Colasit CCV 75 User manual

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 1
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
OPERATING MANUAL CCV 75
Medium pressure –Plastic industrial fan
Agent :
For use in Ex zones
Not for use in Ex zones
COLASIT Deutschland GmbH
Oelgartenstraße 18
D-53757 Sankt Augustin
Tel.: +49 (0)2241 9452240
Fax: +49 (0)2241 9452243
www.colasit.de

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 2
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
Preface
This operating manual is the driver's license for the operation of this COLASIT fan. It is the main source of
information and also the safety guideline. It deserves your full attention - please read it carefully.
The contents of this operating manual are subject to change without notice in order to take technical
progress into account. In order to match this operating manual to your COLASIT fan, please register the
following particulars of the fan below, whereby reference should be made to the manufacturer’s nameplate.
Whilst reading this manual, you will be guided by symbols which indicate dangers and especially important
references.
Very important reference
Generally valid danger warnings which concern your personal safety
Reference to electrical dangers
Reference to dangers resulting from the process environment
The entire operating manual consists of 3 parts
Part 1: General
Part 2: Components
Part 3: Certification

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 3
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
Table of contents
Part 1: General ...........................................................................................................................................................4
1General................................................................................................................................................................4
1.1 Definition........................................................................................................................................................4
1.2 Manufacture of COLASIT fans ......................................................................................................................4
1.3 Warranty ........................................................................................................................................................4
1.4 Safety review.................................................................................................................................................5
1.5 Qualification of personnel..............................................................................................................................5
1.6 Possible emergencies....................................................................................................................................5
1.7 The safety inspector (So) ..............................................................................................................................5
1.8 General risk matrix.........................................................................................................................................6
1.9 EU conformity of the COLASIT fan................................................................................................................7
1.10 Restrictions when commissioning .................................................................................................................7
1.11 General operating conditions.........................................................................................................................7
2Explosion protection............................................................................................................................................8
2.1 Fan EX marking.............................................................................................................................................9
2.2 Correct installation of ATEX fan ....................................................................................................................9
3Shipping, unpacking, inspection..........................................................................................................................9
4Installation, configuration...................................................................................................................................10
5Commissioning, initial start-up, test run ............................................................................................................10
5.1 Inspection of the installation and settings....................................................................................................10
5.2 Drive.............................................................................................................................................................11
5.3 Electrical installations, EMERGENCY - STOP............................................................................................11
6Operation...........................................................................................................................................................11
6.1 Safety regulations........................................................................................................................................11
6.2 Decommissioning ........................................................................................................................................11
7Maintenance / repair / cleaning .........................................................................................................................12
7.1 Preparation ..................................................................................................................................................12
7.2 Performance ................................................................................................................................................12
8Spare parts........................................................................................................................................................13
9Operating instructions .......................................................................................................................................13
10 Log-book.......................................................................................................................................................14
11 Disposal........................................................................................................................................................14
12 Faults and fault clearance.............................................................................................................................14
13 Retrofitable original accessories...................................................................................................................15
14 Fan identification...........................................................................................................................................15
Part 2: Units..............................................................................................................................................................15
15 Design and function CCV 75 ........................................................................................................................15
16 Dimensions...................................................................................................................................................16
16.1 Dimensions of the CCV 75 ..........................................................................................................................16
17 Spare parts ...................................................................................................................................................17
17.1 Spare parts lists CCV 75 .............................................................................................................................17
Part 3: Certifications .................................................................................................................................................18
18 Certifications.................................................................................................................................................18
18.1 EU Declaration of Conformity......................................................................................................................18
18.2 ATEX-Declaration of Conformity .................................................................................................................19
18.3 Further certificates.......................................................................................................................................21
19 Form for the correct assembly ATEX-fans ...................................................................................................22

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 4
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
Part 1: General
1 General
OBLIGATIONS
Prior to any work done on or with the fan, we put you under an obligation to read
this operating manual and any further contractors’ operating instructions carefully
and through to the end.
