Clevo D900F User manual

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Notebook Computer
D900F
Service Manual

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Notice
The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven-
dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica-
tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
June 2009
Trademarks
Intel and Intel Core are trademarks of Intel Corporation.
Windows®is a registered trademark of Microsoft Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective companies.

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About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the D900F series
notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams

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IMPORTANT SAFETY INSTRUCTIONS
Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to per-
sons when using any electrical equipment:
1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet
basement or near a swimming pool.
2. Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote risk of elec-
trical shock from lightning.
3. Do not use the telephone to report a gas leak in the vicinity of the leak.
4. Use only the power cord and batteries indicated in this manual. Do not dispose of batteries in a fire. They may
explode. Check with local codes for possible special disposal instructions.
5. This product is intended to be supplied by a Listed Power Unit (Full Range AC/DC Adapter – AC Input 100 - 240V,
50 - 60Hz, DC Output 19V, 1.57A).
This Computer’s Optical Device is a Laser Class 1 Product

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Instructions for Care and Operation
The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions:
1. Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged.
2. Keep it dry, and don’t overheat it. Keep the computer and power supply away from any kind of heating element. This
is an electrical appliance. If water or any other liquid gets into it, the computer could be badly damaged.
3. Follow the proper working procedures for the computer. Shut the computer down properly and don’t forget to save
your work. Remember to periodically save your data as data may be lost if the battery is depleted.
Do not expose the computer
to any shock or vibration. Do not place it on an unstable surface. Do not place anything heavy on the computer.
Do not expose it to excessive
heat or direct sunlight. Do not leave it in a place where foreign matter or mois-
ture may affect the system.
Don’t use or store the com-
puter in a humid environment. Do not place the computer on any surface which will block
the vents.
Do not turn off the power
until you properly shut down
all programs.
Do not turn off any peripheral
devices when the computer is
on.
Do not disassemble the com-
puter by yourself. Perform routine maintenance on your computer.

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4. Avoid interference. Keep the computer away from high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage your data.
5. Take care when using peripheral devices.
Power Safety
The computer has specific power requirements:
• Only use a power adapter approved for use with this computer.
• Your AC adapter may be designed for international travel but it still requires a steady, uninterrupted power supply. If you are
unsure of your local power specifications, consult your service representative or local power company.
• The power adapter may have either a 2-prong or a 3-prong grounded plug. The third prong is an important safety feature; do
not defeat its purpose. If you do not have access to a compatible outlet, have a qualified electrician install one.
• When you want to unplug the power cord, be sure to disconnect it by the plug head, not by its wire.
• Make sure the socket and any extension cord(s) you use can support the total current load of all the connected devices.
• Before cleaning the computer, make sure it is disconnected from any external power supplies.
Use only approved brands of
peripherals. Unplug the power cord before attaching peripheral devices.
Do not plug in the power
cord if you are wet. Do not use the power cord if it is broken. Do not place heavy objects on the power cord.

Power Safety
Warning
Before you undertake
any upgrade proce-
dures, make sure that
you have turned off the
power, and discon-
nected all peripherals
and cables (including
telephone lines). It is
advisable to also re-
move your battery in
order to prevent acci-
dentally turning the
machine on.

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Battery Precautions
• Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer.
• Do not remove any batteries from the computer while it is powered on.
• Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the
computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.
• Recharge the batteries using the notebook’s system. Incorrect recharging may make the battery explode.
• Do not try to repair a battery pack. Refer any battery pack repair or replacement to your service representative or qualified service
personnel.
• Keep children away from, and promptly dispose of a damaged battery. Always dispose of batteries carefully. Batteries may explode
or leak if exposed to fire, or improperly handled or discarded.
• Keep the battery away from metal appliances.
• Affix tape to the battery contacts before disposing of the battery.
• Do not touch the battery contacts with your hands or metal objects.

Battery Disposal
The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of
its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal
waste stream. Check with your local solid waste officials for details in your area for recycling options or proper
disposal.
Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommend-
ed by the manufacturer. Discard used battery according to the manufacturer’s instructions.

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Related Documents
You may also need to consult the following manual for additional information:
User’s Manual on CD
This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro-
gram. It also describes the installation and operation of the utility programs provided with the notebook PC.

