CMA Dishmachines CMA-180 TALL User manual

MODELS CMA-180/180TALL
Including 480V MACHINES
PARTS MANUAL
Rev 2.07A
800-854-6417
FAX [phone]
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
www.cmadishmachines.com

TABLE OF CONTENTS
MODEL CMA-180
1. PARTS MANUAL ..........................................................................................3
1.1. EXPLODED VIEW DRAWINGS........................................................................................................... 3
1.1.1 Straight Frame System Assembly............................................................................................ 3
1.1.2 Corner Frame Assembly.......................................................................................................... 4
1.1.3 Drain System Assembly ........................................................................................................... 5
1.1.4 Plumbing System Assembly..................................................................................................... 6
1.1.5 Wash Spray System................................................................................................................. 7
1.1.6 Final Rinse System.................................................................................................................. 8
1.1.7 Door Handle Assembly........................................................................................................... 9
1.1.8 Corner Door Handle Assembly..............................................................................................10
1.1.9 Pump System Assembly..........................................................................................................11
1.1.10 Old Wash Tank Heater (Square Flange)...............................................................................12
1.1.11 Old Booster Heater (Square Flange).....................................................................................13
1.1.12 New Wash Tank Heater (Triangular Flange)........................................................................14
1.1.13 New Booster Heater (Triangular Flange).............................................................................15
1.1.14 Wiring Harnesses ..................................................................................................................16
1.1.15 480V Control Box Assembly (480V machines only)..............................................................17
1.1.16 Control Box Assembly ............................................................................................................18
1.1.17. Unique Parts for CMA-180TS...............................................................................................19
1.1.18. Unique Parts for CMA-180TC...............................................................................................20
1.1.19. Unique Parts for CMA-180T Split Door................................................................................21
2. POWER SWITCH BULB REPLACEMENT INSTRUCTIONS......................22
3. 180 CONVERSION KIT – CORNER TO STRAIGHT #00617.18.................23
4. 180 CONVERSION KIT – STRAIGHT TO CORNER #00617.17.................24

Model CMA-180 Parts Manual Rev. 2.07 page 3
1. Parts Manual
1.1. Exploded View Drawings
1.1.1 Straight Frame System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17532.00 Stand 17 60 00924.00 ¼” SS Washer
2 1 00535.30 Front door Handle 18 30 00912.00 ¼”-20 Nylon Lock Nut
3 3 17506.00 Door 19 4 01310.00 Bullet Feet
4 6 00636.17 E Z Door Glide 20 1 17522.50 Wash Tank Heater Cover
5 6 17554.00 Door Guide 21 1 17522.00 Booster Heater Cover
6 2 17552.00 Door Stop 22 23 00914.10 1/4-20 X 5/8 Hex Bolt
7 1 13915.00 Door Latch Bracket 23 1 17530.00 Wrapper
7A 1 13915.06 Door Latch Bracket 24 1 17531.00 Pan
8 1 13701.00 Open Door Latch 25 2 17506.60 Door Panel Splash Guard
9 1 01505.02 Tray Track (Set) 25A 1 17506.65 Door Service Splash Guard
10 2 17510.00 Strainer Basket 26 1 17506.21 Front Door Safety Bracket
11 1 01577.10 Scrap Tray Body 27 1 17506.32 Right Door Safety Bracket
12 1 01577.20 Scrap Trap Drawer 28 1 00960.00 8-32x1-1/2”pPanhead Screw
13 1 17579.00 Scrap Trap Holder 29 1 00927.00 8-32 Nylon Lock Nut
14 1 17511.00 Overflow 30 2 00962.00 1/4-20 X 1 SS Hex Bolt
15 1 17402.00 Overflow Gasket 31 4 00610.00 Door Handle Spacer (Small)
16 30 00905.00 ¼-20 x 1/2 Trus Bolt