Should anything not be clear, please get in touch with us immediately. Do not put
the fan into operation as long as uncertainties exist.
With the commissioning of the fan you confirm that you have read and
understood the operating manual.
After having become acquainted with the fan and its operational performance
together with your production process, we recommend that you make a note of
the different modes of operation in a “process instructions” document.
Together with this operating manual, any acceptance documents such as works acceptance certificates and
the EU declaration of conformity, the process instructions document forms part of the complete system
documentation.
For the fan, a separate risk analysis was made as a prerequisite for writing this operating manual.
Risks were evaluated and any remaining residual risks are pointed out in this operating manual.
When extracting aggressive gases, it is imperative to review the suitability of the
materials:
▪Once the principal or the operator has notified us of the gas mix and the
maximum operating temperature, the suitability and any applicable
restrictions will be confirmed in the data sheet of COLASIT AG.
▪In the absence of a written notification with regard to the extracted
medium by the principal, the operator is responsible without limitation
for assessing the suitability for the operation of the ventilator.
1.1 Definition
The term "COLASIT fan" stands for a Swiss high-quality product and contains all those components and
individual parts, as compiled in the purchase order or in the material parts list respectively, which, when
assembled, form a functional unit.
1.2 Manufacture of COLASIT fans
The fan was manufactured using to modern manufacturing methods and was extensively tested both during
manufacture and as a finished product by the COLASIT quality assurance system. The methods and
procedures used for manufacture and production monitoring correspond to the state of the art. The
personnel entrusted with the manufacture of the fan have the appropriate skills and possess valid
qualifications.
All fans complete a successful test run in the manufacturer’s facilities.
1.3 Warranty
The warranty ends on the date stated in the general terms of sale and delivery. Warranty is limited to the
delivery of spare parts or the repair of defective parts in the manufacturer’s works. Any further claims or the
replacement of expendable items or of items subject to normal wear and tear are excluded.
We guarantee the availability of spare parts identical in construction to the original over a period of 10 years
effective from the date of delivery.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
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Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
COLASIT only guarantees the stability of materials under the condition that technological data was available
before production.
Any change in the conditions of use is only permissible after approval by COLASIT; otherwise this entails the
loss of warranty.
Any changes or repair work during the warranty period may only be made by our fitters or with our written
consent.
We refer to the limitation of warranty noted in the “drive“ section in the case where a frequency converter
supplied by a third party is used.
The fan must be deployed and used in accordance with the conditions mentioned
in this operating manual. Only in this way can its function be guaranteed and
dangers for persons and material be excluded during operation. We accept no
responsibility or guarantee claims for damages arising from non-observance of
this manual or from inappropriate operation.
1.4 Safety review
After having installed the fan, we recommend checking out the entire operating situation by means of a risk
analysis. In this way it can be guaranteed that neither the fan suffers damage nor that the fan causes any
damage. Please make a record of this review in a report.
1.5 Qualification of personnel
The fan must only be put into operation, handled, operated, maintained and cleaned by trained personnel
who are authorised (and competent) to carry out such work.
The personnel must possess the appropriate skills needed to operate the fan and be familiar with the effects
of the reactions caused by the fan.
The personnel qualified for the operation of the fan must be able to react adequately and correctly in the
case of a fault or an emergency.
1.6 Possible emergencies
An emergency results from the bursting or melting of plastic components as a result of mechanical damage
or chemical and thermal influences. In this case, parts may fly off and vapours may be produced which could
be hot, corrosive, poisonous, irritating or inflammable.
A danger of fire exists under certain conditions.
For the choice of the correct fire-extinguishing devices and the positioning of the fire-fighting equipment,
please follow the recommendations of your official fire-prevention agency.
1.7 The safety inspector (So)
The function of the safety inspector or his representative is defined in the operating company’s
organisational chart. The name of the person must be known to all personnel who are responsible for the
fan. The operating company defines his competencies and his area of responsibility.
