Cocoon CWS 4000 User manual

COCOON
Essential
care
before,
during
and
after
surgery.
Convective
Warming
Machine
CE
Model
CWS
4000
SERVICE
MANUAL
Distributed
by
CARE
ESSENTIALS
PTY
LTD
National
Unit
62,
170
Forster
Road
Phone
03
9562
7713
Me
Waverley
Vic
3149
Australia
Fax
03
9562
7714
Email
queries@careessentials
com.au
Web
www.careessentials
comau
TM
PS
International
Phone
+61
3
9562
7713
Designed
&
Fax
+61
3
9562
7714
manufactured
in
Australia.
Copyright
©
2003
Care
Essentials
Pty
Lid

CONTENTS
IN
O
O
ーー
2
2.
OPERATION.
нина
нина
4
21.
UnitSetup..........
νν
νο ντ
νο
νο νε
ντε
τ
εεττ
ο
ο
εκτ
κκωκκκεν
εεττ
τετ
κκκωννωνν
εεττ
τετ
ετεκ
κκ
κκν
τε
κε
εεττ ετεκ
κε
κας
4
2.2、
Getting
Stared
nm
eneret
esserne
5
2.3.
Unit
Operation
Procedure
00000
eee
nenene
nene
5
24
Symbols
ON
6
3.
SAFETY
PRÉCAUTIONS
iii
KKK
7
A
κκεεεεκκκας
7
3.2.
Warmnnd
8.
7
3.3.
Caution.................................................
111
en
7
34.
Electromagnetic
Interference..........................
ener
7
4.
PREVENTATIVE
MAINTENANCE
eee
eee
nenene
nenene
8
O
eee
eee
ee
nene
ee
K
K K K
AA
K
KA
KA
P
P
nene
nné
8
4.2.
Electrical
Safety
Inspection
eee
ekk
k
8
4.3.
Performance
Inspection
111111
ининининнни
9
4.4.
Temperature
Limit
Thermostat
Test
Procedure
…............................................
10
4.5.
Filter
Replacement
iii
лиинннни
12
5.
TROUBLESHOOTING…
せ
κτ
εεττ
ετεκ
κκ
κος
13
5.1.
Warming
Blanket
Will
Not
Inflate
irei
13
5.2.
Standby
Indicator
Will
Not
Light
нии
nm...
13
53.
EguipmentRepairs..............................................
ee
13
6.
SCHEMATIC
DIAGRAM
DESCRIPTION
ινε
нии
ини
13
6.1.
Control
Boargd
R
RKK
KE
KAP
ae
nn nn
14
6.2.
Sensor
Board
νε
εντ
ετων
ωνκκεε
εεττ
λε
εντ
τε
κε
ενεωκκκεεκκεεεεεε
εεττ
εκ
κκκκκ
κε
ε
τε
εκ
κκαν
15
6.3...
System
Block
Diagram.................
m.
15
7.
BOARD
COMPONENT
LEGENDS
.Nt
16
7.1.
Control
Board...
KG
Rana
nn
hh
hn
16
7.2.
Sensor
Board
eee
17
8.
SCHEMATIC
DIAGRAMS
ue
18
8.1.
Control
Board
Schematic
Diagram
… せ
… せ
…
せ
ーー
トーーーーーーーーーーーーー
18
8.2.
Sensor
Board
Schenmatic
Diagram
....................
19
8.3.
System
Block
Diagram
i
20
INC
li
21
9.1.
General
Assembly
e
eee
eh
reeeen
nn
nn
21
9.2.
Control
Board...
22
9.3.
Sensor
Board...........................
ee
23
10.
WARRANTY
EEE
EEE
KEE
HHK
H K
KKK
KEE
23
11.
SPECIFICATIONS............................................
nr
ero
rcncnncoinnnnos
24
12.
APPROVALS
нии
25

