Climatel FAM 1500 Service manual

FAN AIR MODULE FAM 1500 - 48 VDC
Ope ating and Se vice Manual
MADE IN ITALY

PRE ENTATION
This service manual gives all information requested for the knowledge, the correct use and the cor-
rect maintenance of all devices described in this Extraction Air Device.
In case of no observance of the Manual’s contents, the Manufacturer will stop any guarantee on the
damaged product.
In case of very difficult maintenance or revision, it is recommended to request the direct inter-
vention of the Manufacturer - that is, however, always at disposal for any suggestion finalized
to the solution of the problem.
WARRANTY
All our products are guaranteed for 12 months after purchase’s date. The reparations under warran-
ty do not change the warranty period. The warranty concerns defects of materials that compromise
the function of product, reducing the efficiency or cancelling the effect of the device. The warranty
is recognised if the fault is reported within 2 days after the appearance.
The warranty does not include faults provoked by:
1 - physical/chemical characteristics of the ambient in which the device operates.
2 - not correct application of our instructions reported in this manual.
3 - storage conditions non in accordance with this manual.
4 - reparations carry out by not authorised service personnel.
And than, the warranty is also not applicable if:
5 - the Serial umber is not readable.
6 - the Customer has not complied to all obligations with the Manufacturer, updated to the service
intervention.
WARRANTY EXCLU ION
The warranty is void in case of:
1 - error handling of the operator.
2 - damage due to uncorrected service operation.
3 - replacement of not original spare parts.
4 - the operator did not follow the information indicated in this manual.
Also damages due to negligence, neglect, bad and inappropriate use of the machine exclude the war-
ranty. The elimination of safety devices will cause, automatically, the void of warranty and of any
responsibility from the Manufacturer.
LEGI LATION REFERENCE
The machines, object of this Service Manual, have been made in accordance with EU Directives,
reported in the rear page of this Manual.
Climatel (Padova)
di Giuseppe Gi aldo

Index
Pag. 0 Presentation
Pag. 0 Warranty
Pag. 0 Exclusion of warranty
Pag. 0 ormative References
Pag. 1 Wall application
Pag. 1 Ceiling application
Pag. 2 Premise
Pag. 2 Use conditions
Pag. 2 Installation and connections
Pag. 2 Description of FAM 1500 - 48 VDC
Pag. 3 TAB. 1 - Technical Characteristics of FAM
Note 1
The technical characteristics of FAM could be changed by the Manufacturer without notice.
To size the electrical cables and for service interventions it is necessary to follow this Service Manual, annexed
to the machine.
Note 2
All activities, as: Installation, Start-up/Adjustment and Maintenance, must be done by skilled workers or, as
choice, by Service of Manufacturer or by there representatives.
Pag. 3 Layout of FAM 1500
Pag. 4 TAB. 2 - Technical characteristics of the fan
Pag. 4 Electric Diagram of FAM 1500 - 48 VDC
Pag. 4 TAB. 3 - Manual fan speed regulator
Pag. 5 Start up
Pag. 5 Shut-off
Pag. 5 Maintenance
Pag. 5 Spare parts (standard)
Pag. 5 Disposal
Pag. 6 Declaration of Conformance
FAM 1500 - 48 VDC 1
Flexible hose
Ø 200 mm
Flexible hose
Ø 200 mm
Air Suction grid
with filter
Air Suction grid
with filter
Fig. 1a - Wall Application of FAM 1500
Fig. 1b - Ceiling Application of FAM 1500

2 FAM 1500 - 48 VDC
EXTRACTION AIR MODULE FAM 1500 - 48 VDC
Premise
Before installing the machine, we recommend to read the instruction reported on page 0 of this manual.
Use conditions
FAM 1500 is a module that pushes outdoor the warm air of the conditioned room. An equivalent quantity of
new (and fresh) air will be sucked through a suction air grid, fixed at the opposite wall of the room.
Installation and connections
The module could be:
A) fixed at an internal wall of the room (in vertical position, Fig. 1a - 3) using the base frame fixing holes.
ote: Do not fix the Module at light walls, generally not suitable to static and dynamic functioning of the
FAM module.
B) fixed to the ceiling (horizontally, Fig. 1b - 3) using the base frame fixing holes.
ote: Do not fix the Module at light ceiling, generally not suitable to static and dynamic functioning of the
FAM module.
To fix the electrical connections see Fig.4.
To install the machine it is mandatory to use appropriate Protective Equipment, as:
Description of FAM 1500 - 48 VDC
The module is made by a steel box (410x350xh220 mm), stove varnished, that includes:
a) Axial fan, directly coupled to a variable speed motor, with different air flows and head pressure (see TAB.1).
His motor is equipped with internal thermal relay, with automatic reset, that intervenes in case of electrical
or mechanical troubles.
b) Internal screw terminals to supply FA at 48 VDC + earth.
c) Fan continuous speed regulator, 0-10 VDC (but, in TAB. 1, we can see 4 situations only: low, medium,
high and maximum speed).
d) Air discharge flange, with net, suitable for 200 mm diameter flexible duct.
Optional: Air grid with filter, EU2 efficiency, that provides - continuously and in proper way - to clean the
new air to be mixed with the air present in the conditioned room.
Fig. 2 - FAM 1500 Module
wear appropriate
work clothes wear protective gloves wear safety shoes

