CMA Dishmachines EST-AH User manual

MODEL EST
PARTS MANUAL
Rev.1.05A
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
800-854-6417
FAX [phone]
www.cmadishmachines.com

TABLE OF CONTENTS
MODEL EST
1. PARTS MANUAL ..........................................................................................3
1.1. INITIAL PARTS KIT (P/N 01100.84)................................................................................................. 3
1.2. OPTIONAL SANI ALARM.................................................................................................................. 4
1.3. EXPLODED VIEW DRAWINGS........................................................................................................... 5
1.3.1. Cabinet Assembly ................................................................................................................... 5
1.3.2. Control Box Assembly ............................................................................................................ 6
1.3.3. Door Actuator Assembly......................................................................................................... 7
1.3.4. Door Actuator Assembly for Corner EST............................................................................... 8
1.3.5. Pump Assembly....................................................................................................................... 9
1.3.6. Plumbing System Assembly................................................................................................... 10
1.3.7. Spray System Assembly......................................................................................................... 11
1.3.8. Power Drain Assembly......................................................................................................... 12
1.3.9. Power Drain Retrofit Kit p/n 00104.95 ................................................................................ 13
1.3.10. Peristaltic Pump Assembly................................................................................................... 14
www.cmadishmachines.com

Parts Manual
1. Parts Manual
1.1. Initial Parts Kit (P/N 01100.84)
P/N DESCRIPTION Qty
00104.82 50 RPM Drain Motor, 117V 60Hz 1
00105.82 Drain Spring (V) 1
00108.82 Drain Actuator Arm (V) 1
00109.82 Drain Actuator Shaft (V) 1
00115.85 Drain Screen 1
00120.00 Thermometer 1
00121.60 Drain Diaphragm 1
00200.10 Pump Assembly, 110/220V 60Hz 1
00206.00 Pump Seal Kit 1
00308.20 Spray Arm End Plug, E-VA 1
00341.20 Spray Arm Bearing 1
00406.00 Control Box Light, .5” Diameter, Red 1
00407.83 Timer, 90 Sec, 8 Cam 1
00416.00 Peristaltic Pump Assembly, 120V/60Hz 1
00435.00 Squeeze Tube, 8”, Silicon 1
00470.10 Toggle Switch Rubber Boot 3
00471.10 Toggle Switch, Off/On, 20-Amp 1
00475.00 Toggle Switch, DPDT, 15-Amp, Delimer 1
00562.00 Door Limit Switch, Roller Action 1
00602.00 Door Spring 1
00631.00 Ice Cube Relay, 120V 1
00707.00 1/2" Water Solenoid Repair Kit, JE 1
00738.10 Solenoid Coil, JE, 120V ( ¾” & ½” ) 1
00935.00 1/4-20 x 1/4" Allen Screw 2
00938.82 1/2” Drain Bushing, Brass (V) 2
03415.50 Flex-Tight Fitting 1
03470.00 Toggle Switch, Momentary, Screw Terminals 1
03623.00 1/2” Vacuum Breaker Repair Kit, Watts 1
00425.51 Chemical Tubing, Blue 50 ft
00425.53 Chemical Tubing, Red 50 ft
00425.54 Chemical Tubing, White 50 ft
MODEL EST PARTS MANUAL Rev. 1.05A Page 3

Parts Manual
1.2. Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 3 00400.00 Conduit, 3/8” Sealtite 8 5 00931.00 Wire Tie, Small
2 1 00401.00 S.T. 3/8” Straight Connector 9 1 12510.00 Sanitizer Alarm Box Assembly
3 1 00402.00 S.T. 90 Degree 3/8” Connector 10 1 12511.00 Sanitizer Low Level Vacuum Switch
4 1 00406.00 Control Box Light, .5” Diameter, Red 11 1 12512.00 Sanitizer Alarm Buzzer, 120 Volts
5 1 00435.00 Squeeze Tube, 8” 12 4 40126.10 #10 x 3/4" Sheet metal Screw
6 1 00521.00 Wire, 18 Gauge, Orange, 6 ft. 13 4 40127.00 Wall Anchors
7 1 00531.00 Wire, 18 Gauge, White, 6 ft. 14 1 00426.00 Y Hose Connector, 3/16”
MODEL EST PARTS MANUAL Rev. 1.05A Page 4

