Cogan Safegarde User manual
TABLE OF CONTENTS
SAFEGARDE™ ........................................................................................................................................................ I
WELDED WIRE PARTITION PRODUCT SECTION......................................................................................... I
TABLE OF CONTENTS ............................................................................................................................................ II
TABLE OF FIGURES................................................................................................................................................ III
SAFEGARDE ™ WELDED WIRE PARTITION...................................................................................................1
STANDARDS AND SPECIFICATIONS...............................................................................................................1
GENERAL SPECIFICATIONS .....................................................................................................................................2
Related work.....................................................................................................................................................2
System description ..........................................................................................................................................2
Quality assurance.............................................................................................................................................2
Warranty.............................................................................................................................................................2
Approved manufacturer...................................................................................................................................2
MATERIAL................................................................................................................................................................3
Panels ................................................................................................................................................................3
Posts ..................................................................................................................................................................3
Doors (swing) ...................................................................................................................................................3
Doors (sliding)..................................................................................................................................................3
Roofs..................................................................................................................................................................3
Finish..................................................................................................................................................................3
Hardware...........................................................................................................................................................3
Installation .........................................................................................................................................................3
SAFEGARDE ™ WELDED WIRE PARTITION...................................................................................................4
GENERAL INSTRUCTIONS .................................................................................................................................4
TOOLS REQUIRED FOR INSTALLATION.....................................................................................................................5
GENERAL INSTRUCTIONS........................................................................................................................................8
TOOLS REQUIRED ...................................................................................................................................................8
HARDWARE COMPONENTS .....................................................................................................................................9
POSTS AND PANEL CONNECTIONS........................................................................................................................10
DOUBLE SWING DOOR ..........................................................................................................................................12
SINGLE SWING DOOR............................................................................................................................................14
DUTCH DOOR ........................................................................................................................................................15
SINGLE SLIDING DOOR..........................................................................................................................................16
TUNNEL DOOR ......................................................................................................................................................17
LARGE SLIDING DOOR ...........................................................................................................................................18
SLIDING DOORS ....................................................................................................................................................19
ANGLED POST CONNECTION.................................................................................................................................23
SLIDING DOORS ....................................................................................................................................................24
SWING DOORS ......................................................................................................................................................25
TYPICAL ROOF LAYOUT .........................................................................................................................................26