FAM 1500 - 48 VDC 3
TAB. 1 - TECHNICAL CHARACTERI TIC OF FAM 1500 - 48 VDC
Characteristics Unit of measure Value
Air flow (at 21 °C, density = 1.2 kg/m3)m3/h 1500 (nominal)
Air outlet connection flange (for flexible hose) mm 200
Fan ° 1
Electric Supply (VDC +/- 10%) (E 60204 - 1) V 48
Max Operative Power input W 102
Max Electric absorption FLA A 2,6
FAM Module protection (net) mm net 10x10
Weight (included air filter) kg 8
Limits of use -20°C ÷+40°C
Fig. 3 - Layout of FAM 1500
350
Suction air grid with
adjustable flaps
300x300
3030
Air Expulsion
Manifold for n°1
flexible hose ø200 Hole ø6.5
350
220

4 FAM 1500 - 48 VDC
TAB. 2 - TECHNICAL CHARACTERI TIC OF THE FAM AT 48 VDC
Static head pressure (mm H2O / Pa) 20,4 / 200 16,3 / 160 10,2 / 100 6,1 / 60
Air flow Q [m3/h] 700 1100 1500 1700
Revolution per minute [RPM] 1350 1320 1360 1410
Absorption [A] 2,53 2,60 2,52 2,43
Power absorbed [W] 101 102 100 98
Characteristics (air at 21 °C) High
prevalence
Medium
prevalence
Medium-low
prevalence
Low
prevalence
STOP MAX
RED
YELLOW
WHITE (not used)
LIGHT BLUE
FAN 48VDC
Manual Speed regulator
Fig. 4 - Electrical diagram
FAM 1500 - 48 VDC
Electrical supply by user.
We recommend
to protect FAM with
adequate breaker, see TAB. 1
ote: Fan speed Regulator is
equipped with internal fuse.
Morsetti/Connection V+ / V-
Morsetti/Connection I / V-
Minimo/Minimum (*) a mezzo trimmer esterno
Regolazione tensione/Regulation Voltage (*)
Impedenza Uscita/Output impedance
Funzione STOP/STOP function
VMI
I /V-
RI
V+/V- 40 + 60 VDC
0÷5 VDC
VMI ÷10 VDC
5 kOhm max
Aperto/Opened
Tensione
/Voltage
(*) OTA/ OTE
I valori di tensione si riferiscono senza carico applicato tra I e V- / Voltage value a e efe ed to no load p esent to IN / V-
TAB. 3 - FAN PEED REGULATOR
Fig. 4a - Fan speed Regulator
trimmer
Fan speed regulator
The potentiometric control
of fan voltage supply is
equipped with switch-off
feature. A trimmer permits
to calibrate minimum
speed / power of the fan.
To regulate the trimmer, a
simple screwdriver is
requested.

FAM 1500 - 48 VDC 5
tart up
After connecting FAM module in accordance to Electric diagram Fig. 4, start the fan and calibrate the Fan speed Regulator
with the frontal knob (Fig. 4a) in according to the customer’s request (TAB. 2).
Set the minimum fan voltage value with the trimmer.
witch off
Rotate the frontal knob anti-clockwise (Fig. 4a) (STOP position) until the fan stops.
Maintenance
IMPORTANT: it is strongly forbidden to access to the interior part of FAM when fan is running!
1- Ordinary maintenance and Control
Check every 6 months at least the fan electrical absorption (to compare with data of TAB.2).
ote: This control must be done without changing the FAM running conditions: openings of cabinet produce air by-pass and
amperage modifications.
2- Extraordinary Maintenance ( )
Where fan shows to high absorption or to high noise, intervene with expert personnel, as indicate on ote 2, page 1.
tandard pare Part for FAM 1500 - 48 VDC (*)
Fan
Fan manual speed Regulator
(*) Before requesting spares, check any reference stamped on the component.
Disposal
Disassembly / crapping
User, according to CE guidelines or to own country regulations, is responsible of disposal of the whole machine or also part
of it. This operation must be done following all safety precautions, specially during the following phases:
- Disassembly of machine from the operative site.
- Transportation and movement.
- Disassembly
- Separation of single components.
Separation of materials and their recycling or disposal it is mandatory to apply the ational and Regional Rules regarding
disposal of solid industrial waste.
ATTENTION!
Disposal of components and materials
In case of scrapping, according to local regulations, the customer must use special cautions regarding the disposal of:
- PVC
- ELECTRICAL CABLES
- STEEL
IMPORTANT NOTICE: Toxic or corrosive substances are not present in this machine.
5
4
3
2
1
SENZA
STOP
WITHOUT
STOP
CON
STOP
I
WITH
STOP
M
Regolazione
Regulation
Minimo
Minimun
IN
V-
V+
IN
V-
V+
Minimo
Minimun
Regolazione
Regulation
1
2
3
4
5
Minimo
Minimun
Regolazione
Regulation
1
2
3
4
5
Fig. 5 - Electrical diagram
of Fan speed Regulator
Wear appropriate
work clothes Wear protective gloves Wear safety shoes Do not approach the hot surfaces

CONFORMITY DECLARATION OF MANUFACTURE
IN ACCORDANCE WITH DIRECTIVE 2006/42/CE
Manufacture
Registered / operating seat
OBJECT OF DECLARATION
DECLARES
The machine in your possession was made in accordance to the following EU Directives:
• Directive machine 2006/42/CE
• Directive low tension 2006/96/CE
• Directive electromagnetic compatibility 2004/108/CE
The person authorized to produce this technical documentation is:
(Legal representative)
Space for customized label
Climatel Freecooling
www.climatelfreecooling.com