Coleman Powersports AT125EX User manual

AT125EX
ASSEMBLY INSTRUCTIONS
PLEASE NOTE THAT THIS IS NOT THE OWNER’S MANUAL BUT THE
ASSEMBLY INSTRUCTIONS ONLY.
BEFORE OPERATING THIS ATV, MAKE SURE THE OPERATOR HAS
READ AND UNDERSTANDS THE OWNER’S MANUAL, WARNING
LABELS AND IS FAMILIAR WITH ALL OF THE ATV CONTROLS.
FOR QUESTIONS REGARDING THEASSEMBLY OF THISATV PLEASE
CALL COLEMAN POWERSPORTS 888-405-8725
POWERSPORTS
031218

PARTS
Tool Kit
Owner’s
Manual
1
Battery Changer
Battery Strap (2)
Battery (1)
Battery Assembly
Rear Carrier
Rear Carrier Assembly
Front Bumper M8 x 20 Bolts M8 Lock nuts
Front Bumper Assembly
M10 Castle nuts M3 cotter pins M10 Lock Washers
Tie Rod Assembly
Fuel Vent
tube
M8x25 Socket head bolts

PARTS
Handlebar
Protectors
Handlebar clamp brackets
2
Rim Covers (4)
Front tire (2) Back tire (2)
Hub Caps M8 Lock Nut (8)
M4 Cotter pins M16 Castle nuts
Large M16 Washers
Tire Assembly
Top Console Bracket
M10 x 30 bolts
M10 Washers
M10 Lock Washers
M10 Lock nuts
Handlebar Assembly
Hand protector
mounting supports
M16 Lock Washer
M6x15 Allen head cap bolts (12)
M6 Lock Nuts (12)
M6x16
(2)
M8x16 Bolts (10)
M8 nuts
(10)

HANDLEBAR ASSEMBLY
1. Attach bottom
clamp brackets to
steering assembly
bracket using M10
x 30 bolts, M10
lock washers and
M10 lock nuts
3
Top Console
Bracket
Handlebar clamp
bracket
Steering
assembly
bracket
Handlebar clamp brackets Top Console Bracket
M10 x 30 bolts M10 Washers
M10 Lock Washers
M10 Lock nuts
Handlebar Top Console
Bracket
M10 x 30
bolt
M6x16 (2)

4
ODOMETER ASSEMBLY
1. Install the odometer
assembly with 2 M6x16
bolts on the top console
bracket
Speed-odometer
Console
M6x16 bolt
Top Console Bracket

5
HANDLEBAR ASSEMBLY
Right/Left Brake Lever Install
2. Install the right
and left brake
assembles using the
M6x20 bolts
M6x20
bolts
Black
and
green
wires
1. Plug the black
and green wires
into the right
and left brake
assembles

6
HAND PROTECTOR ASSEMBLY
Hand
protector
mounting
support
M8x16
Bolt
Hand protector mounting supports Handlebar Protectors
M8x16 Bolts (10)
M8x16
Bolt
Hand
protector
mounting
support
M8 nuts
(10)
1. Attach hand protectors by
placing the mounting
supports around the
handlebar as shown in the
last photo. Secure with
M8x16 bolt and nut five
times per handle bar
Handlebar
Hand
protector

7
TIE ROD INSTALLATION
M10 Castle nuts M3 cotter pins
M10 Washers
1. Attach tie rod to
front spindle
assembly on both
sides of ATV
2. Secure tie rod
using M10 washer
and M10 castle nut.
Tighten snug
3. Insert cotter pin
then bend over
ends pin will not
back out
Front spindle
assembly
Tie Rod
M10 Washer
Castle
Nut
Cotter
Pin

8
RIM INSTALL
M6x15 Allen head cap
bolts (12)
M6 Lock Nuts (12)
Front tire (2)
Back tire (2)
Rim Covers (4)
1. Place rim cover on tire,
matching up the holes
of the rim to the holes
of the tire
2. Screw in allen head cap
bolt through every fourth
hole.
Three nuts and bolt per tire.
M6 Lock Nuts
M6x15 Allen head
cap bolt

9
REAR WHEEL INSTALL
M16 Castle nuts
M4 Cotter pins
Large M16 Washers
1. Slide rear wheels on
rear axle assembly. Make
sure valve stem on tire
faces out.
2. Attach wheel with large
M16 Washer and M16 Lock
Washer
3. Attach Castle nut.
Tighten snug
Hub caps
NOTE: Fill tires with 4 PSI of air before
assembly.
Back tires
Rim Covers (2)
M16 Lock Washer
M16
Washer
M16 Lock
Washer
M16
Castle nuts