Coatmaster 3D User manual

coatmaster 3D
user manual

Flugplatzstrasse 5
8404 Winterthur
Switzerland
May 2020, Version 1.0
All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means,
including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the
publisher, except certain noncommercial uses permitted by copyright law.
© 2020 coatmaster AG

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Table of contents
1General...................................................................................................................... 6
1.1 Information ................................................................................................................... 6
1.2 About this manual ......................................................................................................... 6
1.3 Liability limitation.......................................................................................................... 6
1.4 Copyright ...................................................................................................................... 7
1.5 Warranty conditions ...................................................................................................... 7
1.6 Scope of delivery ........................................................................................................... 7
2Safety ........................................................................................................................ 9
2.1 Responsibility of the operator........................................................................................ 9
2.2 User qualification .......................................................................................................... 9
2.3 Proper use..................................................................................................................... 9
2.4 Improper use................................................................................................................. 9
2.5 Use in the presence of flame dectectors. ...................................................................... 10
2.6 Safety warnings and signals used in this manual........................................................... 10
2.6.1 Description of the safety warnings................................................................................ 10
2.6.2 Used symbols................................................................................................................. 11
2.7 Product safety ............................................................................................................. 11
2.7.1 General hazards............................................................................................................. 12
2.7.2 Integrated safety elements ........................................................................................... 13
3coatmaster Hardware Interfaces .............................................................................. 14
3.1 coatmaster 3D ............................................................................................................. 14
4System Installation .................................................................................................. 17
4.1 Hardware installation .................................................................................................. 17
4.2 Software requirements................................................................................................ 18
4.3 Interface to connect with control computer ................................................................. 19
4.4 Network and administrator settings............................................................................. 19
4.4.1 Configuring coatmaster network .................................................................................. 19
4.4.2 Installing coatmaster Desktop Software ....................................................................... 20
4.4.3 Define administrator settings within the Operating System......................................... 21
4.4.4 Dark mode selection...................................................................................................... 22
5Measuring coating thickness with coatmaster .......................................................... 23
5.1. Measuring principle..................................................................................................... 23
5.2. coatmaster application for rough surfaces.................................................................... 24
5.3. Best practices .............................................................................................................. 25
5.3.1. Measuring on moving parts (optional).......................................................................... 25
5.3.2. Setting the measuring time........................................................................................... 26
5.3.3. Flash generator statu..................................................................................................... 26
5.3.4. Setting the energy level and lamp lifetime ................................................................... 27
5.3.5. NUC................................................................................................................................ 28

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5.4. coatmaster applications for coatings before curing....................................................... 28
5.4.1. Measuring powder coatings before curing ................................................................... 28
5.4.2. Measuring wet coatings before curing/drying.............................................................. 30
5.4.3. Procedure to make coatmaster applications for measuring coating thickness before
curing 30
5.5. Making new coatmaster applications ........................................................................... 31
5.5.1. Setup application........................................................................................................... 32
5.6. Measuring with coatmaster Operating System ............................................................. 35
5.6.1. Adjusting the position of the coatmaster 3D head ....................................................... 36
5.6.2. Adjusting the position of the coatmaster 3D lamps...................................................... 37
5.6.3. Management of the applications .................................................................................. 40
5.6.4. Manual measurement ................................................................................................... 41
5.6.5. Visualising results with the coatmaster 3D ................................................................... 41
5.6.6. System information ....................................................................................................... 44
5.7. Back-up and Transfer of coatmaster 3D applications..................................................... 45
5.7.1. Export applications........................................................................................................ 45
5.7.2. Import applications ....................................................................................................... 46
5.8. Export measurement data ........................................................................................... 47
5.8.1. Exporting data manually................................................................................................ 47
5.8.2. Exporting data automatically ........................................................................................ 48
6. Remote control........................................................................................................ 49
6.1. TCP/IP ......................................................................................................................... 49
6.1.1. General format of commands and results .................................................................... 49
6.1.2. MEASURE command...................................................................................................... 51
6.1.3. GETCONFIGURATION command.................................................................................... 52
6.1.4. GETCONFIGURATIONS command.................................................................................. 52
6.1.5. GETCONFIGIDS command ............................................................................................. 53
6.1.6. GETCOATMASTERSTATUS ............................................................................................. 53
6.1.7. GET_FLASH_ENERGY command .................................................................................... 54
6.1.8. SET_FLASH_ENERGY command..................................................................................... 54
6.2. Siemens S7 .................................................................................................................. 55
7. Maintenance / Service ............................................................................................. 56
7.1. General ....................................................................................................................... 56
7.2. Lamps ......................................................................................................................... 56
7.3. Lamp glass................................................................................................................... 56
7.4. Measurement cameras ................................................................................................ 56
7.5. Climatized electrical cabinet air filter ........................................................................... 57
8. Troubleshooting....................................................................................................... 58
9. Technical data.......................................................................................................... 59
9.1. Data sheet coatmaster 3D............................................................................................ 59
10. Transport, packaging, storage ............................................................................... 60