Model CMA-180 Parts Manual Rev. 2.07 page 4
1.1.2 Corner Frame Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17532.00 Stand 14 1 17511.00 Overflow
2 1 17506.50 Door Panel Corner 15 1 17402.00 Overflow Gasket
3 2 17506.00 Door 16 24 00906.00 ¼”-20 x 1/2” Hex Head Bolt
4 4 00636.17 E Z Door Glide 17 56 00924.00 ¼” SS Washer
5 4 17554.00 Door Guide 18 30 00912.00 ¼”-20 Nylon Lock Nut
6 2 17552.00 Door Stop 19 4 01310.00 Bullet Feet
7 1 17507.10 Air Gap Baffle 20 1 07522.50 Wash Tank Heater Cover
8 4 00905.00 ¼” – 20 x ½ Truss Head Bolt 21 1 17522.00 Booster Heater Cover
9 1 01505.10 Tray Track 22 1 01505.16 Tray Track Rail
10 2 17510.00 Strainer Basket 23 2 00941.00 8/32” x 5/8” Pan Head Screw
11 1 01577.10 Scrap Trap Body 24 2 03801.00 10/32” Lock Nut
12 1 01577.20 Scrap Trap Drawer 25 1 17530.00 Wrapper
13 1 17579.00 Scrap Trap Holder 26 1 17531.00 Pan

Model CMA-180 Parts Manual Rev. 2.07 page 5
1.1.3 Drain System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00113.17 Drain Tee Casting 11 6 00901.00 5/16 –18x1” Hex Head Bolt
2 1 00114.00 Drain Tee Gasket 12 6 13805.00 5/16-18 Nylon Lock Nut
3 1 00121.18 Drain Stopper “O” Ring 13 1 01313.00 2” PVC Slip x MIPT Adapter
*4 1 00121.17 Drain Stopper 14 1 05030.17 2” x 4” PVC Tubing
5 1 17581.00 Drain Linkage 15 1 01312.00 PVC Slip x Slip 90 Ell
6 1 17580.50 Drain Linkage Spacer 16 1 05030.27 2” x 6” PVC Tubing
7 1 00912.00 ¼-20 Nylon Lock Nut 17 1 01320.17 2” PVC Tee SxSxS
8 1 17580.00 Drain Lever 18 1 05030.10 2” x 3” PVC Tubing
9 1 00910.00 ¼”-20x1 ½” Hex Head Bolt 19 1 01315.17 2” No Hub
10 16 00926.00 5/16 S/S Washer

Model CMA-180 Parts Manual Rev. 2.07 page 6
1.1.4 Plumbing System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00710.50 Vacuum Breaker ¾” Watts 11C -- 00786.00 Water Sol Plunger G Style
1A -- 00421.51 Pan Head Screw SS 6-32 x 1/4” 11D -- 00707.00 Water Sol Repair Kit JE ½”
1B -- 00735.60 Vacuum Breaker Brass Bonnet 12 2 41030.10 Elbow 90°½” FXF
1C -- 00735.00 Vacuum Breaker Repair Kit ¾” 13 1 00760.00 Coupling 5/8” x ½” MIP
1D -- 00739.50 Vacuum Breaker Cap 14 1 13029.00 Strainer Ball Valve 3/4”
2 3 13639.00 Nipple SS ¾” Close 15 -- 13028.00 ¾” Ball Valve Repair Kit
3 3 13633.00 Elbow FXF Brass ¾” 16 2 13635.10 Nipple Brass 2/4” x 2”
4 1 13613.00 Nipple ¾” x 5 ½” Brass 17 4 00742.00 Nipple ½” x 1 ½”
5 2 13602.00 Jamb Nut Brass ¾” 18 1 00743.10 Tee ½” FXFXF
6 1 13602.45 Pressure Regulator ½” 19 1 00780.00 Nipple ½” x 2 ½”
7 1 00716.10 Brass Tee ¾” x ¾” x ½” FXFXF 20 - 00705.05 Water Sol Valve ¾” 220V JE
8 1 13604.00 Bushing ½” x ¼” Brass 20A - 00706.00 Water Sol Repair Kit JE ¾”
9 1 13605.00 Pressure Gauge 20B - 00705.20 Water Sol Valve Bonnet ¾”
10 1 03603.15 Water Sol Valve 1/2” 220V JE-C 21 1 17534.00 180 Thermometer Bracket
11A 1 00738.15 Water Sol Valve Coil 220V 22 1 03202.00 Thermometer “Wash”
11B -- 03603.20 Water Sol Valve Bonnet ½” 22A 1 03202.00 Thermometer “Rinse”