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
1.
INTRODUCTION
It
is
a
pre-requisite
for
all
persons
skilled
in
servicing
medical
devices
to
understand
the
information
contained
in
this
Manual.
Read
and
understand
this
Manual
and
the
Operator
Manual
and
all
precautions
prior
to
servicing
the
Cocoon
Convective
Warming
System.
When
used
with
Care
Essentials
patient
warming
blankets,
the
Care
Essentials
CWS4000
provides
a
continuous
method
of
warming
patients
and
is
intended
for
preventing
and
treating
hypothermia.
The
Cocoon
Convective
Warming
System
consists
of
a
CWS4000
and
a
warming
blanket.
A
connecting
hose
conducts
heated
air
from
the
CWS4000
to
the
warming
blanket.
Figure
1
Convective
Warming
System
Care
Essentials
recommend
that
a
program
of
regular
routine
maintenance,
electrical
safety
and
performance
inspections
be
instituted
for
the
CWS4000
as
described
in
Section
4
below.
The
CWS4000
is
a
mains-powered,
microprocessor-controlled
device
that
delivers
a
continuous
flow
of
temperature-controlled
air
through
a
flexible
hose
to
the
warming
blanket.
The
temperature
of
the
air
delivered
to
the
blanket
can
be
set
to
one
of
six
settings:
ambient,
34°C,
37°C,
40°C,
43°C,
or
46°C.
When
a
temperature
of
46°C
is
selected,
the
setting
automatically
drops
to
43°C
after
10
minutes.
The
CWS4000
will
not
cool
the
air
delivered
to
the
blanket
below
the
ambient
temperature
of
the
room.
Air
is
drawn
into
the
rear
of
the
CWS4000
and
passes
through
a
bacteriological
HEPA
filter.
The
CWS4000
includes
a
number
of
under-
and
over-temperature
prevention
systems
and
in
a
temperature
fault
condition
it
automatically
shuts
down
and
signals
an
alarm.
This
Manual
presents
all
the
relevant
service
information
for
the
Care
Essentials
CWS4000
Cocoon
Warming
System.
This
information
is
provided
as
a
service
to
engineering
and
technical
personnel.
This
information
is
intended
for
the
fair
purposes
of
operation
and
maintenance
of
the
CWS4000.
It
is
provided
as
Commercial-In-Confidence
material
to
the
Care
Essentials
Distributor
or
CWS4000
owner
and
shall not
be
made
available
to
any
other
organization
or
person
without
the
specific
written
permission
of
Care
Essentials.
Revision
|
13
June
2006
Page
2

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
While
every
attempt
has
been
made
to
ensure
this
Manual
is
accurate
and
complete,
no
responsibility
is
taken
for
any
errors
or
omissions.
Care
Essentials
has
a
policy
of
continuous
product
improvement
and
product
specifications
and
component
types
are
subject
to
change
without
notice.
If
you,
as
a
user
of
this
manual,
have
any
relevant
comments
or
questions
about
the
CWS4000
or
this
Manual,
your
communication
with
Care
Essentials
would
be
welcomed.
Our
contact
details
are
located
on
the
first
page
of
this
Manual.
Revision
|
13
June
2006
Page
3

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
2.
OPERATION
2.1.
Unit
Setup
The
CWS4000
may
be
placed
on
the
floor,
mounted
on
the
foot
of
the
bed
using
the
foldout
brackets,
or
clamped
to
an
IV
pole
using
the
IV
pole
clamp.
When
using
an
IV
pole,
do
not
mount
the
CWS4000
higher
than
1
metre
or
it
could
tip
over.
Do
not
place
the
CWS4000
ona
bed
surface.
Note
that
if
the
CWS4000
is
placed
on
the
floor,
increased
levels
of
dust
and
lint
could
reduce
filter
life.
IV
Pole
Clamp
maximum
Figure
4
Pole
mounting
height
limit
Revision
I
13
June
2006
Page
4