The safety inspector approves the fan for operation.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
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Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
1.8 General risk matrix
Operation
The safety regulations in effect at the operator’s location are mandatory and are
to be observed at all times. During operation, parts of the body or objects must
never be brought within the reach of the fan. Before making an intervention, the
process must be stopped i.e. all mechanical movement is to be stopped and it is
to be ensured that no self-acting motion can occur.
Missing protective equipment
If the fan is equipped with safety equipment, this equipment must neither be
modified nor removed. Further protective devices of a suitable construction are to
be mounted by the operator and are subject to his control.
Disregard of safety precautions
Please implement all safety measures, in order that the fan, together with its
associated equipment, works properly and so that any danger to persons,
materials and products can be excluded.
Decommissioning
In the case of damage or malfunction of protective equipment, the fan is not to be
used any more. It may only be put into operation again when the protective
equipment is full functional again.
Electric power
When any work is done on the fan, the electric drive is to be isolated from the
electrical supply and it is to be made sure that it cannot be reconnected. The
main power switch has to be secured against operation by third parties using a
lockable device (e.g. padlock) by the persons working on the fan. The full
disconnection of the motor is only permissible in case of complete
removal!
The safety regulations for work on electrical equipment in effect at the place of
operation must be observed at all times and be available at the place of
operation.
Electrostatic charge
Because of media flowing in the plastic components, electrostatic charges can
build up. These are harmless for persons who do not respond to electrical
impulses in the body.
Unsuitable materials
Through the use of inappropriate materials, the fan and/or parts of it can be
damaged or become non-operable. Please always use original spare parts and
contact the manufacturer in any case of doubt.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 7
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Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
Dangerous media
Depending on the mode of operation, fan parts are in contact with dangerous
media.
Work on the fan or the carrying out of maintenance work is not allowed during
operation. Before carrying out any work, the system has to be freed from any
dangerous media and, when required, to be neutralised and secured in such a
way that an inflow of dangerous media is prevented.
1.9 EU conformity of the COLASIT fan
The fan was, built and tested to EC guidelines 2006/42/EC.
In addition to those EU guidelines and EN standards which have the status of a Swiss norm, Swiss safety
and accident-prevention regulations have also been taken into account.
An EU Declaration of Conformity in terms of the EC guidelines 2006/42/EC on machines will be issued
along with the fan.
1.10 Restrictions when commissioning
We stipulate that putting into operation is prohibited as long as the fan, including
all parts belonging to it or equipment connected to it, has not been installed and
checked out and until the operating manual has been read completely before
commissioning.
We stipulate that the fan may only be put into operation when the safety inspector
has given his approval. He is obliged to record this approval in a protocol.
The disregard of these stipulations constitutes negligence.
1.11 General operating conditions
The disregard of these stipulations constitutes negligence.
The fan is not suitable fort he transport of solids in the air flow. This operating
mode will lead to the destruction of the fan.
The ducts on the intake and delivery sides must always be open. A closed duct will lead to a rise in
temperature which could cause the destruction of the fan.
The minimum air speed trough the fan is 3 meters per second.
The standard motors are designed for normal operating conditions (ambient temperature. +40°C,
location under 1000 m above sea level, air pressure up to 1050 hPa). In the case of divergence from
these conditions, please contact COLASIT.
Compliance with these operating conditions is the responsibility of the operator.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 8
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
2 Explosion protection
COLASIT plastic fans are suitable for the conveyance of gases in Zone 1 or 2 (Equipment Category
2 or 3) depending on the model. COLASIT plastic fans are not suitable for the conveyance of gases
in Zone 0 (Equipment Category 1).
The zone classification of the conveyed medium and the site of installation must be made known by
the fan operator so that COLASIT can take the necessary measures to prevent the risk of ignition.
The explosion-proof COLASIT fans are not suitable for the conveyance of
explosive dusts.
No modifications may be made to ATEX-certified fans. All work on the fan may
only be carried out by ATEX-trained skilled personnel.
Otherwise the ATEX Certificate will lose its validity.
On ATEX certified fans, the external grounding terminal of the motor and fan
must be connected to a potential equalization system.
