CNC Design D-500 User manual

CNC D-500 Wiring Machine Instructions
V1.1
http://www.ukcnc.net
Please make sure you have checked the Checklist and that all the
parts have been received. Before proceeding with these build
instructions.

Wire the 2 Y-Axis motors with the signal cables (labeled 2) and DC
motor cable (labeled 8) as shown above.
Note: Make sure the jumpers S1-S6 are set to the same value as
above.

Make sure you have the following:
4 * M5 x 8mm
4 * M5 Washer
10 * M4 x 8mm
10 * M4 Washer
2 * 1/4” P-Clip
6 * 1/8” P-Clip
5 * 1/2” P-Clip
Rotate the machine 90 degrees so it’s resting on the left upright arm.

Attach the Y1 Signal (labeled 2) and Y DC motor (labeled 8) cables below the
middle foot using a 1/4” P-clip secured with an M4 x 8mm bolt and M4 washer.
Y1 Signal
Y DC motor

Now attach the Y2 Signal (labeled 2) and Y DC motor (labeled 8) cables above
the middle foot using a 1/4” P-clip secured with an M4 x 8mm bolt and M4
washer.
Y2 Signal
Y DC motor

No. 3) Secure the frame earth cable into the threaded hole above the Y2 signal
and Y DC motor cable with an M4 x 8mm bolt and M4 washer.
Frame earth cable

Thread the following cables through 2 x 1/2” P-clips with 2 * M5 x 8mm bolts
and M5 washers:
Spindle cable, Z-axis signal (labeled 3),Z DC motor (labeled 9), Z Limit switch
cable (labeled 6) and the Emergency stop cable.
Spindle Cable
Z-Axis Signal
Z DC motor
Z Limit switch
Emergency stop

Thread the emergency stop cable along the top bar through the 1/8”
P-clips securing them onto the frame with M4 x 8mm bolts and M4
Washers.
Emergency stop

No. 4) Thread the following cables through 3 x 1/2” P-clips with 2 * M5 x 8mm
bolts, M5 washers and 1 * M4 x 8mm bolt, M4 washer:
Y-Axis Earth cable, X-axis signal (labeled 1),X DC motor (labeled 7), X Limit
switch cable (labeled 4) and the Y Limit switch cable (labeled 5).
Y-Axis Earth cable
X-Axis Signal
X DC motor
X Limit switch
Y Limit switch

Thread the Y limit switch cable (Labeled 5) along the bottom bar
through the 1/8” P-clips securing them onto the frame with M4 x
8mm bolts and M4 Washers.
Y Limit switch

Make sure you have the following:
4 * M5 x 8mm bolts
2 * M5 Washer
2 * M4 x 12mm bolts
2 * M4 Nylon locking nut
2 * 1/8” P-clip
1 * DC-Plate 36
1 * Limit Switch
1 * Emergency Stop

Attach the Limit switch to the frame. Plug it into the cable.
Secure the cable using a 1/8” P-clip, M5 x 8mm bolt and M5 washer.

Secure the emergency stop to DC-Plate 36 with 2 * M4 x 16mm bolts
and M4 Nylon locking nuts as shown.
Screw the forks into the normally open terminal in the emergency
stop(labeled ‘NO’ 3 + 4).

Bolt the emergnecy stop plate onto the frame using 2 * M5 x 8mm
bolts then secure the cable using a 1/8” P-clip and an M5 x 8mm
bolt, M5 washer.

Make sure you have the following:
4 * M4 x 8mm bolts
8 * M4 x 10mm countersunk bolts
2 * DC-Plate 35
2 * 520mm long - 20 x 10 Drag chain
Note: The drag chain has a static bracket and a rotatable bracket on
either end. This becomes important in the further steps and the
terms will be underlined static or rotatable.

Remove the 6 support plates (DC-Plate 15).
Pull the Y-axis to the front of the machine.

Adjust the Y Limit switch.

Start with the right hand side of the machine.
Bolt the static bracket onto the DC-Plate 15 closest to the back of the
machine and thread the cables through the drag chain.

Secure the rotatable bracket onto DC-Plate 35 using 2 * M4 x 10mm
countersunk bolts.
Bolt DC-Plate 35 onto DC-Plate 16 using 2 * M4 x 8mm bolts.

Repeat the same process for the left hand side of the machine.
Ensure that the static bracket is bolted to DC-Plate 15 closest to the
back of the machine and the rotatable bracket is secured to DC-Plate
35.