Coleman Powersports CK100-S User manual

92811
POWERSPORTS
(888)-405-8725 Coleman Powersports
364 S Smith Rd. Tempe, AZ. 85281
Provincial / Municipal governments have different
regulations pertaining to owning and operating an
off-road vehicle, learn the regulations in your area.
www.colemanpowered.com
OWNER’S MANUAL
READ THIS MANUAL CAREFULLY!
Model: CK1006
Always wear a helmet it could save your life!
This Go-kart is designed for operators age 13 and
Rver. Adult supervision is required for riders age
16 and under
REV

Congratulations on your purchase of a Coleman Powersports Go Kart. This
Owner’s/Operator’s manual will provide you information regarding safe
operation, operational instructions, maintenance and care. Fully
understanding this manual and following all of the instructions herein will
provide the knowledge needed to have safe and enjoyable Go Kart opera-
tion.
For questions regarding operation and maintenance of this Go Kart, please
call Coleman Powersports toll free 888-405-8725
The recommended age for operating this Go Kart is 13 and over. Even
though a child may meet the minumum recommended age,
children differ in skills, physical abilities, and judgement. Some children
may not be able to operate the Go Kart safely. Parents should permit
continued use only if they determine that the child has the ability to operate
the Go Kart in a safe mannor.
THIS Go Kart IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE. A
Go Kart handles differently from other vehicles including motorcycles and
cars. A collision or rollover can occur quickly, even during routine
maneuvers such as turning, driving on hills and over obstacles.
Reading the Owner’s/ Operator’s Manual
It is important this manual is read from cover to cover carefully by the Go
Kart owner and all operators. Parents should review the manual carefully
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reading and understanding the Owner’s/Operator’s manual.
This Owner’s/ Operator’s manual should be a permanent part of the Go
Kart and should remain with the vehicle at all times. The manual should
also remain with the vehicle if sold.
To the Owner
Safety - Notice to parents

To emphasize special important information in the manual, please note the
following :
To emphasize important safety information, the word WARNING, with the
alert symbol, has special meaning:
To emphasize important information, the word CAUTION has special
meaning:
To emphasize important information, the word NOTE has special meaning:
This is the alert symbol. The symbol means ATTENTION!,
BECOME ALERT!
!WARNING Indicates a potential hazard that could
result in SEVERE INJURY or DEATH to the
operator, bystander or person repairing the
go-kart.
!
CAUTION: Indicates special precautions that must be
taken to avoid damage to the Go Kart.
NOTE: Indicates key information to make procedures
easier or clearer to understand.
This manual is based on the latest product information available at the
time of publication. Coleman Powersports has a policy of continually
improving its products. Due to improvements, or other changes, there
may be some discrepancies. We reserve the right to make product
changes at any time, without notice and without incurring any obligation
to make the same or similar changes to vehicles previously built or sold.
!WARNING
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warning or caution is
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CAUTION
or
Coleman Powersports is concerned about the environment and believes in
conserving and protecting all natural resources. For this reason, owners
should recycle, trade in, or dispose as appropriate, oil and tires.

The engine exhaust from this
Go Kart contains chemicals
known to the state of California
to cause cancer, birth defects
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California proposition 65
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COLEMAN POWERSPORTS WARRANTY.1
IMPORTANT SAFETY LABELS................... 3
LOCATION...............................................3
LABELS.................................................. 4
SAFETY ...................................................... 5
DESCRIPTION AND PART LOCATIONS... 6
DESCRIPTION AND PART FUNCTIONS.. 7
IGNITION SWITCH................................ 7
BRAKE PEDAL...................................... 7
GAS PEDAL........................................... 7
PARKING BRAKE LEVER..................... 7
SPEED LIMITER BOLT........................... 7
FUEL TANK CAP.................................... 8
OIL FILL PLUG/DIPSTICK.................... 8
SEAT ADJUSTMENT.............................. 9
FUEL AND OIL............................................ 10
FUEL...................................................... 10
ENGINE OIL.......................................... 10
PRE RIDE INSPECTION............................ 11
OPERATING THE GO KART...................... 12
WARNINGS.......................................... 12
HELMET, EYE PROTECTION AND
PROTECTIVE CLOTHING...................... 13
SEAT BELTS.......................................... 14
STARTING THE ENGINE....................... 15
STARTING OFF....................................... 16
OPERATING ON HILLS.......................... 17
CLIMBING A HILL..................... 17
DESCENDING A HILL............... 17
TRAVERSING A HILL............... 17
SKIDDING OR SLIDING..................... 18
OPERATING THROUGH WATER........... 19
OPERATING IN COLD WEATHER......... 20
LOAD GUIDELINES................................ 21
AFTER MARKET PARTS...................... 21
MAINTENANCE.......................................... 22
MAINTENANCE CHART......................... 23
AIR FILTER............................................ 24
SPARK PLUG........................................ 25
ENGINE OIL .......................................... 26
CHECKING................................ 26
CHANGING................................ 26
FUEL HOSE INSPECTION..................... 28
BRAKES................................................. 28
BRAKE FLUID INSPECTION.... 28
CLUTCH CLEANING AND
LUBRICATION.............................. 2
CHAIN.................................................... 
INSPECTION................................ 
TENSION AND ADJUSTMENT.....