Motors with protection type "e" are standard for using in the explosion-proof design of our fans.
The standard version of the motors used complies with temperature class T3 (maximum surface
temperature 200ºC). As special-purpose design, motors with protection type "d" or motors with
temperature class T4 (maximum surface temperature 135°C) are also available.
The user must define a suitable temperature class for his application that does
not reach the ignition temperature of his conveyed medium.
Please also observe the specifications in the operating instructions of the motor
manufacturer.
The thermal motor protection must be connected in compliance with the
manufacturer's specifications (operating instructions).
If a frequency converter is fitted, we recommend using pressure-proof enclosed
motors. In addition, a certified PTC resistor releasing device must be fitted.
The following specifications must be included on the motor rating plate: min and
max frequencies, min and max speeds, min and max torque or output, limit
temperature PTC and PTC release time.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 9
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
2.1 Fan EX marking
The Ex marking is located on the rating plate of each ATEX fan. On a fan of Equipment Category 2 (Zone 1),
it looks like this:
II 2/3G Ex h IIB+H2T3 Gb/Gc
CE-marking
Marking denoting prevention of explosions
II Equipment Category II, for all Ex applications which do not
fall in Class I (mines and surface workings).
2/3G Equipment Category inside/outside the fan
Equipment Category 2 is the equivalent of Zone 1 and
Equipment Category 3 is the equivalent of Zone 2
“G“ fan fort he conveyance of explosive gases
Ex h Protection type „design safety“
IIB+H2Equipment Category (gases)
T3 Temperature class T3: Max. surface temp. 200 °C
T4: Max. surface temp. 135 °C
Gb/Gc Equipment Protection Level (EPL)
2.2 Correct installation of ATEX fan
The fan must be installed properly to guarantee trouble-free operation. To document proper installation, you
will find a form on the last pages of this operating manual. The fitter must confirm the proper installation item
for item on this form.
The signed form must be kept by the safety officer or operating company.
COLASIT also offers a comprehensive installation service for fans.
3 Shipping, unpacking, inspection
The fan is completely assembled and can be delivered in a closed foil wrapping.
Please make sure the delivery corresponds to the shipping documents.
Please examine the packaging for external damage and report damages
immediately to the transport company, the supervisor and the manufacturer.
Please take caution when moving the fan. Plastics are sensitive to impact and knocks, especially in
the temperature range under +5°C.
When the foil is removed, the intake and delivery connections are open and
unprotected against the intrusion of foreign objects. Therefore, please do not
remove the protective foil until shortly before definitive installation.
Storage
If the fans are not put into operation immediately, store them in a clean dry place
where they are protected from impacts, vibarations, and temperature fluctuations
and where the air humidity is under 90%.
If these storage conditions are not available, switch the fan on at regular intervals
to exclude the risk of condensate forming. Before switching on, unscrew the
condensate drain plugs each time and replace them afterwards.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 10
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Copyright by COLASIT AG Spiez
Store the fan in a dry, weather-protected place and cover with a tarpaulin to protect it from dust and
soiling.
If stored for over one year, test whether the fan bearings rotate freely before putting into operation.
4 Installation, configuration
The fan is to be installed at a location provided and prepared by the customer and has to be secured and
connected in such a way that any possible vibration occurring can be absorbed by the vibration absorbers
provided by COLASIT.
If no ducting is foreseen on the intake side, the intake connection should be protected by a sturdy protective
grating according to IP 20 (12 mm mesh) to be provided by the customer. If small particles can be sucked in
which could cause damage to the fan, a protective grating with a correspondingly smaller mesh must be
fitted. If the fan is used in a closed system where the possibility of sucking in foreign bodies is excluded, no
protective grating must be fitted.
Connecting ducting on the delivery side must be mounted in such a way that no foreign objects, rainwater or
condensate can run back into the fan. To ensure this, please use the COLASIT condensate drain unit.
Because of the possibility of noise exposure we recommend that the fan should not be installed in the
immediate vicinity of workplaces.
