
The hand spray does
not funcon
(See Connued....)
The batch tank is empty
Make sure the water
supply is on and the water
pressure regulator on the
unit reads at least 50 psi.
Reset the unit by turning
the power switch to “OFF”
and then back to “ON”.
Make sure the light on
the batch tank solenoid
coil connector illuminates
and water begins to ow
into the tank. If the light
illuminates but no water
ows, replace the solenoid
valve.
Test the batch tank oat
switch funcon as detailed
in the maintenance
instrucons and adjust or
replace as necessary.
If the foot bath or batch
tank fail to ll up within
a specic amount of
me, the unit will stop
aempng to ll them
unl it is reset. This
prevents excessive water
loss in the event of a
failure.

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Troubleshoong
Problem Causes Soluons Notes
The hand spray does
not funcon
(connued)
Compressed air supply is
turned o
Make sure the air supply is on
and the red-handled shuto
valve is set to “SUP”. The air
pressure regulator gauge on
the unit should read between
80 and 100 psi.
The hand spray solenoid
valve is faulty or clogged
Check to see if the orange light
on the hand spray solenoid coil
connector illuminates when
the photo eye is tripped. If the
light illuminates but the hand
spray does not acvate, repair
or replace the solenoid valve.
Pump failure
If the hand spray solenoid
valve is open, and compressed
air is supplied to the pump
but it fails to cycle, replace the
pump
Clogged lter
Unscrew the blue lter
housing and check lter or
debris or clogs. Replace the
lter element if necessary.
The batch tank
overows Faulty oat switch
Test the batch tank oat switch
funcon as detailed in the
maintenance instrucons and
replace as necessary.

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Troubleshoong
Problem Causes Soluons Notes
Poor spray
performance, or some
nozzles spray while
others do not
Clogged nozzles
Turn the power switch to
“OFF” and turn the red-
handled air shuto valve to
“EXH”. Clean or replace the
nozzles as detailed in the
maintenance instrucons. Turn
the power “ON” and the air to
“SUP” and test.
Clogged Filter
Unscrew the blue lter
housing and check lter or
debris or clogs. Replace the
lter element if necessary.
Low air pressure
Make sure the pressure gauge
on the air pressure regulator
reads between 80 and 100 psi.
Please contact your equipment representave
or manufacturer for further support.
iMore Informaon?

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Appendix A - Parts Callout
DETAIL ON
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Appendix A - Parts Callout

