CMA Dishmachines EST User manual

www.cmadishmachines.com
MODELS
EST/EST TALL
PARTS MANUAL
Rev 1.07B
CMA DISHMACHINES
12700 KNOTT STREET
GARDEN GROVE, CALIFORNIA 92841
800-854-6417
FAX [phone]

www.cmadishmachines.com
TABLE OF CONTENTS
MODEL EST
1. PARTS MANUAL ..........................................................................................3
1.1. INITIAL PARTS KIT (P/N 01100.84)................................................................................................. 3
1.2. OPTIONAL SANI ALARM .................................................................................................................. 4
1.3. EXPLODED VIEW DRAWINGS........................................................................................................... 5
1.3.1. Cabinet Assembly (EST/EST Tall).......................................................................................... 5
1.3.2. Control Box Assembly............................................................................................................. 6
1.3.3. Door Actuator Assembly (EST/EST Tall) ............................................................................... 7
1.3.4. Door Actuator Assembly for Corner EST/EST Tall................................................................ 8
1.3.5. Pump Assembly....................................................................................................................... 9
1.3.6. Plumbing System Assembly (Effective August 2012).............................................................10
1.3.7. Plumbing System Assembly....................................................................................................11
1.3.8. Spray System Assembly (EST/EST Tall) ................................................................................12
1.3.9. Power Drain Assembly ..........................................................................................................13
1.3.10. Power Drain Retrofit Kit p/n 00104.95.................................................................................14
1.3.11. Peristaltic Pump Assembly ....................................................................................................15

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
3
1. Parts Manual
1.1. Initial Parts Kit (P/N 01100.84)
P/N DESCRIPTION Qty
00104.50 Drain Motor, 120V 60Hz 1
00105.82 Drain Spring (V) 1
00108.82 Drain Actuator Arm (V) 1
00109.82 Drain Actuator Shaft (V) 1
00115.85 Drain Screen 1
00120.00 Thermometer 1
00121.60 Drain Diaphragm 1
00200.10 Pump Assembly, 110/220V 60Hz 1
00206.00 Pump Seal Kit 1
00308.20 Spray Arm End Plug, E-VA 1
00341.20 Spray Arm Bearing 1
00406.00 Control Box Light, .5” Diameter, Red 1
00407.83 Timer, 90 Sec, 8 Cam 1
00416.00 Peristaltic Pump Assembly, 120V/60Hz 1
00435.00 Squeeze Tube, 8”, Silicon 1
00470.10 Toggle Switch Rubber Boot 3
00471.10 Toggle Switch, Off/On, 20-Amp 1
00475.00 Toggle Switch, DPDT, 15-Amp, Delimer 1
00562.00 Door Limit Switch, Roller Action 1
00602.00 Door Spring 1
00631.00 Ice Cube Relay, 120V 1
00707.00 1/2" Water Solenoid Repair Kit, JE 1
00738.10 Solenoid Coil, JE, 120V ( ¾” & ½” ) 1
00935.00 1/4-20 x 1/4" Allen Screw 2
00938.82 1/2” Drain Bushing, Brass (V) 2
03415.50 Flex-Tight Fitting 1
03470.00 Toggle Switch, Momentary, Screw Terminals 1
03623.00 1/2” Vacuum Breaker Repair Kit, Watts 1
00425.51 Chemical Tubing, Blue 50 ft
00425.53 Chemical Tubing, Red 50 ft
00425.54 Chemical Tubing, White 50 ft

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
4
1.2. Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1
3
00400.00
Conduit, 3/8” Sealtite
8
5
00931.00
Wire Tie, Small
2
1
00401.00
S.T. 3/8” Straight Connector
9
1
12510.00
Sanitizer Alarm Box Assembly
3
1
00402.00
S.T. 90 Degree 3/8” Connector
10
1
12511.50
Sanitizer Low Level Vacuum Switch
4
1
00406.00
Control Box Light, .5” Diameter, Red
11
1
12512.00
Sanitizer Alarm Buzzer, 120 Volts
5
1
00435.00
Squeeze Tube, 8”
12
4
40126.10
#10 x 3/4" Sheet metal Screw
6 1 00521.00 Wire, 18 Gauge, Orange, 6 ft. 13 4 40127.00 Wall Anchors
7
1
00531.00
Wire, 18 Gauge, White, 6 ft.
14
1
00426.00
Y Hose Connector, 3/16”