5 Commissioning, initial start-up, test run
The fan should only be put into operation after inspection and approval by the
safety inspector has taken place.
5.1 Inspection of the installation and settings
Check list:
Prior the commissioning and inital start-up, it must be guaranteed that:
the fan is installed vibration-free and mechanically secured,
all components are cleaned both on the inside and the outside and are free from foreign bodies,
all intake and delivery ducts are connected in a leak-proof and elastic manner
all rotating parts are protected against unintentional contacts,
the electrical connections are installed and their function tested,
a lockable main control switch is available to which the fan is connected,
the EMERCENCY-STOP equipment is functionally tested,
the safety inspector has made sure that safety equipment exists,
the operating personnel is familiar with the operating manual,
the safety inspector has given his approval fort he operation of the installation and that no external
persons are present in the plant area.
If envisaged by procedural regulations provided by the operator, minutes have to be taken on the
commissioning work, including the observance of the check list.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 11
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Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
5.2 Drive
The fan is driven by an electrical motor which is connected either directly to the impeller shaft.
Data on the electrical connection of the motor are indicated on the motor’s data plate or in the motor
manufacturer’s data sheet.
When speed is controlled by means of a frequency converter, the maximum rotational speed is limited by
COLASIT to the value indicated on the manufacturer’s plate.
If the frequency converter is not provided by COLASIT, the operator is
responsible for the observance of the maximum rotational speed limit. In this
case, COLASIT does not assume any liability for damage that can be attributed
to exceeding the maximum rotational speed.
5.3 Electrical installations, EMERGENCY - STOP
The electrical installations may only be carried out by an authorised electrician in accordance with the
regulations valid at the site at which the fan is installed.
For the interruption of the power supply, an EMERGENCY-STOP switch is to be provided. It is advisable
that this switch be mounted in the vicinity of the emergency exit.
Please request confirmation from the in-house electrician that the electrical installations were carried out and
tested in accordance with regulations, that all functions have been tested (or simulated) and that the
rotational direction is correct.
Caution
Do not turn power on or off without prior warning to persons in the area where the
fan is operating. Switching operations must be co-ordinated with other functions
in the working area of the fan.
6 Operation
6.1 Safety regulations
The fan is to be operated according to this manual. In doing so, you will avoid
possible damage.
Supervision
The fan must not be operated unattended as long as it conveys substances,
whose reactions are unknown or if unexpected reactions are to be anticipated.
If the supervision has to be withdrawn for operational reasons, this has to be
reported to the safety inspector and the plant has to be secured in such a way
that no unauthorised manipulation can be carried out. The safety inspector
decides on questions regarding supervision.
6.2 Decommissioning
An internal procedure instruction regulates the work to be carried out as well as the preparatory work for re-
commissioning (e.g. cleaning).

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 12
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7 Maintenance / repair / cleaning
7.1 Preparation
Before any work is carried out on the fan, it has to be brought into its "safety
position".
The „safety position“is defined as follows:
- Drive is de-energised, the main control switch is secured against switching on,
-The fan impeller can be manually rotated,
- Fan flushed with fresh air and condensate-free,
- Fan is at room temperature,
- Personal protective equipment is available and its use is ordered. (Use of protective gloves because
of sharp edges, ear protectors if necessary)
- A sign, e.g. „in revision“, is to be attached to the plant,
- The safety devices may be removed,
- The work to be carried out must not be done under time pressure
- The general and specific regulations on accident prevention as well as the EKAS guidelines
(Switzerland) are to be observed,
- The safety inspector is informed about the nature and the course of the works.
If the intake and delivery ducts of the fan are dismounted for a longer period of time, the openings are to be
closed off.
7.2 Performance
The fan must be maintained in accordance with the Maintenance Plan below. The maintenance work carried
out must be noted down in the logbook (see the section on Logbook).
every week
every month
every year
•Make a visual inspection of fan
for damage, leaks, corrosion
and attachment.
•Check the smooth running of
the fan and electric motor.
