CMA Dishmachines CMA-180VL User manual

www.cmadishmachines.com
MODELS CMA-180 VL
PARTS MANUAL
Rev 2.00A
800-854-6417
FAX [phone]
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841

www.cmadishmachines.com
TABLE OF CONTENTS
MODEL CMA-180 VL
1. PARTS MANUAL ..........................................................................................3
1.1. EXPLODED VIEW DRAWINGS........................................................................................................... 3
1.1.1 Straight Frame System Assembly.............................................................................................. 3
1.1.2 Heat Recovery System.............................................................................................................. 4
1.1.3 Drain System Assembly ........................................................................................................... 5
1.1.4 Plumbing System Assembly..................................................................................................... 6
1.1.5 Wash Spray System................................................................................................................. 7
1.1.6 Final Rinse System Assembly.................................................................................................. 8
1.1.7 Door Handle Assembly........................................................................................................... 9
1.1.8 Pump System Assembly..........................................................................................................10
1.1.9 Wash Tank Heater (Triangular Flange)................................................................................11
1.1.10 Booster Tank Heater (Triangular Flange) ............................................................................12
1.1.11 Control Box Assembly............................................................................................................13
1.1.12 Heat Recovery System Control Box.......................................................................................14

Model CMA-180 VL Parts Manual Rev. 2.00A page 3
1. Parts Manual
1.1. Exploded View Drawings
1.1.1 Straight Frame System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17532.18 Frame Stand 15 1 17402.00 Overflow Gasket
2 1 17506.00 Door Stamped 16 2 01516.50 3-Door Bracket outside Style
3 2 17506.45 Blank Doors 17 60 00924.00 ¼” SS Washer
4 6 00636.17 E Z Door Glide 18 30 00912.00 ¼”-20 Nylon Lock Nut
5 6 17554.00 Door Guide 19 4 01310.00 Bullet Feet
6 2 17552.00 Door Stop 20 1 17522.50 Wash Tank Heater Cover
7 1 01505.16 Corner Tray Track Rail 21 1 17522.00 Booster Heater Cover
8 1 01505.10 Tray Track (EST/EC/ 180) 22 23 00914.10 1/4-20 X 5/8 Hex Bolt
9 1 17506.65 Door Service Splash Guard 23 1 17530.00 Wrapper
10 2 17510.00 Strainer Basket 24 1 17531.00 Pan
11 1 01579.10 Scrap Body SS 25 2 17506.60 Door Panel Splash Guard
12 1 01579.20 Scrap Trap Drawer 26 1 17506.62 180 Splash Shield - lever side
13 1 17579.00 Scrap Trap Holder 27 1 17546.00 CMA-180VL Skirt
14 1 17511.00 Overflow 28 1 00449.50 Keyless Lock

Model CMA-180 VL Parts Manual Rev. 2.00A page 4
1.1.2 Heat Recovery System
Item No. P/N DESCRIPTION Item No P/N DESCRIPTION
1 17595.00 CMA-180 Ventless Top Cover 10 03101.45 Hose Clamp #4
2 02401.01 Motor Fan 230v 50/60hZ 11 17592.00 CMA-180 Ventless Drain Pan
3 02401.17 Battery Self Cleaning Pipe 12 03101.00 Hose Clamp #16 1”
4 17593.00 CMA-180 Ventless Fan Mount 13 15605.00 Drain Hose with Goose Neck (9-06)
5 02401.05 CMA-130 VL Heat Recovery Battery 14 17591.00 CMA-180 Ventless Wrapper
6 17596.00 CMA-180 Ventless Rear Cover 15 02101.01 UC 50e Stainless Steel Rinse Nozzle
7 17598.00 CMA-180 Ventless Support L.H. 16 03107.51 Flexible Black Hose 3/8”
8 17597.00 CMA-180 Ventless Support R.H. 17 03107.00 Flexible Black Hose ½”
9 40014.00 1/2m x 1/2 Barb Straight 18 17594.00 CMA-180 Ventless Shroud