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Contents
Introduction ..............................................1-1
Overview .........................................................................................1-1
System Specifications .....................................................................1-2
External Locator - Top View with LCD Panel Open ......................1-4
External Locator - Front & Right side Views .................................1-5
External Locator - Left Side & Rear View .....................................1-6
External Locator - Bottom View .....................................................1-7
Mainboard Overview - Top (Key Parts) .........................................1-8
Mainboard Overview - Bottom (Key Parts) ....................................1-9
Mainboard Overview - Top (Connectors) .....................................1-10
Mainboard Overview - Bottom (Connectors) ...............................1-11
Disassembly ...............................................2-1
Overview .........................................................................................2-1
Maintenance Tools ..........................................................................2-2
Connections .....................................................................................2-2
Maintenance Precautions .................................................................2-3
Disassembly Steps ...........................................................................2-4
Removing the Battery ......................................................................2-5
Removing the Optical (CD/DVD) Device ......................................2-6
Removing the Hard Disk Drive .......................................................2-7
Removing the Keyboard ..................................................................2-9
Removing the System Memory (RAM) ........................................2-10
Removing the Processor ................................................................2-14
Removing the VGA Card ..............................................................2-15
Installing the VGA Card ...............................................................2-17
Removing the Wireless LAN Module ...........................................2-18
Removing the Bluetooth Module ..................................................2-19
Removing the Modem ...................................................................2-20
Removing the TV Tuner Card .......................................................2-21
Removing the Intel Turbo Memory Card ..................................... 2-22
Part Lists ..................................................A-1
Part List Illustration Location ........................................................ A-2
Top ................................................................................................. A-3
Bottom ........................................................................................... A-4
LCD ............................................................................................... A-5
Mainboard ...................................................................................... A-6
Blu-Ray Combo ............................................................................. A-7
DVD Super Multi .......................................................................... A-8
Schematic Diagrams.................................B-1
System Block Diagram ...................................................................B-2
LGA1366 Part A DDR3 1/2 ...........................................................B-3
LGA1366 Part B DDR3 2/2 ...........................................................B-4
LGA1366 Part C QPI ......................................................................B-5
LGA1366 Part C Power ..................................................................B-6
LGA1366 Part E GND, Thermal ....................................................B-7
DDR3 Channel A SO-DIMM_0 .....................................................B-8
DDR3 Channel B SO-DIMM_1 .....................................................B-9
DDR3 Channel C SO-DIMM_2 ...................................................B-10
X58 QPI Interface .........................................................................B-11
X58 PCIEX16, PCIEX4, DMI ......................................................B-12
X58 Misc ......................................................................................B-13
X58 PWR ......................................................................................B-14
X58 GND ......................................................................................B-15
ICH10 DMI/PCIE/USB/SATA ....................................................B-16
ICH10 PCI/SPI/Other ...................................................................B-17
ICH10 Power/GND ......................................................................B-18
Intel Debug Card & Fan Control ..................................................B-19
Clock Generator CV193 ...............................................................B-20

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MXM3.0 PCI-E ............................................................................B-21
MXM PWR, SATA ODD ............................................................B-22
HDMI & e-SATA .........................................................................B-23
DVI-I ............................................................................................B-24
LCD, INT ..................................................................................... B-25
Card Reader/1394 .........................................................................B-26
RTL8111C ....................................................................................B-27
ALC662 / AMP TP6047A-4 ........................................................ B-28
KBC-ITE IT8512E .......................................................................B-29
Mini WLAN/ TMP/ TPA6017A2 ................................................ B-30
Daughter CONN ...........................................................................B-31
SATA HDD/ CCD/ BT/ PC BEEP ..............................................B-32
New Card/ MDC/ TV/ Robson .....................................................B-33
Audio Board .................................................................................B-34
Card Reader Board .......................................................................B-35
Click Board ..................................................................................B-36
Hotkey Board ............................................................................... B-37
Switch Board ................................................................................ B-38
USB Board ................................................................................... B-39
Power CPU_VTT .........................................................................B-40
Power 1.5V, 0.75VS, 12V ............................................................B-41
Power 1.8VS, 1.1VS ....................................................................B-42
Power AC_In, Charge .................................................................. B-43
Power Switch, ICH_1.1VS ...........................................................B-44
Power VCORE .............................................................................B-45
Power VDD3, VDD5 ................................................................... B-46
Power Delivery Chart ...................................................................B-47
Power Sequence Diagram ............................................................ B-48