•Check the impeller and casing
for deposits and clean if
necessary.
•Remove any dust deposits on
the fan and motor.
•Check the flexible transitions
from fan to duct system for
leaks and state.
•Check the function of the
condensate nozzle.
•Check the state of the
vibration dampers.
•Check the state of the hub
gasket (if fitted).
•Carry out a thorough cleaning
of the entire fan (including
impeller).
•Check the parts in contact
with the conveyed medium
for corrosion.
•Check the minimum clearance
between the impeller and
casing (minimum 1% of
intake diameter, maximum
20mm).
•Check all screw unions for
firm seating.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 13
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Copyright by COLASIT AG Spiez
Normally the bearings are designed for a service life of 40,000 hrs. After this
period the bearings must be replaced. The service life of the bearings is reduced
when subjected to increased requirements (e.g. high temperature, aggressive
ambient air or operation with frequency converter).
Components which are not intended for repair by the operator must be sent to the manufacturer or agent for
repair or replacement (e.g. damaged impeller).
Your agent or COLASIT
also offers customer services
Manufacturer
COLASIT AG
Faulenbachweg 63
CH 3700 Spiez / Switzerland
Tel.:
0041 (0)33 655 61 61
Fax.:
0041 (0)33 654 81 61
e-mail
info@colasit.ch
Agent
see front page
Deposits on the impeller and soiling lead to imbalance and as a result to
vibrations with undesirable side effects.
If vibration occurs, switch the fan off immediately.
Contamination and encrustations should be removed with a soft tool without damaging the surface
(e.g. with a wooden spatula or scraper).If possible, use water and a household cleaning agent.
Solvents can corrode the material. These may only be used with the written
consent of COLASIT.
To carry out cleaning work, we recommend the production of a process instruction
8 Spare parts
Please identify components by means of the position and drawing numbers as well as the order number and
type designation.
Use only original spare parts. Our warranty becomes null and void if other or unapproved components are
used.
Please address your spare parts order to our customer service department.
9 Operating instructions
For the operation of the fan, we recommend the preparation of process instructions documentation. Such
documents simplify repetitive workflows, reduce the risk of incorrect operation and are a valuable aid when
personnel changes occur and for training.
If the fan must be qualified, process instruction documents are required.
You will find important notes on the preparation of process instructions in various chapters of the operating
manual.
To help ensure the safe operation of the fan, COLASIT offers, as a service, the
review of process instruction documents prepared by the operator.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 14
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
10 Log-book
For your own safety and as a contribution to personal responsibility, we recommend the keeping of a log
book for the entire operation in which the fan is in use.
All events should be registered in the log book.
In the case of damage and also in the case of an accident, this document is the first source of information.
Please register the following together with, for example, date and signature:
- beginning and end of a work cycle
- special occurrences, even if these do not concern the fan itself (e.g. power failure, alarm)
- change of persons responsible for monitoring (e.g. in the case of shift operation)
- repairs carried out and spare parts installed
- decommissioning
- special instructions
- etc.
11 Disposal
Before disposing of plastics and other components, (complete or as broken parts), please clean them as
necessary to preclude any danger to the environment.
Dispose of the components correctly. Instruct a waste-management company to do this or return them to us
for disposal
12 Faults and fault clearance
If faults occur, we recommend that you identify and clear them using the following table.
If the fault cannot be cleared, please contact our customer service.
Operational fault
Possible causes
Remedy
Fan runs irregularly
Impeller is unbalanced
Re-balancing by a specialised
company
Impeller caked up
Clean carefully,
re-blance if necessary
Material corrosion on impeller
caused by conveying
aggressive media
Consult the manufacturer
Deformation of impeller because
temperature too high
Consult the manufacturer
Leak at shaft bushing
Seal not suitable for application
Consult the manufacturer
Fan output too low
Wrong rotational direction of the
impeller
Change direction of rotation
Pressure loss in ducting too
high
Different duct configuration
Flow dampers are not or only
partially opened
Check opening positions on the
spot
Inlet or delivery duct
blocked
Remove obstacles
Fan does not reach its rated
speed
Electrical control mechanisms
are wrongly adjusted
Check adjustment of the motor
protective device and if
necessary re-adjust
Motor winding is defective
Please consult manufacturer
Drive motor is not correctly
dimensioned
Please consult manufacturer for
the purpose of checking starting
torque
Grinding noises when fan is
running or starting
Intake duct fitted under
tension.