Model CMA-180 VL Parts Manual Rev. 2.00A page 5
1.1.3 Drain System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00113.17 Drain Tee Casting 11 6 00901.00 5/16 –18 x 1” Hex Head Bolt
2 1 00114.00 Drain Tee Gasket 12 6 13805.00 5/16-18 Nylon Lock Nut
3 1 00121.18 Drain Stopper “O” Ring 13 1 01313.00 2” PVC Slip x MIPT Adapter
*4 1 00121.17 Drain Stopper 14 1 05030.17 2” x 4” PVC Tubing
5 1 17581.00 Drain Linkage 15 1 01312.00 PVC Slip x Slip 90 Ell
6 1 17580.50 Drain Linkage Spacer 16 1 05030.27 2” x 6” PVC Tubing
7 1 00912.00 ¼-20 Nylon Lock Nut 17 1 01320.17 2” PVC Tee SxSxS
8 1 17580.00 Drain Lever 18 1 05030.10 2” x 3” PVC Tubing
9 1 00910.00 ¼”-20 x 1 ½” Hex Head Bolt 19 1 01315.17 2” No Hub
* #00121.17 includes #00121.18

Model CMA-180 VL Parts Manual Rev. 2.00A page 6
1.1.4 Plumbing System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00710.50 Vacuum Breaker ¾” Watts 12 1 03107.51 Flexible Black Hose 3/8”
1A -- 00421.51 Pan Head Screw SS 6-32 x 1/4” 13 1 40014.10 1/2m x 3/8” Barb Straight
1B -- 00735.60 Vacuum Breaker Brass Bonnet ¾” 14 3 00745.00 1/2 90Deg Street Elbow
1C -- 00735.00 Vacuum Breaker Repair Kit ¾” 15 7 03614.00 Nipple Brass 1/2 Close
1D -- 00739.50 Vacuum Breaker Cap 16 2 00743.10 Tee ½” FXFXF
2 1 00704.00 Street Elbow 3/4" 90Deg 17 1 40014.00 1/2m x 1/2 Barb Straigh
3 1 13613.00 Nipple ¾” x 5 ½” Brass 18 1 13602.20 Pressure Regulator 1/2
4 2 13606.10 Jamb Lock Nut Thin Pattern 19 1 03107.00 Flexible Black Hose ½”
5 2 13639.00 Nipple SS 3/4 x Close 20 2 41062.00 ^1/2 Strainer Ball Valve
6 2 13633.00 ^3/4 90 Ell F x F Brass 21 2 01528.00 Plumbing Support Bracket
7 6 00912.00 1/4-20 Nylon Lock Nut 22 2 00924.00 1/4 SS Washer
8 4 00912.00 1/4-20 Nylon Lock Nut 23 2 00906.00 1/4-20 X 1/2 Hexhead Bolt
9 3 01526.10 Plumbing Bracket Strap 24 2 40116.00 1/4 Comp x 1/4 MIP Fitting
10 1 01526.00 Plumbing Support Bracket 25 1 13604.00 1/2 x 1/4 Bushing Brass
11 3 03603.15 1/2 Solenoid Valve JE 240V/60Hz 26 1 00425.54 Chemical Tubing
11A 1 00738.15 Water Sol Valve Coil 220V 27 1 13618.11 Coupling ¼” Brass
11B -- 03603.20 Water Sol Valve Bonnet ½” 28 1 13605.45 Pressure Gauge 180-UC
11C -- 00786.00 Water Sol Plunger ½” & ¾” w/spring 29 2 03202.00 Thermometer Capillary
11D -- 00707.00 Water Sol Repair Kit JE ½” 30 1 17534.50 Gauge Bracket

Model CMA-180 VL Parts Manual Rev. 2.00A page 7
1.1.5 Wash Spray System
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00303.17 Manifold 9 8 00912.00 Nylon Lock Nut ¼” – 20
*2 1 00360.24 Lower Spray Base Assembly 10 4 00914.10 Hex Head Bolt ¼”-20”x5/8”
**3 1 00361.10 Upper Spray Base Assembly 11 2 00966.10 Hex Head SS Bolt 10-32
4 2 00304.17 Wash Spray Arm 12 4 00363.00 Spray Base Lock Pin
5 4 00308.50 Spray Arm End Plug SS 13 1 00302.00 Spray Base Gasket
6 2 00302.51 Spray Base “O” Ring 14 1 00225.00 Compression Gasket
7 4 00905.00 Truss Head Bolt ¼”-20”x1/2” 15 1 00221.20 1” Comp. Fit.x1”MIP SS
8 12 00924.00 SS Washer ¼” 16 1 00759.17 Base Quick Release W/Nipple
17 2 00341.00 Spray Arm Bearing
**P/N 00361.10 Includes Items 11,12 & 6
*P/N 00360.24 Includes Items 11, 12 & 6