Model CMA-180 Parts Manual Rev. 2.07 page 7
1.1.5 Wash Spray System
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00303.17 Manifold 9 8 00912.00 Nylon Lock Nut ¼” – 20
*2 1 00360.24 Lower Spray Base Assembly 10 4 00914.10 Hex Head Bolt ¼”-20”x5/8”
**3 1 00361.10 Upper Spray Base Assembly 11 2 00966.10 Hex Head SS Bolt 10-32
4 2 00304.17 Wash Spray Arm 12 4 00363.00 Spray Base Lock Pin
5 4 00308.50 Spray Arm End Plug SS 13 1 00302.00 Spray Base Gasket
6 2 00302.51 Spray Base “O” Ring 14 1 00225.00 Compression Gasket
7 4 00905.00 Truss Head Bolt ¼”-20”x1/2” 15 1 00221.20 1” Comp. Fit.x1”MIP SS
8 12 00924.00 SS Washer ¼” 16 1 00759.17 Base Quick Release W/Nipple
17 2 00341.00 Spray Arm Bearing
**P/N 00361.10 Includes Items 11,12 & 6
*P/N 00360.24 Includes Items 11, 12 & 6

Model CMA-180 Parts Manual Rev. 2.07 page 8
1.1.6 Final Rinse System
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 03624.00 ½” Vacuum Breaker Watts 10 1 13306.17 Final Rinse Elbow Assy
1A -- 03623.00 ½” Vacuum Brkr Kit- Watts 11 2 04306.00 Square Manifold Gasket
1B -- 03624.25 ½” Brass Bonnet 12 2 41030.10 ½” 90 deg Ell FxF (Rm)
1C -- 00739.50 ¾” Vacuum Breaker Cap SS 13 1 17401.00 Final Rinse Manifold
1D -- 00421.51 6-32 x ¼” SS Pan Head
Screw Phillips 14 2 13642.00 ½” Brass Plug
2 1 05004.10 3/8” SS Tubing 15 1 00780.00 Nipple Bras ½” x 2 ½”
3 1 13607.10 3/8” Comp x ½” MIP Elbow 16 1 00743.10 ½” Tee F x F x F
3A 1 00436.20 Comp Fitting Nut 17 4 00308.17 Rinse Arm SS End Plug
4 2 04305.17 Bearing Gasket 18 2 00304.19 Rinse Arm w/Bearing
5 4 00760.00 5/8” Comp x ½” MIP Adapter 19 8 13304.55 SS Final Rinse Spray
Jet Ht
6 1 13629.00 ½” S.S. Close Nipple 20 4 00929.00 1/4-20 X 3/4 Bolt
7 1 13629.82 Nipple SS ½” x 5 ½” 21 8 00926.00 SS Washer 5/16”
8 2 05007.17 5/8” OD .049 Wall 304 SS
Tubing 22 4 00912.00 ¼”-20 Nylon Lock Nut
9 1 13669.45 Mixing Chamber SS 23 1 13607.00 Water Inlet
9A 2 03232.00 1/8” Male Plug 24 1 13607.20 Comp Fitting Sleve