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
F
Output
Temperature
Seiection
Indicators
|
Symbols
See
section
2.4
Fault
Alarm
Indicator
Standby
Indicator
Filter
Status
Indicator
A+
Standby
Button
Output
temperature
Ambient
Temperature
selection
buttons
Output
Button
Ambient
Temperature
Output
Indicator
Figure
5
Operator
control
panel
2.2.
Getting
Started
Plug
the
mains
cable
into
a
conventional,
properly
earthed
240
Volt
10
Amp
mains
power
socket-outlet
and
switch
it
on.
The
green
Standby
indicator
(B)
will
illuminate
and
the
CWS4000
will
beep
when
power
is
connected.
Ensure
that
air
is
not
prevented
from
entering
the
inlet
slots
at
the
sides
by
blankets
or
other
objects.
Remove
the
warming
blanket
from
its
packaging.
Unfold
the
warming
blanket and
place
it
over
the
patient.
Connect
the
air
delivery
hose
to
the
warming
blanket
by
pushing
the
plastic
fitting
into
the
air
inlet
port.
2.3.
Unit
Operation
Procedure
Select
the
desired
temperature
on
the
control
panel
pressing
either
one
of
the
Output
temperature
selection
buttons
(E)
or
Ambient
Temperature
Output
Button
(C).
The
appropriate green
or
yellow
light
(D or
F)
will
indicate
the
selected
temperature
setting.
Another
temperature may
be
selected
at
any
time.
The
air
temperature
surrounding
the
patient
will
vary
at
each
setting,
depending
upon
ambient
air
temperature
and
the
quality
of
the
insulating
blanket
or
sheet
that
is
used
over
the
warming
blanket.
When
using
the
34°C, 37°C,
40°C,
43°C,
or
46°C
temperature
settings,
place
your
hand
under
the
warming
blanket
to
confirm
that
the
CWS4000
is
supplying
warm
air.
Place
a
sheet
or
blanket
over
the
inflated
warming
bianket
to
maximize
the
efficiency
and
minimize
the
heat
loss
from
the
system.
The
internal
timer
will
automatically
decrease
the
temperature
setting
from
46°C
to
43°C
after
10
minutes.
This
timer
can
be
reset
by
momentarily
selecting
another
setting
and
then
re-selecting
46°C.
Switch
the
unit
off
by
pressing
the
Standby
Button
(A).
The
green
Standby
indicator
(B)
will
illuminate
when
the
unit
is
off.
The
unit
will
automatically
switch
off
in
an
alarm
condition
and
the
green
Standby
indicator
(B)
will
illuminate
together
with
the red
Fault
Alarm
indicator
(H).
In
the
event
the
Fault
Alarm
Revision
|
13
June
2006
Page
5

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
indicator
(H)
illuminates,
disconnect
the
CWS4000
from
the
patient
and
from
the
mains
power
supply
and
have
it
serviced
by
trained
personnel.
The
Filter
Status
indicator
(G)
provides
the
user
with
information
on
remaining
filter
life.
This
indicator
is
interpreted
as
follows:
Indication
Description
Steady
green
indicator
Filter
status
normal
Steady orange
indicator
|
Filter
life
has
reached
950
hours
Flashing
orange
indicator
|
Filter
life
has
reached
990
hours
Steady
red
indicator
Filter
life
has
exceeded
1000
hours
and
requires
replacing
2.4.
Symbols
The
following
symbols
are
used
on
the
CWS4000:
个
Attention:
consult
accompanying
documents
Dangerous
voltage
A
Type
BF
applied
part
16°C
-
29°C
Ambient
operating
temperature
range,
indoor
use
only
Revision
|
13
June
2006
Page
6

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
3.
SAFETY
PRECAUTIONS
Review
the
following
safety
precautions
prior
to
servicing
the
CWS4000.
3.1.
Danger
e
Explosive
hazard.
Do
not
use
in
the
presence
of
flammable
anaesthetic
agents.
e
Risk
of
electric
shock.
Disconnect
mains
power
before
servicing
the
CWS4000.
3.2.
Warning
e
Ensure
that
no
direct
or
indirect
contact
is
made
between
the
patient
and
the
communications
connector
located
on
the
rear
of
the
CWS4000.
e
The
CWS4000
must
only
be
opened
or
serviced
by
qualified
personnel
such
as
certified
biomedical
electronics
technicians
or
certified
clinical
engineers
familiar
with
repair
practices
for
servicing
medical
devices,
and
in
accordance
with
the
Service
Manual.
Damage
to
the
CWS4000
or
malfunction
could
otherwise
result.
e
Ensure
the
CWS4000
is
subjected
to
the
specified
routine
electrical
safety
and
performance
inspections.
e
Inthe event
of
excess
fluid
contact
with
the
CWS4000
it
is
recommended
that
the
unit
be
disconnected
from
the
mains
power
supply
and
checked
by
qualified
personnel.
e
Use
only
in
accordance
with
Operator
Manual
instructions.
3.3.
Caution
e
Operate
the
CWS4000
only
in
the
specified
supply
voltage
range
and
environmental
conditions
and
as
detailed
in
Section
11
below.
ο
When
using
an
IV
pole,
do
not
mount
the
CWS4000
higher
than
1
metre
or
it
could
tip
over.
e
The
46°C
setting
is
not
recommended
for
patients
who
are
non-responsive
or
with
impaired
circulation.
e
It
is
not
recommended
that
the
unit
be
operated
after
the
filter
has
exceeded
the
specified
life
period.
3.4.
Electromagnetic
Interference
The
CWS4000
has
been
designed
to
comply
with
IEC
601-1-2:2004
(Medical
electrical
equipment
—
Part
1:
General
requirements
for
safety.
2.
Collateral
standard:
electromagnetic
compatibility
—
Requirements
and
tests)
but
this
does
not
guarantee
that
other
equipment
in
the
vicinity
will
not
be
affected
by
the
electromagnetic
emissions
from
the
CWS4000.
Similarly,
other
equipment
in
the
vicinity
may
affect
the
operation
of
the
CWS4000.
It
is
recommended
that
all
equipment
used
near
the
CWS4000
comply
with
the
relevant
electromagnetic
compatibility
requirements
for
that
equipment
and
to
check
before
use
that
no
interference
is
evident
or
disruptive.
Increasing
the
distance
between
offending
devices, and
keeping
interconnecting
leads
as
short
as
possible
will
help
reduce
the
effect.
Revision
|
13
June
2006
Page
7