Remove intake duct and
realign.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 15
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Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
13 Retrofitable original accessories
If not already a part of our delivery, these original parts are available ex-stock for further ordering.
-Support
-Elastic sleeves
14 Fan identification
The following rating plate is affixed to each COLASIT fan:
1Manufacturer
2Field for CE marking and applicable standards
3ATEX-identification, for details see the section on Explosion Protection
4Fan specifications: fan type, casing design, material of casing and impeller, order number and date of
manufacture.
5 Technical specifications
Part 2: Units
15 Design and function CCV 75
All impellers of this series are balanced out to better than Q 6.3 according ISO 21940.
As a basic principle, plastic fans are not installed on the intake side in order to avoid leakage.

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 16
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
16 Dimensions
16.1 Dimensions of the CCV 75

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 17
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
17 Spare parts
17.1 Spare parts lists CCV 75
1 Motor
2 Fan

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 18
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
Part 3: Certifications
18 Certifications
18.1 EU Declaration of Conformity
EU-Konformitätserklärung
Déclaration UE de conformité
EU declaration of conformity
Wir COLASIT AG
Nous Faulenbachweg 63
We CH-3700 Spiez
erklären in alleiniger Verantwortung, dass das Produkt Kunststoff-Industrieventilator
déclarons de notre seule responsabilité que le produit Ventilateur industriel en plastique
bearing sole responsibility, hereby declare that the product Plastic industrial fan
CCV 75
auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder normativen Dokumenten
übereinstimmt:
auquel se rapporte la présente déclaration est conforme aux normes ou aux documents normatifs suivants:
referred to by this declaration is in conformity with the following standards or normative documents:
Bestimmungen der Richtlinie
Désignation de la directive
Provisions of the directive
Titel und/oder Nummer sowie Ausgabedatum der Norm(en):
Titre et/ou numéro ainsi que date d’émission de la/des norme(s):
Title and/or number and date of issue of the standard(s):
2006/42/EG: Maschinensicherheit
2006/42/CE: Sûreté des machines
2006/42/EC: Machinery safety
EN ISO 12100: 2011
EN ISO 13857: 2008
EN 60204-1: 2019
2014/30/EU: Elektromagnetische
Verträglichkeit
2014/30/UE: Compatibilité électromagnétique
2014/30/EU: Electromagnetic compatibility
EN 61000-6-2: 2005
Name und Adresse des
Dokumentationsverantwortlichen:
Nom et addresse de la personne responsable de
la documentation:
Name and address of the person authorised to
compile the relevant technical documentation:
Andreas Roth
COLASIT AG
Faulenbachweg 63
CH-3700 Spiez
Bei Verwendung im Ex-Bereich
Pour utilisation dans zone Ex
For use in Ex zones
2014/34/EU: Geräte und Schutzsysteme zur
bestimmungsgemässen Verwendung in
explosionsgefährdeten Bereichen
2014/34/UE: Appareils et système de protection
destinés à une utilisation correcte en atmosphère
explosibles
2014/34EU: Equipment and protective systems
intended for use in potentially explosive
atmospheres
EN 1127-1: 2012
EN 80079-36: 2016
EN 80079-37: 2016
EN 14986: 2007
Ex-Kennzeichnung:
Marquage Ex:
Ex Marking:
II 3/-G
II 3/3 G
II 2/3 G
II 2/2 G
Ex h IIB+H2
Ex h IIB+H2
Ex h IIB+H2
Ex h IIB+H2
T3
T3
T3
T3
oder
ou
or
T4
T4
T4
T4
Gc/-
Gc
Gb/Gc
Gb
T3/T4 gem. Typenschild
T3/T4 selon la plaque signalétique
T3/T4 acc. to the rating plate
Spiez, 31.10.2019
U.Moser (Geschäftsführer/directeur/chief executive officer)

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 19
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
18.2 ATEX-Declaration of Conformity
ATEX-Konformitätsaussage
Equipment, components and protection systems for use for their intended purpose in explosion protected
zones –Directive RL 2014/34/EC (ATEX)
Document number: TD-000 783
Product designation: Medium pressure radial fan CCV 75 ATEX
Manufacturer: COLASIT AG
Postfach 85
3700 Spiez
Product description: Plastic industriel fan fort he conveyance of chemically
agressive gases, vapour or correspondingly contaminated air.