Model CMA-180 Parts Manual Rev. 2.07 page 9
1.1.7 Door Handle Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00613.32 Door Handle 10 2 00900.00 Cotter Pin
2 1 01556.50 Right Door Handle Support 1” 11 4 00906.00 ¼”-20 x ½” Hex Head screw
3 2 00603.07 Door Spring Extension Rod 12 8 00924.00 ¼” SS Washer
4 2 00602.00 Door Spring 13 8 00912.00 ¼”-20” Nylon Insert Lock Nut
5 2 17552.00 Door Stop 14 4 00610.00 Door Handle Spacer (Small)
6 2 01553.00 Door Handle Link 15 4 00611.00 Door Handle Spacer (Large)
7 2 00606.00 5/16”-18 x 7” Eyebolt 16 2 00607.04 Door Handle Grip
8 2 00913.00 5/16”-18” Nut 17 1 01555.50 Left Door Handle Support
9 2 00926.00 5/16” SS Washer 18 4 00903.00 ¼”-20 x 1 ¾” Hex Screw

Model CMA-180 Parts Manual Rev. 2.07 page 10
1.1.8 Corner Door Handle Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00613.04 Door Handle 13 14 00912.00 ¼-20 Nylon Lock Nut
2 1 00619.34 Door Handle Mntg Plate Long 14 4 00610.00 Door Handle Spacer (Sm)
2A 1 00619.44 Door Handle Mntg Plate Short 15 4 00611.00 Door Handle Spacer (Lg)
3 1 00603.04 Door Spring Extension 16 2 00903.00 ¼-20 x 1 ¾” Hex Head Bolt
4 2 00602.00 Door Spring 17 9 00926.00 5/16” SS Washer
5 2 17506.00 Door 18 2 00910.00 ¼”-20 x 1/2” Hex Head Bolt
6 2 01553.00 Door Handle Link 19 2 00607.04 Door Handle Cap
7 1 00606.00 5/16”-18 x 7” Eyebolt 20 8 00920.00 5/16-18 x 3/4” Hex Head Bolt
8 9 00913.00 5/16”-18” Nut 21 1 00563.30 Limit Switch Door Bracket
9 10 00905.00 ¼”-20 x 1/2” Truss Head Bolt 22 1 17506.50 Door Panel Corner
10 1 00900.00 Cotter Pin 23 1 17507.10 Air Gap Corner
11 2 01552.00 Door Stop
12 16 00924.00 ¼” SS Washer

Model CMA-180 Parts Manual Rev. 2.07 page 11
1.1.9 Pump System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00201.00 Pump Motor 1 HP 8 1 00208.40 Slip Joint Nut Gasket
2 1 03224.00 Small Pump Base 9 1 04204.00 Compression Nut (2.5)
3 6 00921.00 3/8”-16 x 34” Hex Head Bolt 10 2 00906.00 ¼-20 x 1/2” Hex Bolt
3A 2 00975.00 3/8-16 x 1 ½” Stud 11 2 00924.00 ¼” SS Washer
4 1 00206.30 Pump Seal Kit 12 2 00912.00 ¼”-20 Nylon Lock Nut
5 1 03226.00 Pump “O” Ring 13 2 00238.00 3/8” Male Plug
6 1 03222.10 Impeller SS *14 Assy. 00200.10 Pump Assy
7 1 04206.00 Pump Cover 15 1 00208.21 Slip Joint Nut Friction Ring
*P/N 00200.10 Includes Items 1,2,3,4,5 and 6

Model CMA-180 Parts Manual Rev. 2.07 page 12
1.1.10 Old Wash Tank Heater (Square Flange)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 13417.65 Wash Tank Heater 5KW 3PH
1 13417.64 Wash Tank Heater 7KW 3PH
1A 1 13417.89 Heater Thermostat
2 1 13463.10 Liquid Level Switch
3 1 13463.50 Liquid Level Switch Shield
4 1 17523.51 Hi-Limit Switch - Wash 250 Degrees
5 1 13477.20 7/8” Probe Hole Plug
6 1 13417.45 Wash Tank Heater Gasket