SERVICE WINDOW DOOR.......................................................................................................................................27
ANCHORING ..........................................................................................................................................................28
II
TABLE OF FIGURES
FIGURE 1TOOLS REQUIRED FOR INSTALLATION ............................................................................................... 5
FIGURE 2SAMPLE APPROVAL DRAWING .......................................................................................................... 6
FIGURE 3SAMPLE INSTALLATION DRAWING ..................................................................................................... 7
FIGURE 4CARRIAGE BOLT φ1/4"X3/4"............................................................................................................. 9
FIGURE 5FLAT-HEAD TEK SCREW φ1/4"X3/4" .................................................................................................. 9
FIGURE 6TEK SCREW φ1/4"X1" ...................................................................................................................... 9
FIGURE 7ROUND HEAD MACHINE SCREW φ3/16"X3/4" &LOCK NUT.................................................................. 9
FIGURE 8CARRIAGE BOLT φ1/4"X2-1/2".......................................................................................................... 9
FIGURE 9POST AND PANEL CONNECTIONS ................................................................................................... 10
FIGURE 10 DOUBLE SWING DOOR ASSEMBLY ................................................................................................ 12
FIGURE 11 TRANSOM PANEL ........................................................................................................................ 14
FIGURE 12 TRANSOM ANGLE ........................................................................................................................ 14
FIGURE 13 DUTCH DOOR ............................................................................................................................. 15
FIGURE 14 SINGLE SLIDE DOOR.................................................................................................................... 16
FIGURE 15 TUNNEL DOOR ............................................................................................................................ 17
FIGURE 16 LARGE SLIDING DOOR ................................................................................................................. 18
FIGURE 17 SLIDING DOOR -PANEL ASSEMBLY ............................................................................................... 19
FIGURE 18 SLIDING DOORS -TUBE FRAME ASSEMBLY .................................................................................... 19
FIGURE 19 SLIDING DOOR -TROLLEY ASSEMBLY............................................................................................ 20
FIGURE 20 SLIDING DOOR -TRACK ASSEMBLY ............................................................................................... 20
FIGURE 21 SLIDING DOOR -BRACKET-TRACK SYSTEM .................................................................................... 20
FIGURE 22 SLIDING DOOR -DOOR INTO TRACK ASSEMBLY.............................................................................. 21
FIGURE 23 SLIDING DOOR -STOPPER ASSEMBLY ........................................................................................... 21
FIGURE 24 SLIDING DOOR -GUIDE ................................................................................................................ 22
FIGURE 25 SLIDING DOOR –HASPS............................................................................................................... 22
FIGURE 26 ANGLED POST CONNECTION........................................................................................................ 23
FIGURE 27 SLIDING DOOR ............................................................................................................................ 24
FIGURE 28 SWING DOORS............................................................................................................................ 25
FIGURE 29 TYPICAL ROOF LAYOUT ................................................................................................................ 26
FIGURE 30 ROOF DETAILS ............................................................................................................................ 26
FIGURE 31 SERVICE WINDOW DOOR ............................................................................................................. 27
FIGURE 32 TYPICAL BASE PLATES ................................................................................................................. 28
FIGURE 33 ANCHORING DETAILS .................................................................................................................. 29
III
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STANDARDS AND SPECIFICATIONS
GENERAL SPECIFICATIONS
RELATED WORK
THE AREA WHERE SAFEGARDETM WIRE MESH ENCLOSURE IS INSTALLED SHALL HAVE A CONCRETE SLAB
TROWELED SMOOTH AND HARD.
SYSTEM DESCRIPTION
THIS DOCUMENT SPECIFIES A PRE-ENGINEERED WIRE MESH ENCLOSURE SYSTEM CONSISTING OF WIRE
MESH PANELS,POSTS,DOORS AND HARDWARE.
QUALITY ASSURANCE
SYSTEM MANUFACTURER:ESTABLISHED FIRM WITH A MINIMUM OF 5(FIVE)YEARS OF EXPERIENCE IN THE
DESIGN AND FABRICATION OF WIRE MESH ENCLOSURE SYSTEMS.
INSTALLATION:THE END USERS LABOR OR COGAN INSTALLERS CAN INSTALL SAFEGARDETM SYSTEMS
WARRANTY
THE SUPPLIER SHALL WARRANT THE SAFEGARDETM WIRE MESH PARTITION TO BE FREE FROM
MANUFACTURING DEFECTS FOR A PERIOD OF 1(ONE)YEAR.
WARRANTY DOES NOT COVER DAMAGES CAUSED BY CONDITIONS BEYOND THE CONTROL OF THE SUPPLIER.
APPROVED MANUFACTURER
SYSTEM MANUFACTURER:
COGAN WIRE AND METAL PRODUCTS LTD.
TEL:1-800-567-2642
FAX:1-800-633-3004
INFO@COGANLTD.COM
2
WWW.COGANLTD.COM
MATERIAL
PANELS
FRAME SHALL BE MADE OF STRUCTURAL ANGLE 1-1/4"X1-1/4"X10GA STRUCTURALLY SHAPED FOR EXTRA
STRENGTH AND RIGIDITY.CORNERS SHALL BE NOTCHED AND SEAM WELDED.
FABRIC SHALL BE 10GA 2"X2" WELDED WIRE MESH.8-FT PANELS SHALL BE REINFORCED WITH TWO 1/2" ROUND
BAR,DIVIDING THE PANEL IN THREE EQUAL SECTIONS.