Introduction
Overview 1 - 1
1.Introduction
Chapter 1: Introduction
Overview
This manual covers the information you need to service or upgrade the D900F series notebook computer. Information
about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about driv-
ers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. Windows XP, Windows Vista, etc.) have their own manuals as do application software (e.g. word
processing and database programs). If you have questions about those programs, you should consult those manuals.
The D900F series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description
of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the
“” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.

Introduction
1 - 2 System Specifications
1.Introduction
System Specifications
Processor
Intel® Core® i7 Processor
i7-965 (3.20 GHz, 6.4 GT/s, 8M L3 Cache, 45nm, LGA1366 Package)
i7-940 (2.93 GHz, 4.8 GT/s, 8M L3 Cache, 45nm, LGA1366 Package)
i7-920 (2.66 GHz, 4.8 GT/s, 8M L3 Cache, 45nm, LGA1366 Package)
Core Logic
Intel® X58 + ICH10R
Display
17.1” WUXGA (1920 * 1200) TFT LCD
Memory
Three 64-bit wide DDRIII (DDR3) data channels
Three 204 Pin SO-DIMM Sockets Supporting DDRIII (DDR3) 1066/
1333MHz Memory Modules
Memory Expandable up to 6GB
Note: Use either 1066MHz OR 1333MHz DDRIII (DDR3) Modules -
Do not mix DRAM speeds
Video Adapter
nVIDIA® GeForce GTX 280M PCIe *16 Video Card
1GB GDDR3 Video RAM on board
Supports Microsoft DirectX® 10.0
Supports HDCP
BIOS
One 16Mbit Flash ROM
Phoenix™ BIOS
Storage
Up to three (Option) Changeable 2.5" 9.5 mm (h) SATA (Serial) Hard
Disk Drives supporting RAID level 0/1/5
One 12.7 mm Super Multi/Blu-Ray SATA Optical Device Drive (Option)
Pointing Device
Built-in TouchPad (scrolling key functionality integrated)
Keyboard
“WinKey” keyboard (with embedded numeric keypad)
Three Instant Keys (WWW, e-mail, Application)
Audio
High Definition Audio Compliant Interface
Compliant with Microsoft UAA (Universal Audio Architecture)
S/PDIF Digital Output
Supports 5.1 Channel Analog Outputs
4 * Built-In Speakers
Built-In Microphone
Slots
One ExpressCard/34/54 Slot
Three Mini Card Slots:
• Slot 1 for PCIe WLAN Module
• Slot 2for USB TV Tuner Module
Card Reader
Embedded 7-in-1 Card Reader (MS/ MS Pro/ SD/ Mini SD/ MMC/ RS
MMC/ MS Duo) Note: MS Duo/ Mini SD/ RS MMC Cards require a PC
adapter