Parts Manual
1.3. Exploded View Drawings
1.3.1. Cabinet Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 2 01506.30 Door 12 1 01573.30 Sani Mount/Drain Lid
1 2 17506.00 CMA-180 Door (EVA Tall) 13 1 01577.10 Scrap Trap Body
2 1 01530.50 EVA Wrapper 3 Door 14 2 01505.32 Tray Track, Inline
2 1 01500.43 EVA Wrapper (EVA-Tall) 15 1 01579.50 EVA Splash Card
3 1 00115.85 Drain Screen 16 4 00636.10 EZ Glide Door Guide Sq 21-7/8”
4 18 00906.00 1/4-20 x 1/2" Hex head Bolt 16 4 00636.17 EZ Glide Door Guide 26-1/4” (EVA Tall)
5 60 00924.00 1/4" SS Washer 17 1 01502.50 EVA Pan / Stand Low Water
6 40 00912.00 1/4-20 Nylon Lock Nut 18 16 00905.00 1/4-20 x 1/2" Truss Head Bolt
7 6 00940.50 10-32 x 3/8" Truss Head Screw 19 1 00120.00 Thermometer (Bi Metal)
8 1 00120.40 EVA Power Drain Cover 20 1 01540.40 Wrapper Panel E-AH w/o holes
9 4 01310.00 Bullet Foot 20 1 01540.44 Wrapper Panel E-EVA –AH (EVA-Tall)
10 4 01554.30 Ez Glide Door Guide SS 21 1/8 21 1 01505.20 Tray Track, Corner
10 4 17554.00 CMA-180 Door Guide (EVA Tall) 22 1 01540.39 Wrapper Panel EVA-C
11 1 01577.20 Scrap Trap Drawer 22 1 01540.43 Wrapper Panel EVA-C Tall
MODEL EST PARTS MANUAL Rev. 1.05A Page 5

Parts Manual
1.3.2. Control Box Assembly
Note: Wiring Harness (V)—Part Number 00414.82—(not shown).
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 00449.00 Lock and Key 15 5 00470.10 Toggle Switch Boot
2 1 01504.09 Control Box Lid 16 1 00471.10 Toggle Switch Off/On 20 Amp
3 5 00911.50 8-32 x 3/8” Pan Head Screw 17 2 00406.00 Control Box Light, 120V, 60Hz
4 1 00407.83 Timer, 90 Seconds 18 1 00400.00 Conduit, 3/8” Sealtite
5 1 03470.01 Toggle Switch, Momentary 19 3 00401.00 S.T. 3/8” Straight Connector
6 1 03408.50 Counter (Face Mount) 20 1 00454.10 3-Pole Socket Terminal Block
7 4 00907.00 6-32 x 1/2" SS Pan Head Screw 21 1 00475.00 Toggle Switch, 15 Amp
8 4 00917.00 8-32 PM Nut 22 1 00562.60 Connector, #562 Door Limit Switch
9 1 01503.09 Control Box Body 23 2 03470.00 Toggle Switch
10 4 00916.00 6-32 pm nut 24 1 00404.82 Contactor Relay
11 3 00415.00 Peristaltic Pump Assembly* 25 1 00631.00 Ice Cube Relay
12 4 00906.00 1/2-20 x 1/2" Hex Head Bolt 26 1 00562.00 Door Limit Switch, Roller Action
13 4 00924.00 1/4" SS Washer
14 4 00912.00 1/4-20 Nylon Lock Nut *See section 1.3.10 Peristaltic Pump Assembly for details
MODEL EST PARTS MANUAL Rev. 1.05A Page 6