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
4.
PREVENTATIVE
MAINTENANCE
4.1.
Cleaning
e
Clean
the
CWS4000
control
panel,
enclosure
exterior,
and
hose
with
a
soft
cloth
lightly
dampened
with
a
non-staining
hospital
disinfectant.
e
Clean
accumulated
dirt
and
lint
from
the
air
inlet
slots
using
a
vacuum
cleaner.
4.2.
Electrical
Safety
Inspection
Care
Essentials
recommend
that
the
CWS4000
receive
regular
electrical
safety
inspections.
Information
on
the
type
and
frequency
of
inspections
may
be
obtained
from
locally
published
technical
standards.
In
Australia,
the
relevant
technical
standards
are:
e
AS3551
Technical
management
programs
for
medical
devices.
This
standard
specifies
procedures
required
to
develop
equipment
management
programs
for
medical
devices.
Some
of
these
include
procedures
for
acceptance,
fault
management
and
routine
testing
of
medical
devices.
This
standard
specifies
electrical
safety,
essential
safety
and
performance
testing.
e
AS2500
Guide
to
the
safe
use
of
electricity
in
patient
care.
This
standard
provides
a
comprehensive
guide
to
the
safe
use
of
electrically
operated
equipment
used
in
health
care
facilities.
Measures
are
detailed
to
provide
and
maintain
patient
and
operator
safety,
including
details
of
the
classes
of
equipment
and
electrical
installations
to
be
used
for
particular
medical
procedures.
Programmed
electrical
safety
inspections
are
essential
to
confirm
continued
operator
and
patient
safety.
Mandatory,
statutory
requirements
for
electrical
safety
inspections
may
also
apply.
Revision
|
13
June
2006
Page
8

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
4.3.
Performance
Inspection
Care
Essentials
recommend
that
the
CWS4000
receive
at
least
an
annual
performance
inspection
to
verify
CWS4000
functions.
The
CWS4000
does
not
require
adjustment
or
calibration.
Items
Required:
e
CWS4000
Operator
&
Service
Manuals.
»
Digital
Thermometer.
STEP
PROCEDURE
1
If
you
have
not
already
done
so,
read
the
CWS4000
Operator
and
Service
Manuals.
2
e
Place
the
CWS4000
on
a
firm,
level
surface.
e
Do
not
connect
the
delivery
hose
to
a
warming
blanket.
e
Connect
the
CWS4000
to
mains
power.
3
Familiarise
yourself
with
the
operation
of
the
CWS4000
by
operating
the
CWS4000
with
reference
to
the
CWS4000
Operator
and
Service
Manuals.
4
The
temperature
control
system
is
verified
as
follows:
e
Ensure
the
delivery
hose
cover
is
undamaged
and
that
it
covers
the
entire
hose.
e
Ensure
that
the
environmental
conditions
are
20°C
to
22°C,
30%
to
70%
relative
humidity,
non-
condensing.
e
Place
the
digital
thermometer
sensor
in
the
centre
of
the
delivery
hose
outlet
as
shown
in
Figure
6.
«
Check
that
the
temperature
of
delivered
air
stabilises
within
five
(5)
minutes
following
a
change
in
set
temperature.
e
Check
that
the
temperature
of
delivered
air
corresponds
with
the
set
temperature
to
within
+2°C.
e
Note
that
some
variation
between
the
set
temperature
and
temperature
of
delivered
air
is
possible
because
of
heat
loss
that
occurs
in
the
delivery
hose.
The
magnitude
of
the
heat
loss
will
depend
on
the
ambient
temperature
and
the
degree
to
which
the
hose
is
longitudinally
compressed
or
extended.
Temperature
Sensor
Figure
6
Delivery
hose
outlet
showing
temperature
sensor
position
Revision
|
13
June
2006
Page
9