Model CMA-180 VL Parts Manual Rev. 2.00A page 8
1.1.6 Final Rinse System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17401.00 Final Rinse Manifold 15 1 03624.00 ½” Vacuum Breaker
2 2 04305.17 Red Silicone Gasket (CMA-
180) 15A -- 03623.00 ½” Vacuum Brkr Kit-
3 1 13607.40 180VL Final Rinse Pipe Ass. 15B -- 03624.25 ½” Brass Bonnet
4 6 00914.00 ¼”-20x5/8 Hex Bolt 15C -- 00739.50 ¾” Vacuum Breaker Cap
5 4 00308.17 Rinse Arm SS End Plug 15D -- 00421.51 6-32 x ¼” SS Pan Head
Screw Phillips
6 2 00304.29 ^Rinse Arm w/ Bearings
(180&180UC) 16 2 00760 .00 5/8 Comp x 1/2 MIP Adapter
7 6 00912.00 ¼”-20 Nylon Lock Nut 17 1 13607.44 180VL Rinse Plumbing
Line
8 6 00924.00 ¼”SS Washer 18 1 00745.00 1/2 90Deg Street Elbow
9 1 13607.20 3/8 Compression Fitting
Sleeve 19 1 03107.00 Flexible Black Hose ½”
10 1 05004.10 3/8” SS Tubing 20 1 03101.45 Hose Clamp #4
11 1 00436.20 3/8" Comp X 1/2" MIP
Fitting 21 1 40014.00 1/2m x 1/2 Barb Straight
11A 1 13607.10 3/8 Compression Fitting Nut 22 1 00743.00 1/2 Tee F x F x F Brass
(Plated)
12 1 13669.45 Mixing Chamber SS CMA
180UC 23 1 13642.00 1/2" Male Plug Brass
13 1 03232.00 1/8 Male Plug 24 1 4305.17 Red Silicone Gasket
(CMA-180)
14 1 13629.00 ½” S.S. Close Nipple

Model CMA-180 VL Parts Manual Rev. 2.00A page 9
1.1.7 Door Handle Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00613.32 Door Handle 10 2 00900.00 Cotter Pin
2 1 01556.50 Right Door Handle Support 1” 11 4 00906.00 ¼”-20 x ½” Hex Head screw
3 2 00603.07 Door Spring Extension Rod 12 8 00924.00 ¼” SS Washer
4 2 00602.00 Door Spring 13 8 00912.00 ¼”-20” Nylon Insert Lock Nut
5 2 17552.00 Door Stop 14 4 00610.00 Door Handle Spacer (Small)
6 2 01553.00 Door Handle Link 15 4 00611.00 Door Handle Spacer (Large)
7 2 00606.00 5/16”-18 x 7” Eyebolt 16 2 00607.04 Door Handle Grip
8 2 00913.00 5/16”-18” Nut 17 1 01555.50 Left Door Handle Support
9 2 00926.00 5/16” SS Washer 18 4 00903.00 ¼”-20 x 1 ¾” Hex Screw

Model CMA-180 VL Parts Manual Rev. 2.00A page 10
1.1.8 Pump System Assembly
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 00201.00 Pump Motor 1 HP 8 1 00208.00 Slip Joint Nut Gasket
2 1 03224.00 Small Pump Base 9 1 04204.00 Compression Nut (2.5)
3 6 00921.00 3/8”-16 x 34” Hex Head Bolt 10 2 00906.00 ¼-20 x 1/2” Hex Bolt
3A 2 00975.00 3/8-16 x 1 ½” Stud 11 2 00924.00 ¼” SS Washer
4 1 00206.00 Pump Seal Kit 12 2 00912.00 ¼”-20 Nylon Lock Nut
5 1 03226.00 Pump “O” Ring 13 2 00238.00 3/8” Male Plug
6 1 03222.05 Impeller *14 Assy. 00200.10 Pump Assy
7 1 04206.00 Pump Cover 15 1 00208.20 Slip Joint Nut Friction Ring
*P/N 00200.10 Includes Items 1,2,3,4,5 and 6

Model CMA-180 VL Parts Manual Rev. 2.00A page 11
1.1.9 Wash Tank Heater (Triangular Flange)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 15518.00 Heater 6kW 220V Triangular Flange
1A 1 13417.92 Heater Thermostat
2 1 13463.14 Liquid Level Switch
3 1 13463.51 Liquid Level Switch Shield
4 1 17523.51 Hi-Limit Switch - Wash 250 Degrees
5 1 13477.20 7/8” Probe Hole Plug
6 1 15518.10 Gasket for Triangular Flange Heater