Model CMA-180 Parts Manual Rev. 2.07 page 13
1.1.11 Old Booster Heater (Square Flange)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17550.00 Booster Tank
2 6 13805.00 Nylon Lock Nut 5/6”-18
3 6 00926.00 Washer SS 5/16”
**4 1 13417.67 Immersion Heater 12KW 3PH
4A 1 13417.89 Thermostat 12KW Heater
5 1 17523.51 Hi-Limit Switch-Booster 250 degrees
*6 1 17520.00 Booster Heater Shield*
7 1 13417.47 Booster Heater Gasket
8 1 17560.00 Complete Assembly
*For Straight Through Applications Only.
**Includes Gasket #13417.47

Model CMA-180 Parts Manual Rev. 2.07 page 14
1.1.12 New Wash Tank Heater (Triangular Flange)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 15518.00 Heater 6kW 220V Triangular Flange
1A 1 13417.92 Heater Thermostat
2 1 13463.14 Liquid Level Switch
3 1 13463.50 Liquid Level Switch Shield
4 1 17523.51 Hi-Limit Switch - Wash 250 Degrees
5 1 13477.20 7/8” Probe Hole Plug
6 1 15518.10 Gasket for Triangular Flange Heater

Model CMA-180 Parts Manual Rev. 2.07 page 15
1.1.13 New Booster Heater (Triangular Flange)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17550.00 Booster Tank
2 3 13805.00 Nylon Lock Nut 5/6”-18
3 3 00926.00 Washer SS 5/16”
4 1 13422.71 240V 12KW Triangular Immersion Htr
4A 1 13417.92 Thermostat 12KW Heater
5 1 17523.51 Hi-Limit Switch-Booster 250 degrees
*6 1 17520.00 Booster Heater Shield*
7 1 15518.10 Gasket for Triangular Flange Heater
8 1 17560.00 Complete Assembly

Model CMA-180 Parts Manual Rev. 2.07 page 16
1.1.14 Wiring Harnesses
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17514.00 Harness (Without Booster)
2 1 17514.17 Booster Wiring Harness
3 -- 00414.17 Harness (Complete)

Model CMA-180 Parts Manual Rev. 2.07 page 17
1.1.15 480V Control Box Assembly (480V machines only)
ITEM
NO.
NO.
REQ’D P/N DESCRIPTION
1 1 13905.12 Transformer Box
2 1 13423.82 Transformer 480V - 240V
3 2 13403.21 Fuse Holder - Inline
4 2 13403.40 Fuse 1.25 Amp 230V Slow Blow
5 2 13402.10 Fuse 1.50 Amp 600V Slow Blow
6 1 13420.10 Fuse Clip 2-Poll, Pressure Plate
7 1 13905.22 Transformer Box Lid
8 4 00940.50 10-32 X 3/8 Truss Head Screw