Introduction
System Specifications 1 - 3
1.Introduction
Communication
10Mb/100Mb/1000Mb Base-T Ethernet LAN
56K MDC Modem, V.90 & V.92 Compliant
802.11b/g Wireless LAN Mini-Card Module (Option)
Intel® WiFi Link 5300 Series (3*3 - 802.11a/g/n) Wireless LAN Mini-
Card Module (Option)
Intel® WiFi Link 5100 Series (1*2 - 802.11a/g/n) Wireless LAN Mini-
Card Module (Option)
2.0M/3.0M Pixel USB PC Camera Module (Factory Option)
Bluetooth 2.1 + EDR (Enhanced Data Rate) Module (Factory Option)
Security
Kensington Lock
BIOS Password
Interface
Four USB 2.0 Ports
One HDMI (High-Definition Multimedia Interface) Port with Audio
Output (with HDCP Support)
One DVI-Out Port (no HDCP Support)
One eSATA Port (hot swapping supported in Windows Vista only)
One S/PDIF Out Jack
One Headphone-Out Jack
One Microphone-In Jack
One Mini-IEEE1394a Port
One Line-In Jack for Audio Input
One RJ-45 LAN Jack
One RJ-11 Modem Jack
One DC-in Jack
One Cable (CATV) Antenna (Analog/Digital) Jack (Functions with
Optional USB TV Tuner Module)
One Consumer Infrared Transceiver
(Functions with Optional USB TV Tuner Module)
Operating System
Windows Vista Home Premium/ Business/ Enterprise/ Ultimate
Note that the TV Tuner module (factory) option in Windows Vista is
supported by the Windows Media Center software which comes built-
in to the Windows Vista Home Premium and Ultimate Editions only.
Power
Full Range AC/DC Adapter
AC Input: 100 - 240V, 50 - 60Hz
DC Output: 20V, 11A or 19V, 11.6A (220 Watts)
Battery
12 Cell Smart Lithium-Ion Battery Pack, 6600mAh
Environmental Spec
Temperature
Operating: 5°C - 35°C
Non-Operating: -20°C - 60°C
Relative Humidity
Operating: 20% - 80%
Non-Operating: 10% - 90%
Dimensions & Weight
397mm (w) * 298mm (d) * 51 - 60mm (h)
5.4 kg
Optional
One 12.7 mm Super Multi/Blu-Ray SATA Optical Device Drive
PCIe or USB Mini-Card Wireless LAN Module (see “Communication”
on page 1 - 3)
USB Mini-Card Hybrid TV Tuner Module
USB Bluetooth 2.1 + EDR Module (Factory Option -see
“Communication” on page 1 - 3)
USB PC Camera Module (Factory Option -see “Communication”
on page 1 - 3)

Introduction
1 - 4 External Locator - Top View with LCD Panel Open
1.Introduction
External Locator - Top View with LCD Panel Open
Figure 1
Top View
1. Optional Built-In
PC Camera
2. LCD
3. LED Power &
Communication
Indicators
4. Built-In
Microphone
5. LED Status
Indicators
6. Hot Key Buttons
7. Power Button
8. Keyboard
9. Speakers
10.Game Hot Keys
11. Touchpad &
Buttons
2
1
6
9
7
43
9
11
5
8
10

Introduction
External Locator - Front & Right side Views 1 - 5
1.Introduction
External Locator - Front & Right side Views Figure 2
Front Views
1. LCD Latches
2. Consumer
Infrared
Transceiver*
3. Line-In Jack
4. S/PDIF-Out Jack
5. Microphone-In
Jack
6. Headphone-Out
Jack
7. Speakers
Figure 3
Right Side Views
8. USB Ports
9. Security Lock
Slot
1
3
1
6
74 5 7
2
889

Introduction
1 - 6 External Locator - Left Side & Rear View
1.Introduction
External Locator - Left Side & Rear View
Figure 4
Left Side View
1. HDMI-Out Port
2. e-SATA Port
3. Cable (CATV)
Antenna Jack*
4. RJ-11 Phone Jack
5. RJ-45 LAN Jack
6. Mini-IEEE 1394
Port
7. ExpressCard Slot
(see page 2 - 7)
8. Optical Device
Drive Bay (for
DVD Device)
9. 7-in-1 Card
Reader
3
15
2467
8
9
Figure 5
Rear View
10.Vent/Fan Intake
11. DC-In Jack
12.DVI-Out Port
12
11
10 10 10

Introduction
External Locator - Bottom View 1 - 7
1.Introduction
External Locator - Bottom View
Figure 6
Bottom View
1. Fan Outlet/Intake
2. Battery
(Secondary HDD
Bay - HDD3)
3. Primary HDD
Bay (HDD1 & 2)
4. Component Bay
Cover

Overheating
To prevent your com-
puter from overheating
make sure nothing
blocks the vent/fan in-
takes while the com-
puter is in use.
2
1
3
4
11 1

Introduction
1 - 8 Mainboard Overview - Top (Key Parts)
1.Introduction
Mainboard Overview - Top (Key Parts)
1
2
3
Figure 7
Mainboard Top
Key Parts
1. Mini-Card
Connector (WLAN
Module)
2. Mini-Card
Connector (TV
Module)
3. Mini-Card
Connector
(Robson Module)