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
5
1.3. Exploded View Drawings
1.3.1. Cabinet Assembly (EST/EST Tall)
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1 2 01506.30 Door (Standard Stamped) 14 2 01505.32 Tray Track, Inline
01506.10 Door (Pizza) Dimple Stamped 15 1 01579.50 EVA Splash Card
2 1 01510.50 Wrapper 3 Door EST (2010) 16 4 00636.10 EZ Glide Door Guide Sq 21-7/8”
01510.43 Wrapper EST-Tall (2010) 00636.15 EZ Glide Door Guide 25-7/8”
3
1
00115.85
Drain Screen
17
1
01502.95
EST Stand
4 18 00906.00 1/4-20 x 1/2" Hex head Bolt 18 16 00905.00 1/4-20 x 1/2" Truss Head Bolt
5
60
00924.00
1/4" SS Washer
19
1
00120.00
Thermometer (Bi Metal)
6 40 00912.00 1/4-20 Nylon Lock Nut 20 1 01540.40 Wrapper Panel E-AH/EST w/o holes
7 6 00940.50 10-32 x 3/8" Truss Head Screw 01540.44 Wrapper Panel E-EVA AH Tall
8 1 00120.40 EVA Power Drain Cover 21 1 01505.20 Tray Track, Corner
9 4 01145.00 Leg Ass'y 10" w\Adjustable Socket 22 1 01540.39 Wrapper Panel EVA-C
10 4 01554.30 Ez Glide Door Guide SS 21 1/8” 01540.43 Wrapper Panel EVA-C Tall
17554.00 CMA-180 Door Guide 26-3/8” 23 4 01572.10 SS Leg
11
1
01577.21
S/S Scrap Trap Drawer
24
4
01310.00
Bullet Foot
12
1
01573.30
Sani Mount/Drain Lid
25
1
1502.90
EST Pan
13 1 01577.10 Scrap Trap Body

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
6
1.3.2. Control Box Assembly
Note: Wiring Harness (V)—Part Number 00414.82—(not shown).
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1
1
00449.00
Lock and Key
15
5
00470.10
Toggle Switch Boot
2
1
01504.09
Control Box Lid
16
1
00471.10
Toggle Switch Off/On 20 Amp
3
5
00911.50
8-32 x 3/8” Pan Head Screw
17
2
00406.00
Control Box Light, 120V, 60Hz
4 1 00407.83 Timer, 90 Seconds 18 1 00400.00 Conduit, 3/8” Sealtite
5
1
03470.01
Toggle Switch, Momentary
19
3
00401.00
S.T. 3/8” Straight Connector
6
1
03408.50
Counter (Face Mount)
20
1
00454.10
3-Pole Socket Terminal Block
7 4 00907.00 6-32 x 1/2" SS Pan Head Screw 21 1 00475.00 Toggle Switch, 15 Amp
8
4
00917.00
8-32 PM Nut
22
1
00562.60
Connector, #562 Door Limit Switch
9
1
01503.09
Control Box Body
23
2
03470.00
Toggle Switch
10 4 00916.00 6-32 pm nut 24 1 00404.82 Contactor Relay
11
3
00415.00
Peristaltic Pump Assembly*
25
1
00631.00
Ice Cube Relay
12
4
00906.00
1/2-20 x 1/2" Hex Head Bolt
26
1
00562.00
Door Limit Switch, Roller Action
13 4 00924.00 1/4" SS Washer
14 4 00912.00 1/4-20 Nylon Lock Nut
*
See section
1.3.10 Peristaltic Pump Assembly
for details

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
7
1.3.3. Door Actuator Assembly (EST/EST Tall)
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1 1 00613.32 Door Handle, 1” 11 4 00906.00 1/4-20 x 1/2" Hex Head Screw
2
1
01556.50
Door Handle Support, 1” (Right)
12
6
00924.00
1/4" SS Washer
3
2
00603.07
Door Spring Extension Rod
13
8
00912.00
1/4-20 Nylon Locknut
4 2 00602.00 Door Spring 14 4 00610.00 Door Handle Spacer, Small
00602.20 Door Spring (Heavy Duty) 15 4 00611.00 Door Handle Spacer, Large
5
2
01506.30
Door (Cut Away)
16
2
00910.00
1/4-20 x 1-1/2” Hex Bolt
6
2
01553.00
Door Handle Link
17
1
01555.50
Door Handle Support, 1” (Left)
7 2 00606.50 Turn Buckle 18 2 00903.00 1/4-20 x 1-3/4” Hex Head Bolt
8
2 00913.00 5/16-18 Nut
19
2
00607.04
Door Handle Cap, 1”
9
2
00926.00
5/16” SS Washer
20
2
01552.00
Door Stop
10 2 00900.00 Cotter Pin 21 1 00563.40 Door Switch Bracket (8-08)
22
1
00563.42
Door Switch Actuator (8-08)