POSTS
STANDARD POSTS SHALL BE 8FT HIGH,2"X2" SEAM WELDED SQUARE STEEL TUBING.STANDARD POST SPACING
SHALL BE EITHER 8FT OR 10FT CENTER.BASE PLATE SHALL BE 6"X6" WITH TWO OBLONG HOLES FOR EASY
ADJUSTMENT.
DOORS (SWING)
SWING DOORS SHALL BE MADE OF THE SAME MATERIAL AND METHOD AS THE PANELS,WITH A 1-1/4"X1/8" FLAT
STEEL BAR WELDED ACROSS THE CENTER AND TWO 1/2" ROUND DIAGONAL STAY BARS.DOOR SHALL BE
EQUIPPED WITH A SET OF PADLOCKING HASPS (CYLINDER LOCKS AVAILABLE UPON REQUEST), TWO DOOR
STOPPERS AND 1-1/2 PAIRS OF STEEL PIN HINGES.
DOORS (SLIDING)
SLIDING DOORS SHALL BE MADE OF THE SAME MATERIAL AND METHOD AS THE PANEL AND ARE REINFORCED WITH
1-1/4"X1-1/4" SQUARE TUBING BOLTED TO THE FRONT AND REAR LEADING EDGES.DOORS SHALL BE EQUIPPED
WITH EQUIVALENT #68 STANLEY TRACK,TWO #64 HANGERS,DOOR GUIDE,RECEIVER AND A SET OF PADLOCKING
HASPS (CYLINDER LOCKS ARE AVAILABLE UPON REQUEST).
ROOFS
ROOF PANELS SHALL BE MADE OF THE SAME MATERIAL AND METHOD AS REGULAR PANEL AND ARE DESIGNED FOR
SECURITY PURPOSES ONLY.ROOF PANELS ARE NOT LIVE LOAD BEARING;UNLESS SPECIFICALLY DESIGNED FOR A
DEFINED CAPACITY.
FINISH
FINISH SHALL BE STANDARD COGAN GRAY,POWDER COAT FINISH.
HARDWARE
ALL NECESSARY ASSEMBLY FASTENERS SHALL BE PROVIDED EXCEPT FLOOR ANCHORS.
INSTALLATION
3
ERECTION OF THE SAFEGARDETM WIRE MESH PARTITION SHALL BE MADE IN ACCORDANCE WITH THE INSTRUCTION
SHOWN ON THE INSTALLATION DRAWINGS AND RELATED DOCUMENTS.
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GENERAL INSTRUCTIONS
TOOLS REQUIRED FOR INSTALLATION
5
FIGURE 1TOOLS REQUIRED FOR INSTALLATION
6
FIGURE 2SAMPLE APPROVAL DRAWING
7
FIGURE 3SAMPLE INSTALLATION DRAWING
GENERAL INSTRUCTIONS
THIS DOCUMENT SPECIFIES A PRE-ENGINEERED WIRE MESH ENCLOSURE SYSTEM CONSISTING OF WIRE MESH
PANELS,POSTS,DOORS AND HARDWARE.
THE AREA WHERE SAFEGARDETM WIRE MESH ENCLOSURE IS INSTALLED SHALL HAVE A SMOOTH,HARD CONCRETE
SLAB.
THIS INSTALLATION MANUAL SHALL BE USED IN CONJUNCTION WITH THE PRE-APPROVED INSTALLATION DRAWINGS
PROVIDED.
ANCHORS FOR THE SLABS OR WALLS ARE GENERALLY NOT PROVIDED BY COGAN WIRE AND METAL PRODUCTS.
BEFORE STARTING INSTALLATION,IT IS RECOMMENDED TO TRACE PARTITION LAYOUT WITH CHALK LINE.