CLEANING AND LUBRICATION..

TIRES...................................................... 3
REPLACING................................. 3
STORAGE............................................... 3
RETURNING TO SERVICE..................... 3
WASHING THE GO KART...................... 3
TRANSPORTING......................................... 3
TROUBLE SHOOTING................................. 3
TORQUE SPECIFICATIONS........................ 3
SPECIFICATIONS........................................ 3
VEHICLE AND ENGINE NUMBER
LOCATION................................................... 3
EMISSION CONTROL SYSTEM
WARRANTY.................................................
3

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This Warranty is NOT the Emissions Control Warranty
Please note this is a general Limited Warranty for this product. It IS NOT an
Emissions Control Warranty. Please see the Emissions Control Warranty in
this manual for warranties covering Emission components. The Emissions
Control Warranty can be found on page 38.
The Warranty
Coleman Powersports offers the following warranty to the initial purchaser
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an Authorized Retailer of Coleman Powersports products.
The limited warranty period for this product is 90 days from the date of
purchase shown on the original sales receipt.
What is a Defect?
The Product is warranted to be free from manufacturing defects in material
and workmanship for a period of 90 days from the date of purchase shown
on the sales receipt. During this period of time Coleman Powersports will,
at its option, either repair, replace or refund the purchase amount of any
original Coleman Powersports unit/part which is covered by this warranty
and is proven to be defective in workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an
authorized Coleman Powersports Retailer.
2. This warranty does not apply to any vehicle which is used in competition
or used in a manner not consistent with the normal and proper intended
use for the vehicle. This vehicle is not intended for rental or commercial
use.
Who Can Perform Repairs Under this Warranty?
Repairs under this warranty should be performed by an authorized Coleman
Powersports retailer or comparable service center.
How to get service under this warranty
To get warranty service call Coleman Powersports at 888-405-8725 for the
location of your local service center. Please do not return the product to
the retailer where the product was purchased unless instructed to do so by
Coleman Powersports. The retailer of this product does not make any war-
ranty of its own and has no authority to implement this warranty on behalf
of Coleman Powersports without the approval of Coleman Powersports. A
COPY OF YOUR SALES RECEIPT IS REQUIRED FOR
WARRANTY SERVICE.
1

What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage due to lack or improper maintenance as described in this
manual.
2. Damage which is caused by normal use and not caused by a defect in
materials or workmanship.
3. Use of the product which is not consistent with the intended use as
described in the operating instructions.
4. Any expendable maintenance item which need replacement or service
as part of normal maintenance, unless such items have defects in material
or workmanship which cause failure or premature wear.
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consistent with the original design of the product or in a manner not
approved by Coleman Powersports.
6. Tires
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty
This warranty does not cover and Coleman Powersports disclaims any
responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties
Any implied warranties are limited to the duration set forth in this warranty.
Coleman Powersports does not make any claim as to the merchantability
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tion of this written warranty.
Check you State Laws as some State Laws do not allow limitations as to the
duration of an implied warranty. Some States may also not allow limitation
or exclusions based on incidental or consequential damages.
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Never touch engine or
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13
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AGE
The recommended minimum age
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Continual adult supervision is
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WARNING
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13. Never take drugs or alcohol
before or during operation of this Go
Kart.
14. Never attempt jumps or any
other type of stunts while operating
this Go Kart.
15. Always follow the pre-ride
inspection procedures and main-
tenance procedures located in this
manual before use.
16. Always go slow on terrain that
is not familiar, be alert, an obstacle
could come up unexpectedly.
17. Always keep hands, arms, legs
and feet inside the Go Kart at all
times.
5. This Go Kart is recommended for
riders 13 and older.
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properly.
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18. Never operate Go Kart in water
that is deeper than 2 inches. Do
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Water can affect braking
performance of the Go Kart. Check
braking performance after exposure
to water, it may be necessary to
apply the brakes allowing friction to
dry out the pads.
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Kart with gasoline while the engine
is running or the engine is hot.
1. Always read and understand
the Owner’s/Operator’s manual
and warnings before starting the
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2. This Go Kart should only be
assembled by someone who has
the knowledge, ability and skills to
read and understand mechanical
instructions.
3. Use caution when providing
maintenance on this Go Kart.
Make sure engine is turned off and
all components are cool. Never
attempt to make any adjustments
while engine is running.
4. Do not modify this Go Kart
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make the Go-Kart unsafe and/or
in violation of Federal and State
laws.
11. Never operate Go Kart with long
hair, loose jewelry or loose cloth-
ing that could get caught in moving
parts.
12. Always go slow on unfamiliar
terrain. Be alert to changing terrain
conditions when operating the Go
Kart.
7. This Go Kart is designed for one
operator and no passengers.
8. Always wear seat belt provided.
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before starting the Go Kart.
9. Never operate this Go Kart on
paved surfaces and/or public roads.
Pavement may cause the Go Kart to
become unstable.
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provide rollover protection. Before
each use, make sure all tubes are
securely in place and bolts are
tight.