Model CMA-180 VL Parts Manual Rev. 2.00A page 12
1.1.10 Booster Tank Heater (Triangular Flange)
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17550.20 Booster Tank
2 3 13805.00 Nylon Lock Nut 5/6”-18
3 3 00926.00 Washer SS 5/16”
4 1 13422.71 240V 12KW Triangular Immersion Htr
4A 1 13417.92 Thermostat 12KW Heater
5 1 17523.51 Hi-Limit Switch-Booster 250 degrees
*6 1 17520.00 Booster Heater Shield*
7 1 15518.10 Gasket for Triangular Flange Heater
8 1 17560.00 Complete Assembly

Model CMA-180 VL Parts Manual Rev. 2.00A page 13
1.1.11 Control Box Assembly
ITEM
NO.
NO.
REQ’D P/N DESCRIPTION
ITEM
NO.
NO.
REQ’D P/N DESCRIPTION
1 1 17503.19 CMA-180 Control Box 17E 2 17400.09 30 Amp Terminal Block-Natural
2 2 00470.10 Toggle Switch Rubber Boot 17F 1 17400.07 60 Amp Terminal Block-Green
3 1* 00409.92 CMA-180VL Timer CMA-180 18 1 03408.55 Counter Face Mount 220V
3A 1 00500.17 Timer Motor (Not Shown) 19 4 00911.00 Pan Head Screw 8-32 x 1/2”
4 1(2*) 00631.05 Ice Cube Relay 220V 20 4 00927.00 Lock Nut 8-32
5 6 Ft. 00400.85 Conduit ¾” Sealtite 21 1 00421.90 Power Switch
6 6 Ft. 00400.10 Conduit ½” Sealtite 22 1 00449.50 Keyless Lock
7 2 Ft. 00400.00 Conduit 3/8” Sealtite 23 1 00421.89 Rocker Switch Auto Fill
8 1 00401.85 St-3/4” Straight Connector 24 1 00404.85 Motor Contactor 208/240V 20A
9 1 00401.10 St-1/2” Straight Connector 25 6 13825.00 Pan Head Screw 8-31 x 1”
10 1 00401.00 St-3/8” Straight Connector 26 6 04806.00 #10 Brass Washer
11 1 00475.00 Delimer Switch DPDT 15A 27 2 17503.17 Control Box Sponge Long
12 1 03470.00 Toggle Switch Momentary (Screw Terminal) 27A 2 17503.18 Control Box Sponge Short
13 8 03801.00 Nylon Lock Nut 10-32 28 1** 13003.17 Contactor 60A 3 Pole 220V
14 1 17400.06 Mountain Din Rail 29 1 13418.60 Dip Switch Timer 230V
15 1 13403.26 Fuse 3A/250V Slow Blow 29A 1 03202.00 Thermometer “Rinse”
16 2 00941.00 Pan Head Screw 10 -32 x 5/8” 29B -- 03202.00 Thermometer Bracket
17 1 17400.17 Terminal Block Assembly 30 1 13003.50 Heater Contactor 40 Amp
17A 2 17400.04 30 Amp Terminal Block-Red 31 1 00562.60 Door Roller Switch Connector
17B 3 17400.03 60 Amp Terminal Block-Black 32 1 00562.00 Door Roller Switch
17C 4 17400.02 85 Amp Terminal Block-Natural 33 1 13426.50 Ground Block
17D 2 17400.08 30 Amp Terminal Block-Blue 34 1 00421.78 Illuminated Plug
* Includes timer motor p/n 501.17 and microswitch p/n 411.00 ** Only for the machines with booster heater

Model CMA-180 VL Parts Manual Rev. 2.00A page 14
1.1.12 Heat Recovery System Control Box
ITEM
NO.
NO.
REQ’D
P/N DESCRIPTION
1 1 17599.10 CMA-180 Ventless Control Box Lid
2 1 17599.00 CMA-180 Ventless Control Box
3 1 13418.60 Dip Switch Timer 230 V
4 1 00631.05 Ice Cube Relay 220V 12 Amp
5 4 00940.50 10-32 X 3/8 Truss Head Screw
6 4 0013805 5/16-18 Nylon Insert Lock Nut
7 4 00926.00 5/16 SS Washer
8 2 00907.00 6-32 X 1/2 SS Panhead Screw
9 2 00965.00 6-32 Nylon Insert Lock Nut