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
4.4.
Temperature
Limit
Thermostat
Test
Procedure
The
CWS4000
temperature
limit
thermostat
test
is
completely
optional
and
may
be
performed
at
the
discretion
of
those
responsible
for
the
technical
management
of
the
CWS4000.
The
CWS4000
temperature
limit
thermostat
function
does
not
require
adjustment,
calibration
or
performance
inspection.
The
maximum
delivered
air
temperature
is
not
only
limited
by
the
control
system
but
by
two
series-connected
bimetallic
auto-resetting
thermostats.
These
thermostats
are
located
in
the
exhaust
air
stream
and
will
interrupt
power
to
the
CWS4000
should
the
output
air
temperature
exceed
a
predetermined
limit.
Either
of
these
two
independently
operating
thermostats
will
remove
power
from
the
CWS4000
if
the
delivered
air
exceeds
a
preset
high
limit
temperature,
automatically
restoring
power
when
the
thermostat
temperature
fails
to
a
safe
level.
This
test
procedure
may
be
briefly
described
as
follows.
The
CWS4000
is
set
up
with
the
various
items
required
to
perform
the
test.
The
CWS4000
is
energised
and
operated
at
a
set
temperature
of
46°C
until
it
has
“warmed
up.”
The
test
is
commenced
through
a
special
process
that
switches
the
heater
on
continuously,
simulating
a
possible
fault
condition.
The
test
time
and
delivery
hose
air
temperature
are
monitored. The
test
is
passed
if
the
CWS4000
is
de-energised
less
than
8
minutes
after
the
test
start.
The
delivery
hose
air
temperature
at
the
conclusion
of
the
test
may
be
as
high
as
60°C.
Note
that
this
test
will
only
produce
a
valid
result
if
it
is
performed
at
an
ambient
temperature
of
21°C,
or
greater.
Items
Required:
e
CWS4000
Operator
and
Service
Manuals.
e
Personal
Computer
(PC)
with
a
free
serial
communications
(Com)
port
and
a
suitable
Terminal
program,
eg
HyperTerminal™,
which
is
provided
with
Microsoft
Windows™,
e
Digital
Thermometer.
e
CWS4000
RS232-Logic
Communications
Cable
The
Cocoon
Warming
Machine
model
CSW4000
can
have
three
different
versions
for
the
test
cable.
This
cable
is
for
the
over
temperature
performance
testing.
Details
of
the
three
versions
are:
A.
Machines
with
Serial
Numbers
commencing
4-0001
Yellow
Dot
B.
Machines
with
Serial
Numbers
commencing
4-0100
Red
Dot
C.
Machines
with
Serial
Numbers
commencing
4-0200
Green
Dot
In
the
event
you
need
to
access
any
of
these
cables
please
contact
your
location
Distributor
or
Care
Essentials
Pty
Ltd.
Revision
|
13
June
2006
Pade
10