Parts Manual
1.3.3. Door Actuator Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 00613.32 Door Handle, 1” 11 4 00906.00 1/4-20 x 1/2" Hex Head Screw
2 1 01556.50 Door Handle Support, 1” (Right) 12 6 00924.00 1/4" SS Washer
3 2 00603.07 Door Spring Extension Rod 13 8 00912.00 1/4-20 Nylon Locknut
4 2 00602.00 Door Spring 14 4 00610.00 Door Handle Spacer, Small
5 2 01506.30 Door (Cut Away) 15 4 00611.00 Door Handle Spacer, Large
6 2 01553.00 Door Handle Link 16 2 00910.00 1/4-20 x 1-1/2” Hex Bolt
7 2 00606.00 5/16-18 x 7” Eyebolt 17 1 01555.50 Door Handle Support, 1” (Left)
8 2 00913.00 5/16-18 Nut 18 2 00903.00 1/4-20 x 1-3/4” Hex Head Bolt
9 2 00926.00 5/16” SS Washer 19 2 00607.04 Door Handle Cap, 1”
10 2 00900.00 Cotter Pin 20 2 01552.00 Door Stop
MODEL EST PARTS MANUAL Rev. 1.05A Page 7

Parts Manual
1.3.4. Door Actuator Assembly for Corner EST
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 00613.44 Door Handle EVA-C 11 2 01552.00 Door Stop
2 1 00619.34 Door Handle Mounting Plate, Long 12 6 00924.00 1/4" SS Washer
2A 1 00619.44 Door Handle Mounting Plate, Short 13 4 00912.00 1/4-20 Nylon Lock Nut
3 1 00603.84 Extension Rod EVA-C 14 4 00610.00 Door Handle Spacer, Small
3A 1 00604.84 Door Extension Link 15 4 00611.00 Door Spacer, Large
4 2 00602.00 Door Spring 16 2 00903.00 1/4-20 x 1-3/4” Hex Head Bolt
5 2 01506.30 Door 17 8 00926.00 5/16” SS Washer
6 2 01553.00 Door Handle Link 18 2 00910.00 1/4-20 x 1-1/2” Hex Head Screw
7 1 00606.82 5/16-18 x 7” Eyebolt EVA-C 19 2 00607.04 Door Handle Cap
8 9 00913.00 5/16-18 Nut 20 8 00920.00 5/16-18 x 3/4" Hex Head Bolt
9 9 00926.00 5/16 SS Washer 21 1 00563.20 Limit Switch Door Bracket, E-VAC
10 1 13805.00 5/16-18 Nylon Lock Nut
MODEL EST PARTS MANUAL Rev. 1.05A Page 8

Parts Manual
1.3.5. Pump Assembly
Item Qty PartNo Description Item Qty PartNo Description
1 1 00206.00 Pump Seal Kit 9 1 03108.61 Tranfer Hose 1"
2 1 00201.00
Pump Motor 1Hp 115/208-
230V 10 2 03101.00 Hose Clamp # 16 1"
3 1 03222.05 Impeller (Universal) Open 11 2 00238.00 3/8 Male Plug
4 1 03224.00 Pump Base 12 1 00906.00 1/4-20 X 1/2 Hexhead Bolt
5 1 03226.00 Pump O Ring Gasket 13 1 00912.00 1/4-20 Nylon Lock Nut
6 1 04206.00 Pump Cover 14 4 00921.00 3/8-16 X 3/4 SS Hexhead Bolt
7 1 50302.40 1 ¼ MIP X 1" Barb Fitting 15 1 00924.00 1/4 SS Washer
8 1 50302.06
1" MPT X 1" Barb PVC Sch
80 16 1 00200.10
Pump Assy 110/220V 60Hz
open
MODEL EST PARTS MANUAL Rev. 1.05A Page 9

Parts Manual
1.3.6. Plumbing System Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 00743.10 1/2" Tee, F x F x F 11 2 00760.00 5/8” Compression x 1/2" MIP Adapter
2 3 00745.00 1/2" Street Elbow 12 1 03623.00 1/2" Vacuum Breaker Repair Kit
3 1 00747.10 1/2" x 5” Nipple 13 1 03624.25 1/2" Vacuum Breaker Bonnet, Brass
4 1 03603.10 1/2" Water Solenoid Assembly, J/E* 14 1 00739.50 Vacuum Breaker Cap, SS (fits ½” or ¾”)
5 1 00707.00 1/2" Water Solenoid Repair Kit 15 4 00721.00 1/2" Jamb Nut
6 1 00796.20 Flush Tube 16 1 03603.20 1/2" Water Solenoid Bonnet
7 1 00738.10 Water Solenoid Coil 17 1 00786.00 Water Solenoid Valve Plunger w/Spring
8 2 00742.00 1/2" x 1-1/2” Brass Nipple 18 1 00706.10 Valve Plunger, Spring Only
9 2 00421.51 6-32 x 1/4" Pan Head Screw 19 1
41062.00 1/2" Strainer Ball Valves
10 1 03624.00 Vacuum Breaker Assembly, Watts** 20 1
03604.00 SS Water Solenoid Valve 1/2"
MODEL EST PARTS MANUAL Rev. 1.05A Page 10