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Ignition Switch (1): When the
ignition switch is placed in the
(ON) position the engine can start.
When the ignition switch is placed
in the (OFF) position the engine will
not start, or will turn off, if running.
1
Brake Pedal (3): Depressing the
brake pedal will stop the Go Kart.
Note: Always check brakes before
operation
Gas Pedal (4): Depressing gas pedal
will increase engine RPMs causing
Go Kart to move forward.
3
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Parking Brake (5): Depressing the
brake pedal and activating the Park-
ing brake pin will set the parking
brake.
Note: Always set parking brake
before starting the Go-Kart
5
Speed limiter bolt/(6)
To limit the top speed, turn the
throttle pedal speed regulator bolt
(6) counter clockwise until the
desired stop position is achieved.
Re-tighten Jam nut (7) against
the skid plate once adjustment is
completed.
67
7

Fuel Tank Cap (1):
To open fuel tank cap, Turn cap
counter clockwise to remove. To
re-install cap, turn cap clockwise
until snug. Make sure cap is seated
properly .
Oil Fill plug/Dipstick (2)
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cap counter clockwise to remove.
To re-install cap, turn cap clockwise
until snug. Make sure cap is seated
properly
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locked in position could
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The seat coming loose
could cause the operator
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Never operate the Go Kart
without the seat locked in
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Seat adjustment (1)
The seat bolts are located on each
side of the seat. Loosen bolts on
both sides of the seat to move the
seat forward or backward . Before
operating the Go Kart after seat
adjustment, make sure the bolts on
both sides of the seat are tight and
the seat is secure.
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Never use leaded gasoline in this
product. Leaded fuel could affect
the engine’s emissions and damage
the engine.
Go Kart requires clean unleaded
regular gasoline with a minimum
octane rating of 87 or higher.
Gasoline/ Ethanol blends
A blend of unleaded gasoline with
Ethanol, also known as GASOHOL, at
or below 10% (E10 ) can be used in
your Go Kart. Ethanol greater than
10% can damage your engine and
will void your warranty.
Gasoline/Methanol Blends
A blend of gasoline with Methanol
of 5% or less can be used in your Go
Kart. Do not use gasoline, under
any circumstances, containing more
than 5% Methanol, doing so will
damage your engine and will void the (1*,1(2,/
The recommended oil for this Go
Kart is SAE10W-30 motor oil, if this
oil is not available, any of the oils on
the chart below will work. Note the
temperature requirements for each
of the oils.
Quantity of oil - .63qt. (.6L).
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cause the fuel to expand which
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be burned or poisoned while
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Before refueling make sure to
follow the procedures listed:
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2 Make sure engine has cooled
3 Refuel only outdoors in a
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'RQRWVPRNHZKLOHUHIXHOLQJ
5 Wipe up any spills immedi-
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6 Avoid breathing any fuel
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!WARNING
warranty.
10

3HUIRUPLQJPDLQWHQDQFHDQG
checks while the engine is
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<RXFRXOGEHVHYHUHO\LQMXUHG
by moving parts or hot
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Never perform maintenance
or check procedures while the
engine is running with the
exception of checking the
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!WARNING
)DLOLQJWRLQVSHFWDQGPDLQWDLQ
your Go Kart could be hazard-
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Not following the pre-ride
inspection procedures could
result in loosing control of the
Go Kart resulting in an accident
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!WARNING
Inspecting and checking the
condition of the Go Kart before each
ride is important. Following the
pre-ride check list will help insure
the you do not have mechanical
problems which could result in
injury or becoming stranded. Make
sure the Go Kart is in good operat-
ing condition before each ride.
WHAT TO
CHECK
CHECK FOR
Steering  Smoothness
 No restriction of
movement
Brakes  &RUUHFWÁXLGOHYHO
 Inspect hoses for
leaks
 Inspect brake pads
for wear.
Tires  Proper tire pressure
 Proper tread depth
 Rubber has no
cracks
Fuel Tank  Enough fuel for the
ride
 Fuel cap secure
 Hoses have no
signs of cracks or
leaks
Throttle
Pedal
 Pedal snaps back
to idle when re-
leased
 Operates freely
Engine
Ignition
switch
 Switch shuts off
engine when acti-
vated.
Engine
Oil
 Correct oil level
Drive
Chain
 Proper tension
 Lubricated
 No excessive wear
or damage
General
Condition
 All nuts and bolts
tight
 No rattles from en-
gine or frame while
running
11