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10.1. Transport inspection ................................................................................................ 60
10.2. Packaging ................................................................................................................ 60
10.3. Storage.................................................................................................................... 60
11. Appendix A: tests with flame detector .................................................................. 62
11.1. STS flame detector................................................................................................... 62
11.2. Total Walther UV-03 flame detector......................................................................... 63

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1 General
1.1 Information
This manual describes the coatmaster 3D and provides all information required for its safe operation
and to maintain it in good working order.
Read this manual carefully before installing and running your system and note the safety precautions
in chapter 2 in particular. Store the manual in the immediate vicinity of the instrument, so that it can
be consulted at any time.
Figures in this manual serve the general understanding and might deviate from the actual product
design.
1.2 About this manual
The User Manual contains instructions on proper installation, use of the coatmaster, safety infor-
mation, and user maintenance and trouble shooting. More detailed information on network and com-
munication setup, calibration, applications and external remote control are available in the User Man-
ual.
Paragraphs starting with NOTE contain helpful information for working with the device/software or its
supplementaries. NOTE’s are not related to any kind of hazard or damage (see following example).
NOTE
Useful tips for the easy operation of the instrument/software.
1.3 Liability limitation
The device is designed and built in accordance with current state-of-the-art technology. Nevertheless,
risks to users, property, and the environment can arise when the device is used carelessly or improp-
erly.
coatmasster AG has determined the following residual dangers emanating from the device:
•The User Manual is not considered.
•The device is not operated according to its proper use.
•The device is operated by insufficiently trained personnel.
•Unauthorized modification of the device.
•Use of unlisted spare parts
Appropriate warnings in this manual serve to make the user alert to these residual dangers.
Due to special designs, additional options are latest technical modifications, the actual scope of deliv-
ery might deviate from the descriptions and illustrations herein.
The obligations agreed upon in the delivery contract, the General Terms and Conditions as well as
the delivery conditions of the manufacturer and the legal provisions in effect at the time of contract
closure shall be applicable.

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1.4 Copyright
No technical modifications may be made to the device without the prior written agreement of coat-
master AG. Unauthorized modifications may affect the system safety or result in accidents.
This manual is copyright. Information from it may not be reproduced, distributed, or used for com-
petitive purposes, nor made available to third parties. The manufacture of any component with the
aid of this manual without prior written agreement is also prohibited.
1.5 Warranty conditions
The warranty conditions are part of the General Terms and Conditions of the manufacturer.
Any system modification and modification of the embedded PC as e.g.
•Installation of further software
•Software updates
can affect or damage the coatmaster and are therefore prohibited.
coatmaster AG assumes no liability for data loss on the embedded PC. It is suggested to regularly
backup the data on the embedded PC (application and measurement data).
1.6 Scope of delivery
Version 2 with lamps:
•1 coatmaster 3D optical head
•1 CM flash generator unit (19“-rack insert, 3 height units)
•1 CM control unit (19“-rack insert, 3 height units)
•2 lamps mountend on aluminum support
•1 USB stick with the coatmaster 3D User Interface
•1 set of cables (up to 6 Ethernet cables max 25m each, 3 90-264V C13/C14, 1 sync cable and
2 Harting HAN16B)
•1 User Manual
Version 4 with lamps:
•1 coatmaster 3D optical head
•2 CM flash generator unit (19“-rack insert, 3 height units)
•1 CM control unit (19“-rack insert, 3 height units)
•4 lamps mountend on aluminum support
•1 USB stick with the coatmaster 3D User Interface
•1 set of cables (up to 8 Ethernet cables max 25m each, 3 90-264V C13/C14, 1 90-264V C20, 1
sync cable and 4 Harting HAN16B)
•1 User Manual