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
STEP
PROCEDURE
1
If
you
have
not
already
done
so,
read
the
CWS4000
Instruction
Manual
and
Service
Manual.
Read
all
of
this
procedure.
2
e
Place
the
CWS4000
on
a
firm,
level
surface.
e
Do
not
connect
the
PVC
delivery
hose
to
a
warming
blanket.
e
Disconnect
the
CWS4000
from
mains
power.
3
e
Locate
the
enclosure
rear with
the
warning
label.
e
Locate
the
small
black
cable
socket
on
the top
left
of
the
enclosure
rear.
e
Insert
the
cable
plug
into
the
socket.
It
should
snap
into
place.
e
Insert
the
cable
D-connector
into
a
free
Com
port
connector
on
the
PC.
4
Place
the
digital
thermometer
sensor
in
the
centre
of
the
delivery
hose
outlet
as
shown
in
Figure
6
above.
5
e
Connect
the
CWS4000
to
mains
power.
e
Select
the
46°C
temperature
setting.
e
Operate
the
CWS4000
on
the
46°C
temperature
setting
for
at
least
10
minutes
prior
to
commencing
the
thermostat
test.
6
While
the
CWS4000
is
“warming
up”,
start
the
Terminal
program
on
the
PC
and
select
the
settings
as
follows:
e
Select
the
Com
port
connected
to
the
Converter
cable
in
Step
4
above.
e
Baud
rate
—
9600,
data
bits
—
8,
parity
—
none,
flow
control
—
none.
e
Terminal
emulation
—
VT100,
character
set
—
ASCII.
e
Append
line
feeds
to
incoming
line
ends
—
enabled.
7
Follow
the
instructions
shown
on
the
Terminal
window:
e
When
a
correct
connection
is
established
between
the
CWS4000
and
the
PC,
a
dot
(.)
is
received
every
second.
e
Press
the
spacebar
to
display
the
root
screen.
e
Press
“T”
to
display
the
over-temperature
thermostat
test
screen.
e
The
46°C
temperature
setting
must
be
selected
in
order
for
the
test
to
proceed.
e
To
initiate
the
over-temperature
thermostat
test,
SLOWLY
type,
“YES”
then
press
the
Enter
key.
To
stop
the
test,
press
any
key
or
change
the
CWS4000
temperature
setting.
e
The
CWS4000
is
deemed
to
have
passed
the
test
if
a
thermostat
trips
in
under
eight
(8)
minutes.
e
Confirm
that
the
thermostat
resets
after
several
minutes,
restoring
power
to
the
CWS4000.
8
e
Disconnect
the
CWS4000
from
mains
power.
e
Disconnect
the
cable
from
the
CWS4000
and
PC.
9
Confirm
that
the
CWS4000
functions
correctly
by
undertaking
a
performance
inspection
as
detailed
in
Section
4.3
above.
Revision
|
13
June
2006
Page
11

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
4.5.
Filter
Replacement
The
CWS4000
has
a
replaceable
HEPA
filter.
Under
normal
use,
replace
the
HEPA
filter
inside
the
CWS4000
every
1000
operating
hours
or
12
months,
whichever
occurs
first.
The
FILTER
STATUS
indicator
will
warn
of
the
need
for
filter
replacement.
Items
Required:
e
CWS4000
Operator
€
Service
Manuals.
e
Philips
Number
1
and
2
Screwdrivers.
e
13mm
spanner.
e
HEPA
filter.
STEP
PROCEDURE
1
If
you
have
not
already
done
so,
read
the
CWS4000
Operator
and
Service
Manuals.
2
e
Place
the
CWS4000
on
a
firm,
level
surface.
e
Donot
connect
the
PVC
delivery
hose
to
a
warming
blanket.
e
Disconnect
the
CWS4000
from
mains
power.
3
e
Locate
the
enclosure
rear
with
the
warning
label.
e
Remove
the
seven
(7)
Philips
head
screws
located
around
the
perimeter
of
the
enclosure
rear.
e
Remove
the
enclosure
rear
being
careful
not
to
stress
cable
assemblies
that
run
between
the
enclosure
front
and
rear.
e
To
disconnect
the
membrane
keypad
tail
from
the
Control
Board,
hold
the
blue
connector
and
pull.
Do
not
pull
the
tail
itself,
as
damage
will
almost
certainly
result.
4
e
Remove
the
nut
and
washer
securing
the
HEPA
filter.
e
Remove
the
old
HEPA
filter
and
discard.
e
Install
the
new
HEPA
filter.
e
Replace
the nut
and
washer
securing
the
HEPA
filter.
5
e
Connect
the
CWS4000
to
mains
power.
Exercise
care,
as
there
will
be
dangerous
voltages
present
on
some
internal parts
of
the
CWS4000.
e
Read
and
note
the run
hour
meter
on
the
control
board.
Hour
digits
are
sequentially
displayed
followed
by
an
“h",
“r’,
and
a
pause.
‧
Mark
the
HEPA
filter
with
the
hour
meter
reading
and
date
of
replacement.
e
Record
these
figures
in
the
CWS4000
service
record.
e
Reset
the
filter
life
1000-hour
counter
by
pressing
and holding
the
switch
in
front
of
the
hour
meter
display.
A
steady
green
FILTER
STATUS
indicator
and
a
long
beep
will
indicate
the
successful
reset
of
the
1000-hour
counter.
e
Disconnect
the
CWS4000
from
mains
power.
6
Replace
the
rear
panel
by
reversing
step
5
above.
7
Confirm
that
the
CWS4000
functions
correctly
by
undertaking
a
performance
inspection
as
detailed
in
Section
4.3
above.
Revision
|
13
June
2006
Page
12