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
8
1.3.4. Door Actuator Assembly for Corner EST/EST Tall
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1 1 00613.44 Door Handle EVA-C 10 1 13805.00 5/16-18 Nylon Lock Nut
2
1
00619.34
Door Handle Mounting Plate, Long
11
2
01552.00
Door Stop
2A
1
00619.44
Door Handle Mounting Plate, Short
12
6
00924.00
1/4" SS Washer
3 1 00603.86 Extension Rod EVA-C 13 4 00912.00 1/4-20 Nylon Lock Nut
3A
1
00604.84
Door Extension Link
14
4
00610.00
Door Handle Spacer, Small
4 2 00602.00 Door Spring 15 4 00611.00 Door Spacer, Large
00602.20
Door Spring (Heavy Duty)
16
2
00903.00
1/4-20 x 1-3/4” Hex Head Bolt
5
2
01506.30
Door
17
8
00926.00
5/16” SS Washer
6 2 01553.00 Door Handle Link 18 2 00910.00 1/4-20 x 1-1/2” Hex Head Screw
7
1
00606.10
Turn Buckle
19
2
00607.04
Door Handle Cap
8
9
00913.00
5/16-18 Nut
20
8
00920.00
5/16-18 x 3/4" Hex Head Bolt
9 9 00926.00 5/16 SS Washer 21 1 00563.20 Limit Switch Door Bracket, E-VAC

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
9
1.3.5. Pump Assembly
ITEM
NO. NO. REQ’D
P/N DESCRIPTION
ITEM
NO. NO.
REQ’D
P/N DESCRIPTION
1 1 00206.00 Pump Seal Kit 9 1 03108.61 Tranfer Hose 1"
2 1 00201.00 Pump Motor 1Hp 115/208-
230V 10 2 03101.00 Hose Clamp # 16 1"
3 1 03222.05 Impeller (Universal) Open 11 2 00238.00 3/8 Male Plug
4 1 03224.00 Pump Base 12 1 00906.00 1/4-20 X 1/2 Hexhead Bolt
5 1 03226.00 Pump O Ring Gasket 13 1 00912.00 1/4-20 Nylon Lock Nut
6 1 04206.00 Pump Cover 14 4 00921.00 3/8-16 X 3/4 SS Hexhead Bolt
7 1 50302.40 1 ¼ MIP X 1" Barb Fitting 15 1 00924.00 1/4 SS Washer
8 1 50302.06 1" MPT X 1" Barb PVC Sch
80 16 1 00200.10 Pump Assy 110/220V 60Hz open

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
10
1.3.6. Plumbing System Assembly (Effective August 2012)
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1 4 00721.00 1/2" Jamb Nut 12 1 03623.00 1/2" Vacuum Breaker Repair Kit
2
2
00745.00
1/2" Street Elbow
13
1
03624.25
1/2" Vacuum Breaker Bonnet, Brass
3
1
00770.00
Water Inlet Elbow Assy
14
1
00739.50
Vacuum Breaker Cap, SS (fits ½” or ¾”)
4
1
03603.10
1/2" Water Solenoid Assembly, J/E*
15
1
03603.20
1/2" Water Solenoid Bonnet
5 1 00707.00 1/2" Water Solenoid Repair Kit 16 1 00786.00 Water Solenoid Valve Plunger w/Spring
6
1
00796.20
Flush Tube
17
1
00706.10
Valve Plunger, Spring Only
7 1 00738.10 Water Solenoid Coil 18 1 03604.00 SS Water Solenoid Valve 1/2"
8 2 00742.00 1/2" x 1-1/2” Brass Nipple 19 1 00710.10 5/8 Compression Fitting Nut
9 2 00421.51 6-32 x 1/4" Pan Head Screw 20 1 00710.20 5/8 Compression Fitting Ring
10 1 03624.00 Vacuum Breaker Assembly, Watts** 21 1 00748.00 Sprinkler Head
11 1 00760.00 5/8” Compression x 1/2" MIP Adapter

