Coleman Powersports RTK196 User manual

1
REMOVAL FROM CRATE
1. Remove metal crate from
around Go-Kart.
2. Locate and Remove
Owner’s/Operator’s manual,
Set up instructions and all
documentation.
Note:
Read Owner’s / Operator’s
manual thoroughly before
starting Go-Kart for the first
time.
3. Locate and remove all
parts and hardware from
crate and set aside.
Note: Some hardware may
already be mounted at part
locations on the Go-Kart.
This hardware will need to
be removed then re-attached
during assembly.
St eering Wheel
S t ee r i n g W h ee l
S teer ing W heel C ap
Wheel Parts
Rear Tires
Front Tires
Rubber Hub Caps
Rear Rack

2
Brush Guard Parts
Brush Guard
Side Support
Main Brush Guard
Brush Guard
Cross Bracecs
Safety Net
Safety Belt
Seat

3
Hardware:
REAR WHEEL ASSEMBLY
12
M20 Washer 2ea. (1) 4
M20 Castle nuts 2ea. (2) 3
Cotter pins 2ea. (3)
Gasket 20 2ea. (4)
1.Lift the Kart with a
jack.
2.Install rear tires with
Gasket20(4),M20
Washer(1),Cotter pins and
M20 Castle nuts(2).
Note: Make sure tire tread faces
forward and Air valve stem is on the
outside of the tire when installing.
Tread
faces
forward
3、Install Hub Caps (5)
by snapping on hub.
4
1
2
3
W ARNING
!
Failing t o install co tt er pins
could be hazardous.
Failing t o install co tt er pins
could cause the castle nuts
t o fall off resulting in an
accident.
Nev er operat e Go Kar t
without co tt er pins installed .
5

4
Hardware:
FRONT WHEEL ASSEMBLY
12
M14Washer 2ea. (1) 4
M14 Castle nuts 2ea. (2) 3
Cotter pins 2ea. (3)
Gasket 14 2ea. (4）
1.Lift the Kart with a
jack.
2.Install the front wheel with
gasket14(4),M14Washer(1),
M14Castle nuts and Cotter
pin.
Note:Make sure the Gasket install
direction is correct.
Tread
faces
forward
3、Install Hub Caps (5)
by snapping on hub.
2
!
W ARNING
Failing t o install co tt er pins
could be hazardous.
Failing t o install co tt er pins
could cause the castle nuts
t o fall off resulting in an
accident.
Nev er operat e Go Kar t
without co tt er pins installed .
4
1
2
3
5

5
STEERING WHEEL INSTALLATION
Hardware:
M6X16 Bolts 3ea.(1)
M6 Nuts 3ea.(2)
1、Attach steering wheel using
M6 bolts (1) and M6 nuts (2).
2、Attach steering wheel cap by
snapping into place on center of
steering wheel.
1
2
2
1
Steeling Wheel
Cap

6
Hardware:
SEAT INSTALLATION
M8 x 35 bolts 2 ea. (1)
M8 Nuts 2 ea. (2)
1. Install the seat with
M8x35 bolts (1)and M8
Nuts(2).
Note:When install the seat,attach
the barb on the seat slide before
Install the bolt.
SAFETY BELT INSTALLATION
1、Install the self belt on the frame
with bolt,washer,nut and Gasket.
2
1
1
2
Low
install
point
throug
h the
seat
2

7
Hardware:
BRUSH GUARD INSTALLATION
M8 X 50 bolts 4 ea. (1)
M8 X 20 bolts 12ea. (2)
M8 Concave Washers 4 ea. (3)
1.Attach Main Brush Guard
withM8x20 bolts.
Note:Do not tighten bolts at
this time,keep bolts loose
until the brush guard is
completely assembled.
2.Attach Center and Side
Supports with M8 Concave
Washers (3)and Bolt
M8x50.
Tighten all bolts on rack and Brush
Guard assembly.
3
2
1
3
1
2

8
REAR SAFETY NET
1.Attach safety net on brushguard.

10
REAR RACK INSTALLATION
Hardware:
M8x16 bolts 4 ea.(1)
M8 nuts 4 ea. (2)
Assemble the rear rack
to the roll mounting
point with Flange bolt
M8x16(1)and nut M8.
2
1

10
PRE-RIDE INSPECTION
Inspecting and checking the
condition of the Go Kart
before each ride is important.
Following the pre-ride check
list will help insure the you do
not have mechanical
problems which could result
in injury or becoming
stranded. Make sure the Go
Kart is in good operating
condition before each ride.
!W
ARNING
Failing t o inspect and
maintain your Go Kar t could be
hazardous.
No t following the pre-ride inspection
procedures could result in loosing
control of the Go Kar t resulting in an
accident or damage t o the Go
Kar t
Always perform a Pre-ride
inspection bef ore each ride.
!W
ARNING
P erforming maintenance and
c hecks while the engine is running
could be hazardous.
Y ou could be sev erely injured by
moving par ts or ho t surfaces.
Nev er perform maintenance or
c heck procedures while the
engine is running with the ex ception
of c hec king the ignition switch or
thro ttle.
WHAT T O
CHECK
CHECK FOR
St eering
• Smoothness
• No restriction of
mo vement
Brak es
• Correct fluid level
• Inspect hoses for
leaks
• Inspect brak e pads
for wear.
Tires
• Proper tire pressure
• Proper tread depth
• Rubber has no
crac ks
Fuel T ank
• Enough fuel for the
ride
• Fuel cap secure
• Hoses ha ve no
signs of crac ks or
leaks
Thro ttle
P edal
• P edal snaps bac k
t o idle when
released
• Operat es freely
Engine
Ignition
switch
• Switch shuts off
engine when
• activated.
Engine
Oil
• Correct oil level
T orque
Con v er t er
Guard
• No damage
• Securely attached
Driv e
Chain
• Proper t ension
• Lubricated
• No excessive wear
or damage
General
Condition
• All nuts and bolts
tight
• No rattles from
engine or frame
while running

!
W ARNING
Nev er Attempt t o star t this Go-Kar t without reading and
understanding the Owner’s/Operator’s manual. The
Owner’s/Operator’s manual pro vides information on
saf ety , par ts, functions, pre-ride inspection, starting and
maintenance.
P owerspor ts
Phone: [phone]
Colemanpowered.com