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
5.
TROUBLESHOOTING
5.1.
Warming
Blanket
Will
Not
Inflate
e
Make
sure
the
CWS4000
is
plugged
in
to
an
energized
mains
power
socket-outlet.
e
Check
both
ends
of
the
delivery
hose
for
proper
connection.
e
Check
the
delivery
hose
and
warming
blanket
inlet
for
kinks.
e
Check
that
there
are
no
obstructions
to
the
air
inlet
slots.
e
Check
the
warming
blanket
for
damage.
If
air
is
flowing
from
the
hose,
try
another
warming
blanket.
Small
rips
or
tears
in
the
warming
blanket
may
be
temporarily
repaired
with
adhesive
tape.
e
Request
qualified
service
personne!
check
for
a
clogged
or
dirty
filter.
e
Check
for
fault
alarm.
5.2.
Standby
Indicator
Will
Not
Light
e
Extremely
high
storage
temperatures
(such
as
those
found
motor
cars
on
hot
summer
days)
can
cause
the
temperature
limit
thermostats
in
the
CWS4000
to
actuate.
Should
this
occur,
the
STANDBY
indicator
will
fail
to
light
when
the
CWS4000
is
connected
to
mains
power.
If
this
occurs,
simply
wait
for
the
CWS4000
to
cool
down
and
eventually
the
thermostats
will
automatically
reset
and
the
STANDBY
indicator
will
light.
e
Request
qualified
service
personnel
check
for
blown
mains
power
fuses.
5.3.
Equipment
Repairs
Repairs
to
the
CWS4000
should
be
preformed
by
qualified
personnel
such
as
certified
biomedical
electronics
technicians
or
clinical
engineers
familiar
with
repair
practices
for
servicing
medical
devices,
and
in
accordance
with
the
CWS4000
Service
Manual.
Damage
to
the
CWS4000
or
malfunction
may
otherwise
result.
6.
SCHEMATIC
DIAGRAM
DESCRIPTION
This
section
describes
the
CWS4000
schematic
diagrams.
Reference
should
be
made
to
the
printed
circuit
board
(PCB)
component
legend
contained
in
Section
7
and
the
schematic
diagrams
contained
in
Section
8
below.
The
following
should
assist
with
the
interpretation
of
the
Schematic
Diagrams:
e
The
schematic
diagrams
are
organised
in
a
flat
structure.
e
Electrical
connectivity
is
shown
by
continuous
wires
or
net
labels
on
partial
wires.
e
Netlabels
(signal
names)
are
prefixed
with
a
forward
slash
when
they
are
asserted
with
logic
“0”
(eg:
/SIGNAL).
The
CWS4000
Control
Board
implements
the
following
functions:
e
Microcontroller.
»
RS232
transceiver
(Control
Board
revision
E
and
later).
ο
Microcontroller
reset
circuit.
e
Fan
control.
e
Heater
control.
Revision
|
13
June
2006
Page
13

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
e
LED
display
drivers.
e
Run
hour
meter
display.
e
Filter
life
hour
counter
reset
switch.
e
Buzzer.
e
Power
supplies.
The
CWS4000
Sensor
Board
implements
the
following
functions:
»
Digital
temperature
sensor.
e
Temperature
limit
thermostats.
The
more
important
of
these
functions
are
elaborated
below.
6.1.
Control
Board
Microcontroller
The
microcontroller
(U1)
integrates
a
number
of
functions:
e
CPU.
e
Program
ROM.
e
RAM.
e
EEPROM.
ο
Interrupt
controller.
e
External
interrupts.
e
Counter/Timers.
e
Watchdog
timer.
e
Digital
Input/Output
ports.
The
microcontroller
performs
the
following
functions:
e
Monitors
the
exhaust
air
temperature
through
the
digital
temperature
sensor.
Monitors
the
push-button
switches.
Controls
the
display
and
buzzer
drivers.
Controls
the
heater
and
fan.
The
microcontroller
ROM
is
factory
programmed
with
the
application
software
program.
The
software
program
contained
in
the
microcontroller
ROM
is
subject
to
copyright.
In
the
event
of
a
microcontroller
fault,
Care
Essentials
must
fit
a
replacement
part.
Reset
Circuit
When
the
microcontroller
is
reset
either
by
power-on
or
by
the
watchdog
timer:
e
Digital
Input/Output
ports
0
—
3
go
high.
e
Signal
/FAN
goes
low
switching
on
the fan
relay.
The
fan
blower
is
switched
on.
e
Signal
/HEAT
goes
high
switching
off
the
heater
triac.
The
heater
is
switched
off.
Thus
the
reset
process
implements
a
safety
strategy
to
prevent
the
fan
biower
being
turned
off
with
the
heater
being
turned
on.
Revision
|
13
June
2006
Page
14