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
11
1.3.7. Plumbing System Assembly
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1
4
00721.00
1/2" Jamb Nut
11
1
00760.00
5/8” Compression x 1/2" MIP Adapter
2 2 00745.00 1/2" Street Elbow 12 1 03623.00 1/2" Vacuum Breaker Repair Kit
3
1
00770.00
Water Inlet Elbow Assy
13
1
03624.25
1/2" Vacuum Breaker Bonnet, Brass
4
1
03603.10
1/2" Water Solenoid Assembly, J/E*
14
1
00739.50
Vacuum Breaker Cap, SS (fits ½” or ¾”)
5 1 00707.00 1/2" Water Solenoid Repair Kit 15 1 03603.20 1/2" Water Solenoid Bonnet
6
1
00796.20
Flush Tube
16
1
00786.00
Water Solenoid Valve Plunger w/Spring
7
1
00738.10
Water Solenoid Coil
17
1
00706.10
Valve Plunger, Spring Only
8 2 00742.00 1/2" x 1-1/2” Brass Nipple 18 1 03604.00 SS Water Solenoid Valve 1/2"
9 2 00421.51 6-32 x 1/4" Pan Head Screw 19 1 00710.10 5/8 Compression Fitting Nut
10 1 03624.00 Vacuum Breaker Assembly, Watts** 20 1 00710.20 5/8 Compression Fitting Ring

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
12
1.3.8. Spray System Assembly (EST/EST Tall)
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1 4 00914.00 1/4-20 x 3/4" Hex Head Bolt 9 1 04306.00 Square Manifold Gasket
2
9
00924.00
1/4" SS Washer
10
1
03108.81
Discharge Hose EVA 8 ¾”
3
4
00912.00
1/4-20 Nylon Lock Nut
11
2
03101.00
Hose Clamp
4 1 00966.10 10-32 x 1/4" Hex Head SS Bolt 12 1 00905.82 1/4-20 x 3/8” Truss Head Bolt
5
2
00341.00
Spray Arm Bearing
13
1
00357.20
Lower Spray Base, N EVA 2007
6
2
00304.06
Spray Arm A/C Series
14
4
00955.00
5/16-18 x 5/8” Thumbscrew
7
4
00308.50
Spray Arm End Plug SS
15
1
50302.06
1" MPT X 1" Barb PVC Schedule 80
8 1
1
00305.20
Spray Manifold, EST/N- EVA
16
1
00302.84
Spray Base 0-Ring, E-VA
00305.22 Spray Manifold, EVA Tall

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
13
1.3.9. Power Drain Assembly
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1 2 00938.82 1/2" Drain Bushing, Brass (V) 8A 2 00109.50 10-32 x 1” Stud
2
4
03801.00
10-32 Lock Nut
9
1
01511.84
Drain Motor Bracket – 3rd Generation
3
1
00906.82
1/4-20 x 5/8” Socket Head Screw
10
2
00941.00
10-32 x 5/8” Pan Head Screw
4 1 00105.82 Drain Spring (V) 11 1 01520.82 Diaphragm Support Disk, 1-1/8”
5
1
00108.83
Drain Actuator Arm (includes #3)
12
1
00121.60
Drain Diaphragm
6
1
00109.82
Drain Actuator Shaft (V)
13
1
00912.00
1/4-20 Nylon Lock Nut
7 1 00104.50 Drain Motor, 120V 60Hz 14 1 01521.82 Diaphragm Support Disk, 2”
8
2
00109.40
Shoulder Nut, SS
15
2
04806.00
#10 Brass Washer

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
14
1.3.10. Power Drain Retrofit Kit p/n 00104.95

Parts Manual
MODEL EST PARTS MANUAL Rev. 1.07B Page
15
1.3.11. Peristaltic Pump Assembly
ITEM
NO. NO. REQ’D
P/N DESCRIPTION ITEM
NO. NO. REQ’D
P/N DESCRIPTION
1
1
00416.00
Peristaltic Pump Motor
8
1
00435.00
Squeeze Tube
2 1 00417.00 Peristaltic Pump Block 9 1 00419.00 2-Bearing Rotor Assembly*
3
2
00919.00
10-32 x 1-1/2” Pan Head Screw
10
2
00448.00
Barrel Connector, Male
4
1
00918.00
10-32 x 1-1/2” Fillister Head Screw
11
1
00425.51
Chemical Tubing, Blue
5
1
00418.00
Peristaltic Pump Block Cover
1
00425.53
Chemical Tubing, Red
6 1 03415.50 Flex-Tight Fitting 1 00425.54 Chemical Tubing, White
7
4
00911.00
8-32 x 1/2" Pan Head Screw
12
3
00443.00
Tube Stiffener
Comes w/rotor spacer P/N 422.50