Parts Manual
1.3.7. Spray System Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 4 00914.00 1/4-20 x 3/4" Hex Head Bolt 9 1 04306.00 Square Manifold Gasket
2 9 00924.00 1/4" SS Washer 10 1 03108.81 Discharge Hose EVA 8 ¾”
3 4 00912.00 1/4-20 Nylon Lock Nut 11 2 03101.00 Hose Clamp
4 1 00966.10 10-32 x 1/4" Hex Head SS Bolt 12 1 00905.82 1/4-20 x 3/8” Truss Head Bolt
5 2 00341.20 Spray Arm Bearing, Welded 13 1 00357.20 Lower Spray Base, N EVA 2007
6 2 00304.06 Spray Arm A/C Series 14 4 00955.00 5/16-18 x 5/8” Thumbscrew
7 4 00308.20 Spray Arm End Plug, E-VA 15 1 50302.06 1" MPT X 1" Barb PVC Schedule 80
8 1 00305.20 Spray Manifold, N- EVA 2007 16 1 00302.84 Spray Base 0-Ring, E-VA
8 1 00305.22 Spray Manifold, EVA Tall
MODEL EST PARTS MANUAL Rev. 1.05A Page 11

Parts Manual
1.3.8. Power Drain Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 2 00938.82 1/2" Drain Bushing, Brass (V) 8A 2 00109.50 10-32 x 1” Stud
2 4 03801.00 10-32 Lock Nut 9 1 01511.84 Drain Motor Bracket – 3rd Generation
3 1 00906.82 1/4-20 x 5/8” Socket Head Screw 10 2 00941.00 10-32 x 5/8” Pan Head Screw
4 1 00105.82 Drain Spring (V) 11 1 01520.82 Diaphragm Support Disk, 1-1/8”
5 1 00108.82 Drain Actuator Arm 12 1 00121.60 Drain Diaphragm
6 1 00109.82 Drain Actuator Shaft (V) 13 1 00912.00 1/4-20 Nylon Lock Nut
7 1 00104.82 50 RPM Drain Motor, 117V 60Hz 14 1 01521.82 Diaphragm Support Disk, 2”
8 2 00109.40 Shoulder Nut, SS 15 2 04806.00 #10 Brass Washer
MODEL EST PARTS MANUAL Rev. 1.05A Page 12

Parts Manual
1.3.9. Power Drain Retrofit Kit p/n 00104.95
MODEL EST PARTS MANUAL Rev. 1.05A Page 13

Parts Manual
1.3.10. Peristaltic Pump Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 00416.00 Peristaltic Pump Motor E 2 00423.00 Rotor Bearing
2 1 00417.00 Peristaltic Pump Block F 2 00422.00 Rotor Bearing Pin
3 2 00919.00 10-32 x 1-1/2” Pan Head Screw G 1 00424.00 Rotor Bearing Carriage
4 1 00918.00 10-32 x 1-1/2” Fillister Head Screw H 1 00935.00 1/4-20 x 1/4" Allen Screw
5 1 00418.00 Peristaltic Pump Block Cover 10 2 00448.00 Barrel Connector, Male
6 1 03415.50 Flex-Tight Fitting 11 1 00425.51 Chemical Tubing, Blue
7 4 00911.00 8-32 x 1/2" Pan Head Screw 00425.53 Chemical Tubing, Red
8 1 00435.00 Squeeze Tube 00425.54 Chemical Tubing, White
9 1 00419.00 2-Bearing Rotor Assembly 12 1 00443.00 Tube Stiffener
13 2 03426.00 Sight Glass 90 Deg Elbow 14 2 00435.11 Squeeze Tube 3”
15 4 00932.00 Twist tye
MODEL EST PARTS MANUAL Rev. 1.05A Page 14