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
Power-On
Reset
Following
power-on
capacitor
(C3)
charges
from
zero
to
+5V
(VCC)
through
resistor
(R1)
connected
to
ground.
This
causes
the
Reset
input
of
the
microcontroller
to
be
momentarily
asserted
high.
The
microcontroller
type
used
on
Control
Board
revision
E
and
later
has
an
internal
power-on
reset
circuit
and
capacitor
(C3),
resistor
(R1)
and
diode
(D1)
are
not
fitted.
Watchdog
Reset
The
microcontroller
watchdog
timer
is
incremented
regularly
by
the
microcontroller
hardware.
When
a
watchdog
timer
overflow
occurs
the
microcontroller
is
reset.
To
prevent
such
a
system
reset
the
microcontroller
watchdog
timer
is
reloaded
before
it
overflows
by
the
application
software
program.
If
the
microcontroller
suffers
a
hardware
or
software
malfunction,
the
application
software
program
will
fail
to
load
the
microcontroller
watchdog
timer.
This
failure
will
produce
a
system
reset
on
overflow
thus
preventing
the
microcontroller
from
running
out
of
control.
This
prevents
a
potentially
hazardous
situation
from
occurring.
6.2.
Sensor
Board
Digital
Temperature
Sensor
The
temperature
sensor
(U1)
is
controlled
by
and
communicates
with
the
Control
Board
microcontroller
(U1).
Temperature
Limit
Thermostats
The
maximum
air
temperature
is
not
only
limited
by
the
control
system
but
by
two
series-
connected
bimetallic
auto-resetting
thermostats.
These
thermostats
are
located
in
the
exhaust
air
stream
and
will
interrupt
power
to
the
CWS4000
should
the
output
air
temperature
exceed
a
predetermined
limit.
The
temperature
limit
thermostat
function
does
not
require
adjustment,
calibration
or
performance
inspection.
6.3.
System
Block
Diagram
The
System
Block
Diagram
shows
the
general
electrical
connectivity
between
the
various
CWS4000
electrical
and
electronic
subassemblies:
e
Power
inlet
module
including
EMI
filter
and
fuses.
e
Temperature
limit
thermostats.
e
Heater.
e
Fan
blower.
e
Control
Board.
e
Sensor
Board.
e
Communications
connector.
Before
removing
any
of
the
connections
between
the
electrical
and
electronic
subassemblies,
make
a
careful
note
so
that
these
may
be
correctly
reinstated.
Incorrect
connections
could
compromise
patient
safety
and/or
damage
the
CWS4000.
The
System
Block
Diagram
is
presented
as
an
aid
to
understanding
the
CWS4000
and
does
warrant
extensive
discussion.
Revision
|
13
June
2006
Page
15

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
7.
BOARD
COMPONENT
LEGENDS
7.1.
Control
Board
ーー
Not
fitted
ον
>
when
U1
is
AT89S8253
Revision
|
13
June
2006
Page
16

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
7.2.
Sensor
Board
Revision
|
13
June
2006
Page
17

CWS4000
Cocoon
Warming
System
Service
Manual
Care
Essentials
SCHEMATIC
DIAGRAMS
8.
Control
Board
Schematic
Diagram
8.1.
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Page
18
13
June
2006
Revision
|

Care
Essentials
CWS4000
Cocoon
Warming
System
Service
Manual
8.2.
Sensor
Board
Schematic
Diagram
с
o
-
и
一
>
a
Revision
|
13
June
2006
Page
19
Other manuals for CWS 4000
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