The conformity assessment process was conducted in compliance with Directive 2014/34/EU (ATEX). The
results are recorded in the confidential Test Report TD-000 784. All related documents are kept at the
centres named below:
QS Zürich AG, named centre CE 1254
Wehntalerstrasse 3
CH-8057 Zürich
COLASIT hereby certifies compliance with the basic health and safety requirements for the design and
manufacture of equipment and protection systems for use for their intended purpose in explosive
atmospheres in compliance with Annex II of the Directive.
The following harmonised standards were applied:
EN 1127-1: Explosive atmospheres –Explosion protection, Part 1, 2011
EN ISO 80079-36: Non-electrical equipment for potentially explosive atmospheres, Part 36, 2016
EN ISO 80079-37: Non-electrical equipment for potentially explosive atmospheres, Part 37, 2016
EN 14986: Design of fans working in potentially explosive atmospheres, 2007
The marking on the appliance must comprise the following information:
II 3/-G Ex h IIB+H2T3 or T4 Gc/- (conveyed medium Zone 2, site of installation no Zone)
II 3/3G Ex h IIB+H2T3 or T4 Gc (conveyed medium Zone 2, site of installation Zone 2)
II 2/3G Ex h IIB+H2T3 or T4 Gb/Gc (conveyed medium Zone 1, site of installation Zone 2)
II 2/2G Ex h IIB+H2T3 or T4 Gb (conveyed medium Zone 1, site of installation Zone 1)
The associated operating instructions contain important safety instructions and regulations for putting the
named equipment into operation in compliance with Directive 2014/34/EU (ATEX).
Changes to the named equipment are prohibited except with the manufacturer's express approval in writing.
If the named equipment is built into a higher level machine, the new risks ensuing from the integration must
be assessed by the manufacturer of the new machine.
Spiez, 31.10.2019
Andreas Roth Urs Moser
Authorised representative for documentation On behalf of the executive management

COLASIT AG
Plastics sconstruction
CH-3700 Spiez
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
Page 20
TD-000 713-E
Edition 10/2019, Subject of alteration
Copyright by COLASIT AG Spiez
Enclosure
Declaration of Conformity No. TD-000 783
Description of appliance or protective system:
The radial fans CCV 75 ATEX extract room air or process exhaust air. They are directly driven by electric
motors.
Special conditions: If the fans are operated within explosive atmospheres
in Zone 1 or 2, they may only be driven by motors
for which an appropriate approval (EC type test
certificate) has already been issued.
Temperature Class T4: If the site of installation is Zone 1/2, an
explosion proof motor with temperature class T4 must be fitted.
If an explosion proof motor with temperature class T3 is used,
temperature class 3 shall apply to the entire fan.
Ambient temperature: T -20 - 40°C
Maximum temperature of intake medium: 60°C
The minimum flow velocity through the fan must be
minimum 3m/s.
All service and repair work must be carried out by trained service
personnel.
Additional information: The radial fans of Equipment Category 3 may only be
used to extract gases where the frequency of occurrence
of combustible or explosive atmospheres is equivalent to
Ex-Zone 2.
Basic safety and health requirements:
Fulfilled by standards.
This certificate may only be copied in full without any changes.
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