Model CMA-180 Parts Manual Rev. 2.07 page 18
1.1.16 Control Box Assembly
ITEM
NO.
NO.
REQ’D P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D P/N DESCRIPTION
1 1 17503.19 CMA-180 Control Box 17E 2 17400.09 30 Amp Terminal Block-Natural
2 2 00470.10 Toggle Switch Rubber Boot 17F 1 17400.07 60 Amp Terminal Block-Green
3 1* 00409.81 Timer CMA-180 18 1 03408.55 Counter Face Mount 220V
4 1(2**) 00631.05 Ice Cube Relay 220V 19 4 00911.00 Pan Head Screw 8-32 x 1/2”
5 6 Ft. 00400.85 Conduit ¾” Sealtite 20 4 00927.00 Lock Nut 8-32
6 6 Ft. 00400.10 Conduit ½” Sealtite 21 1 00421.90 Power Switch
7 2 Ft. 00400.00 Conduit 3/8” Sealtite 22 1 00449.50 Keyless Lock
8 1 00401.85 St-3/4” Straight Connector 23 1 00421.89 Rocker Switch Auto Fill
9 1 00401.10 St-1/2” Straight Connector 24 1 00404.85 Motor Contactor 208/240V 20A
10 1 00401.00 St-3/8” Straight Connector 25 6 13825.00 Pan Head Screw 8-31 x 1”
11 1 00475.00 Delimer Switch DPDT 15A 26 6 04806.00 #10 Brass Washer
12 1 03470.00 Toggle Switch Momentary (Screw Terminal) 27 2 17503.17 Control Box Sponge Long
13 8 03801.00 Nylon Lock Nut 10-32 27A 2 17503.18 Control Box Sponge Short
14 1 17400.06 Mountain Din Rail 28 1** 13003.17 Contactor 60A 3 Pole 220V
15 1 13403.26 Fuse 3A/250V Slow Blow 29 1 13418.60 Dip Switch Timer 230V
16 2 00941.00 Pan Head Screw 10 -32 x 5/8” 29A 1 03202.00 Thermometer “Rinse”
17 1 17400.17 Terminal Block Assembly 29B -- 03202.00 Thermometer Bracket
17A 2 17400.04 30 Amp Terminal Block-Red 30 1 13003.50 Heater Contactor 40 Amp
17B 3 17400.03 60 Amp Terminal Block-Black 31 1 00562.60 Door Roller Switch Connector
17C 4 17400.02 85 Amp Terminal Block-Natural 32 1 00562.00 Door Roller Switch
17D 2 17400.08 30 Amp Terminal Block-Blue 33 1 13426.50 Ground Block
34 1 00421.78 Illuminated Plug
* Includes timer motor p/n 500.17 and microswitch p/n 411.00 ** Only for the machines with booster heater

Model CMA-180 Parts Manual Rev. 2.07 page 19
1.1.17. Unique Parts for CMA-180TS
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 6 00636.27 Door Guide Material 10 1 50302.06 1" MPT x 1" Barb PVC
2 3 17506.20 Scullery Door 11 1 00303.27 Manifold
3 6 17554.20 Scullery Door Guide 12 1 00212.50 1-1/2”x1-1/4”Adapter
4 1 17530.20 Scullery Wrapper 13 1 00204.00 Pump Cover Large
5 1 00613.27 Door Handle S 14 1 00203.05 Impeller 4-1/2”
6 2 01553.20 Door Handle Link S 15 1 00202.00 Pump Base
7 2 00603.53 Door Spring Extension Rod 16 1 00205.00 Pump Gasket
8 2 05007.27 Booster Water Line 17 1 03108.60 Transfer Hose 1" Reinf.
9 1 17401.20 Final Rinse Manifold 18 1 00208.40 Slip Joint Nut O Ring
19 1 00207.00 Slip Joint Nut 11/2 x 1/4

Model CMA-180 Parts Manual Rev. 2.07 page 20
1.1.18. Unique Parts for CMA-180TC
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17506.20 Door Panel Scullery Corner 10 1 17401.20 Final Rinse Manifold
2 6 00636.27 Door Guide Material 11 1 50302.06 1" MPT x 1" Barb PVC
3 2 17506.20 Scullery Door 12 1 00303.27 Manifold
4 4 17554.20 Scullery Door Guide 13 1 00212.50 1-1/2”x1-1/4”Adapter
5 1 17530.20 Scullery Wrapper 14 1 00204.00 Pump Cover Large
6 1 00563.60 Limit Switch Door Bracket 15 1 00203.05 Impeller 4-1/2”
7 2 01553.20 Door Handle Link S 16 1 00202.00 Pump Base
8 1 00613.34 Door Handle S Corner 17 1 00205.00 Pump Gasket
9 2 05007.27 Booster Water Line 18 1 03108.60 Transfer Hose 1" Reinf.