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Appendix A - Parts Callout

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Appendix A - Parts Callout

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Appendix A - Parts Callout
PART NUMBER DESCRIPTION
F1012 SCREW MACHINE 10-32 x 5/8 SS PHILLIPS
F1024 SCREW MACHINE 1/4-20 x 3/4 SS PHILLIPS
F1036 BOLT HHC 5/16-18 X 3/4 SS
F1039 BOLT HHC 5/16-18 x 1 SS
F1040 BOLT SHCS 5/16-18 X 1-1/4 SS
F1052 NUT NYLOCK 5/16-18 SS
F1054 WASHER 5/16 SS TYPE A
F1064 WASHER SPLIT LOCK 5/16 SS
F1066 NUT NYLOCK 10-32 SS
F1073 SCREW MACHINE 6-32 x 3/4 SS PHILLIPS PAN HD
F1085 WASHER FENDER 5/16 SS
F1096 SCREW MACHINE 10-32 X 3/8 SS PHILLIPS PAN HD
F1096 SCREW MACHINE 10-32 X 3/8 SS PHILLIPS TRUSS HD
F1119 WASHER #10 SS TYPE A
F1125 NUT NYLOCK 6-32 SS
F1128 WASHER SPLIT LOCK 1/4 SS
F1144 NUT HEX 3/4-10 SS
F1169 BOLT HHC 5/16-18 X 1-3/4 SS
F1170 BOLT HHC 5/16-18 X 4 SS
F1179 WASHER SPLIT LOCK #10 SS
M1134 SOLENOID BRACKET
M1557 FBHS HAND TROUGH WELDMENT
M1559 FBHS TUB WELDMENT
M1562 FBHS UPRIGHT WELDMENT RIGHT
M1563 FBHS UPRIGHT WELDMENT LEFT
M1565 FBHS GRATING
M1566 FBHS SPRAY BAR
M1570 STANDOFF 5/16 X 1/2 X 1 SS
M1571 STANDOFF 5/16 X 1/2 X 3 SS
M1652 FBHS BOX MOUNT WELDMENT
M1653 FLOAT SWITCH COUPLER 1/2" X 2" MACHINED
M1658 FBHS PUMP ENCLOSURE PANEL
M1958 "FBHS CONTROLLER BACK PANEL FIBOX AR1010
P1037 TERMINAL BLOCK 2 POS DIN RAIL
P1103 PIPE TEE 1/4 SS
P1110 TERMINAL BLOCK 2 POS GND DIN RAIL
P1111 END STOP TERMINAL BLOCK
P1118 SUPPLEMENTARY PROTECTOR 5A
P1122 POWER SUPPLY 24VDC 60W
P1136 PIPE HEX NIPPLE 1/2 X 1/2 POLY
P1169 DIN RAIL 35mm X 225mm LONG
PART NUMBER DESCRIPTION
P1172 WIRE DUCT 25X60 X 188mm LONG
P1184 CORD GRIP 1/2 NPT X .095-.260 BLK
P1187 SOLENOID CABLE 18mm DIN 24V
P1202 QUICK FIT ELBOW 3/8 NPT X 3/8" TUBE
P1206 GAUGE 1-1/2" DUAL SCALE
P1207 PIPE PLUG 1/8 SQUARE SS
P1209 QUICK FIT ADAPTER 1/4" NPT X 1/4" TUBE
P1211 QUICK FIT 1/4 NPT X 3/8 TUBE
P1213 MOUNTING BRACKET A33-82
P1214 QUICK FIT 3/8" T JOINT POLYPRO
P1219 QUICK FIT 3/8 NPT X 3/8 TUBE
P1221 QUICK FIT ELBOW 1/4" NPT x 3/8" TUBE
P1267 QUICK FIT BULKHEAD 3/8"
P1270 SHUTOFF/LOCKOUT VALVE 1/4 NPT
P1271 3/8" OD POLYETHYLENE TUBING- NATURAL
P1273 QUICK FIT ADAPTER 1/2" NPT x 1/2" TUBE
P1284 EXTERNAL THREADED FEET 3/4" X 4" 1100 LB.
P1288 POWER CORD 18-3 SO 5-15P
P1302 PIPE NIPPLE 1/4 X 3 SS
P1313 REGULATOR 1/4"
P1317 SWITCH, 2-POS SELECTOR, 2NO, BLK
P1334 JUMPER- 4 POSITION
P1345 PIPE BUSHING 1/2" X 1/8" PP
P1359 QUICK FIT ADAPTER 1/2" NPT X 3/8" TUBE
P1367 2.5 GALLON JUG W/ WALL BRKT
P1397 STRAINER Y 1/2" NPT 316SS 100 MICRON
P1398 PRESSURE REGULATOR WATER 1/2" SS
P1399 PRESSURE GAUGE WRG14
P1405 PIPE CLIP 1/2"
P1408 PIPE NIPPLE 1/2 X 2 SS
P1438 CORD GRIP PG9 X .065-.230 BLK
P1450 PIPE BUSHING 3/4" X 1/2" POLY
P1471 MIST NOZZLE .020 SS FULL CONE WITH CHECK
P1472 PIPE ELBOW STREET 3/4 SS
P1475 BALL VALVE 3/4" SS W/ LOCKING LEVER
P1498 BULKHEAD TANK FITTING 1/2" NPT
P1508 1/4" OD POLYETHYLENE TUBING- NATURAL
P1544 QUICK FIT AIR INLET 1/4" FLOWJET P56
P1562 FLOAT SWITCH SPST PVDF 1/8" NPT
P1564 "WIRE, CONTROL CABLE, 20 AWG, 3-CONDUCTOR,
UNSHIELDED, GRAY PVC JACKET"