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Version 6 with lamps:
•1 coatmaster 3D optical head
•3 CM flash generator unit (19“-rack insert, 3 height units)
•1 CM control unit (19“-rack insert, 3 height units)
•6 lamps mountend on aluminum support
•1 USB stick with the coatmaster 3D User Interface
•1 set of cables (up to 10 Ethernet cables max 25m each, 4 90-264V C13/C14, 1 90-264V C20,
1 sync cable and 6 Harting HAN16B)
•1 User Manual
Version 8 with lamps:
•1 coatmaster 3D optical head
•4 CM flash generator unit (19“-rack insert, 3 height units)
•1 CM control unit (19“-rack insert, 3 height units)
•8 lamps mountend on aluminum support
•1 USB stick with the coatmaster 3D User Interface
•1 set of cables (up to 12 Ethernet cables max 25m each, 5 90-264V C13/C14, 1 230V/400V
CEE16, 1 sync cable and 8 Harting HAN16B)
•1 User Manual

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2Safety
This section gives an overview of all relevant safety aspects for an optimal personal protection as
well as for a save and undisturbed operation.
2.1 Responsibility of the operator
The operator is responsible for training his/her personnel.
The operator shall inform the manufacturer without delay of any safety-related incidents which might
occur during operation of the device or its accessories.
Issues can be reported to the e-mail address: [e-mail]
Legal regulations, such as local, state and federal laws applying to the device or its accessories must
be strictly followed.
2.2 User qualification
Before the use of the coatmaster the user manual must be read and understood.
The device may only be used by persons who on account of training or professional experience have
an overview of the dangers which may arise when operating the device.
2.3 Proper use
The coatmaster is exclusively designed for measuring thicknesses of coatings. It can be used for the
following coatings:
•powder coatings on metallic substrates
•adhesive coatings on metallic substrates
•polymer coatings on metallic substrates
•wet paint on metallic substrates
•wet paint (wet-state) on non-metallic substrates
•thermal spray coatings.
The device must only be operated and cleaned by trained personnel. The proper use also includes
adherence to this manual. The service intervals must be strictly followed.
2.4 Improper use
Use not mentioned above or use that does not comply with the technical specifications is considered
improper use. The operator bears the sole risk for any damages caused by such improper use. The
following uses are forbidden:
•Use of the coatmaster in environments, where liquids can enter the housing.
•Introduction of any objects into the coatmaster 3D.
•Opening the coatmaster’s housing. Exception: Cleaning or changing the filter pad (see chap-
ter 7). This is also valid when the coatmaster is not connected to the mains. When the coat-
masters is opened, the warranty is void and the manufacturer disclaims all liability.
•If liquid leaks from the coatmaster, unplug the device immediately and contact technical sup-
port.

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Technical support for the coatmaster [phone], [email protected]
2.5 Use in the presence of flame dectectors.
Tests were extensively carried out to assess a possible triggering of a flame detection system in the
vicinity of a coatmaster 3D in operation mode.
•The alarm of the flame detector from the brand STS (models FL-8.64 and FL.9) is not trig-
gered for UV+IR setting in any combination of coatmaster type and flame detector type. The
alarm is triggered only for IR setting. The certification page by the company STS Brand-
schutzsysteme GmbH (Germany) can be found in chapter 11.1 on page 62.
•The alarm of the flame detector from the mark Walther-Total (model UV-03) is not triggered
by any combination of coatmaster type and settings. The certification page by the company
Tyco Integrated Fire & Security AG (Switzerland) can be found in chapter 13.2 on page 63.
The full testing reports are available upon request.
2.6 Safety warnings and signals used in this manual
2.6.1 Description of the safety warnings
DANGER, WARNING, CAUTION and NOTICE are standardized signal words for identifying levels of
hazard seriousness of risks related to personal injury and property damage. All signal words, which
are related to personal injury are accompanied by the general safety sign.
For your safety it is important to read and fully understand the below table with the different signal
words and their definitions!
Sign
Signal word
Definition
Risk level
DANGER
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
����
WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
���
CAUTION
Indicates a hazardous situation which, if not
avoided, may result in minor or moderate injury.
��
NOTICE
Indicates possible property damage, but no prac-
tices related to personal injury.
Supplementary safety information symbols may be placed in a rectangular panel on the left to the
signal word and the supplementary text (see below example).