TOOLS REQUIRED
•MEASURING TAPE
•CHALK LINE
•4’ LEVEL
•HAMMER DRILL WITH φ3/8" DRILL BIT
•3/8” REVERSIBLE DRILLS
•MISC.EXTENSIONS
•SMALL GRINDER WITH CUT OFF WHEELS OR RECIPROCATING SAW
•WRENCHES AND/OR SOCKETS (φ7/16", φ1/2", φ9/16", φ3/4")
•LOCKING CLAMP VISE GRIPS
•#2 ROBERTSON BIT
•φ3/8" HEX HEAD BIT
•PHILLIPS SCREWDRIVER
8
•AM/FM RADIO
HARDWARE COMPONENTS
NOTE:SOME HOLES MUST BE DRILLED ON SITE.
FIGURE 4CARRIAGE BOLT φ1/4"X3/4"
FIGURE 5FLAT-HEAD TEK SCREW φ1/4"X3/4"
FIGURE 6TEK SCREW φ1/4"X1"
FIGURE 7ROUND HEAD MACHINE SCREW φ3/16"X3/4" &LOCK NUT
FIGURE 8CARRIAGE BOLT φ1/4"X2-1/2"
9
POSTS AND PANEL CONNECTIONS
FIGURE 9POST AND PANEL CONNECTIONS
10
A. REFERRING TO INSTALLATION DRAWINGS,POSITION &ALIGN POSTS.
B. PLACE PANELS ACCORDING TO ORIENTATION INDICATED ON INSTALLATION PLAN.
C. USING φ1/4"X3" CARRIAGE BOLTS,CONNECT PANELS TO PRE-PUNCHED POSTS (FIG 2.1)
D. CONNECT PANELS TOGETHER USING φ1/4"X3/4" CARRIAGE BOLTS (FIG 2.2).
11
E. FLEX PANELS ARE SOMETIMES USED TO CLOSE SMALL GAPS TO EXISTING WALLS.USE φ1/4"X1" TEK
SCREWS &φ1/4"X3/4" CARRIAGE BOLTS (FIG 2.3 &2.4).
DOUBLE SWING DOOR
FOR TRANSOM PANEL,ATTACH TO POST USING φ1/4" X 2-1/2" CARRIAGE BOLTS.
12
FIGURE 10 DOUBLE SWING DOOR ASSEMBLY
[F] LOCATE DOORS ON
INSTALLATION PLANS.
[G] A2X2" ANGLE TRANSOM
BAR IS FASTENED TO POSTS
WITH CARRIAGE BOLTS φ1/4X3".
MAKE SURE IT IS IN THE RIGHT
ORIENTATION TO ALLOW DOOR
TO OPEN.DRILL HOLE ON SITE.
[H] CONNECT WELDED DOOR
HINGES TO POSTS USING
φ1/4X3/4" WAFERHEAD TEK
SCREWS.
[I] AFTER DOOR IS INSTALLED
AND ADJUSTED,ALIGN PADLOCK
HASP WITH HASP WELDED TO
DOOR AND ATTACH USING
φ1/4X3" CARRIAGE BOLTS OR
WELD ON SITE.DRILL HOLES ON
SITE.
[J] INSTALL HOOK FOR CHAIN
BOLT WITH TEK SCREWS
φ1/4X1" ON DOOR.
[K] DRILL A φ5/8" HOLE IN
CONCRETE SLAB TO RECEIVE
CANE BOLT.
13
SINGLE SWING DOOR
WARNING:TO INSTALL TRANSOM PANEL INSTEAD OF TRANSOM ANGLE,USE φ1/4X3" CARRIAGE BOLT.
FIGURE 11 TRANSOM PANEL
FIGURE 12 TRANSOM ANGLE
14
DUTCH DOOR
NOTE:FOLLOW THE SAME GENERAL PROCEDURES FOR DOUBLE SWING DOORS.
FIGURE 13 DUTCH DOOR
DRILL ONE HOLE φ1/4" ON SHELF
COUNTER TO RECEIVE BARREL
BOLT.
LEAVE 3/8" BETWEEN LOWER &
UPPER SECTIONS OF DOOR.
15
SINGLE SLIDING DOOR
16
FIGURE 14 SINGLE SLIDE DOOR
TUNNEL DOOR
FIGURE 15 TUNNEL DOOR
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