Operating this Go Kart on paved
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Operating on paved surfaces ,
including parking lots,
sidewalks, driveways and
streets can cause loss of
control resulting in severe
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only, paved surfaces adversely
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Avoid operating Go Kart on
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cross a paved surface, go slow
and do not make sudden turns
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!WARNING
Carrying a passenger on this
Go Kart could be hazardous
Carrying a passenger could
cause loss of control resulting
in severe injury of death to the
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This Go Kart is designed for one
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Never allow a passenger on this
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!WARNING
Operating this Go Kart on any
public road or highway could be
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<RXFRXOGFROOLGHZLWKDQRWKHU
vehicle if you operate on public
roads or highways resulting in
VHYHUHLQMXU\RUGHDWK
Never operate on public roads
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!WARNING
Operating this Go Kart in a
irresponsible manner which
includes jumping or other
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Jumping or other stunts could
result in loss of control of the
Go Kart resulting in severe
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Never attempt stunts, such as
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!WARNING
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Operating a Go Kart on hills
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Operating a Go Kart on a hill
could result in rolling over while
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ZDUGVZKLOHFOLPELQJÀLSSLQJ
over while descending, general
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Any of these accidents on a hill
could result in severe injury or
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Never operate a Go Kart on
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!WARNING
12

1
2
3
4
5
6
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helmet (1). A helmet helps protect
against serious head injuries in the
event of an accident. A helmet
is the most important safety gear
item you can wear. Consult with
a motorcycle dealer for the correct
size and type of helmet that is right
for you.
Always wear eye protection when
operating a Go Kart such as a face
shield or goggles (2). While operat-
ing a Go Kart you can be hit in the
eyes by any of the following: dust,
branches, rocks, debris from other
operators, bugs, etc. Good eye pro-
tection as well as a helmet and
protective operating gear should be
mandatory when operating a Go
Kart.
Wear protective clothing: Long
sleeve shirt (3), Gloves (4), Long
pants (5), over the ankle boots (6).
Operating a Go Kart exposes the
operator to many hazards, wearing
protective clothing can help protect
the operator from injury.
Operating a Go Kart without a
helmet, eye protection, and pro-
tective clothing can be
hazardous
Operating a Go Kart without a
helmet increases the chance of
severe head injury or death in
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Operating a Go Kart without eye
protection such as a face shield
or goggles could result in
severe injury in the event of an
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Operating a Go Kart without
protective clothing; closed
toe shoes, long pants, gloves,
long sleeve shirt could result in
severe injury in the event of an
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tection, long pants, long sleeve
shirt, over the ankle boots and
gloves while operating a Go
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!WARNING
13

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To connect the seat belt harness,
properly sit in the seat and place
arms through the shoulder straps
(1) After shoulder strap is in place,
buckle the lap belt (2) and tighten
by pulling the loose ends (3) .
Riding in this go kart without
the seat belt harness worn and
attached properly could be
hazardous
Riding the go kart without the
seat belt harness worn
increases the chance of injury
or death in the event of an
accident
Never operate the go kart with-
out the seat belt harness worn
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!WARNING
1
2
3
14

STARTING ENGINE
To start the engine
1. Set the parking brake by de-
pressing the brake pedal and set-
ting the parking brake pin (1).
2. Place the fuel valve (2) in the
“ON” (vertical) position.
3.. If engine is cold, place the choke
lever (3) in the “ON” (right) position.
4. Place the ON/OFF switch (4),
located on the Steering column, in
the “ON” position.
5. Pull the starter recoil cord (5) to
start the engine.
6. Once engine has warmed up for a
few minutes, place the choke lever
(3) back to the “OFF” (left)
position.
Starting or running the Go Kart
in an enclosed area such as a
garage or shed where there is
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Inhaling exhaust fumes from the
Go Kart can cause severe injury
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Never start or run the Go Kart in
an inclosed environment where
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!WARNING
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