Coleman Powersports SK100 User manual

Model SK100
Assembly Instructions
Powersports
PLEASE NOTE THAT THIS IS NOT THE OWNER’S MANUAL BUT THE
ASSEMBLY INSTRUCTIONS ONLY.
BEFORE OPERATING THIS GO-KART, MAKE SURE THE OPERATOR READS
AND UNDERSTANDS THE OWNER’S MANUAL, WARNING LABELS AND IS
FAMILIAR WITH ALL GO-KART CONTROLS.
FOR QUESTIONS REGARDING ASSEMBLY OF THIS GO-KART, PLEASE CALL
COLEMAN POWERSPORTS, TOLL FREE 888-405-8725
colemanpowered.com
REV 60619

Front Wheels
Rear Wheels
Nose Piece
Net Supports
Safety Net
PARTS
Hardware
Tool Kit
FRONT BUMPER
Side pads
Owner’s Manual

PARTS FRONT WHEEL ASSEMBLY
B
A
B
C
A
M14 Washer 2ea. (A)
M14 Castle Nut 2ea. (B)
Cotter Pins 2ea. (C)
Hardware:
1. Locate front wheels.
Note: Front wheels have
bearings on both sides of
hubs
2. Install front tires on
axles making sure air
stem on rim faces out.
3. Attach wheel to axle
using hardware in the
following order:
Washer (A)
Castle Nut (B)
Cotter Pin (C)
4. Tighten castle nut (B)
snug. Do not over tighten.
5. Install cotter pin (C),
make sure to bend ends
over once installed.
Failing to install cotter pins
could be hazardous.
Failing to install cotter pins
could cause the wheel to fall
off resulting in an accident.
Never operate Go Kart
without cotter pins installed
!WARNING
C
Bearing
Front Wheel
Air stem to
face out

Wheel Spacers 2ea. (A)
Key 2ea. (B)
M14Washer 2ea. (C)
M14 Castle nuts 2ea. (D)
Cotter pins 2ea. (E)
Hardware:
REAR WHEEL ASSEMBLY
B
A
C
D
E
C
AB
E
1. Slide wheel spacer (A) over
axle
2. Insert Key (B) into Keyway
grove on axle.
3. Install Tires on rear
axle making sure air stem on
rim faces out.
4. Attach wheel to axle
using hardware in the
following order:
Washer (C)
Castle Nut (D)
Cotter Pin (E)
5. Tighten castle nut (D) snug.
Do not over tighten.
6. Install cotter pin (E), make
sure to bend ends over once
installed.
D
Stem
Failing to install cotter pins
could be hazardous.
Failing to install cotter pins
could cause the wheel to fall
off resulting in an accident.
Never operate Go Kart
without cotter pins installed
!WARNING
Keyway
Grove
Rear wheel

Keyway
Grove
BUMPER ASSSEMBLY
M8 x 35 bolts 2ea. (A)
M8 Lock Nuts 2ea. (B)
Bumper 1ea. (C)
1. Install front bumper (C) and
attach to Frame using bolts (A) and
Lock Nuts (B).
Tighten bolts.
A
A
Hardware:
B
C
B
A
C

B
NOSE ASSEMBLY
M6 X 16 Screws 4 ea. (A)
M6 Plastic Flat Washers 4 ea. (B)
Plastic Nose piece 1ea. (C)
A
B
C
A
B
BA
1. Attach front nose piece
(C) to frame with Screws
(A) and plastic washers
(B).
2. Attach wires (D) to
ON/OFF switch (E). Note:
Colored wires can attach
to either terminal.
Bottom view
D
E
C

B
Bottom view
STEERING COLUMN AND SIDE PADS INSTALL
A B
C
M8 X 55 bolt 1 ea. (A)
M8 Lock Nut 1 ea. (B)
Frame Pads 2ea. (E)
1. Lift steering column
(C) up to steering bracket
(D)
2. Attach bracket with
Bolt (A) and Lock nut (B)
3. Install Pads (E) on both
sides of kart.
B
A
D
E
E

NET SUPPORT ASSEMBLY
M8 X 30 Allen Head bolts 4 ea. (A)
M8 Lock Nuts 4 ea. (B)
M8 X 45 Phillips Screw 1ea. (C)
M8 X 55 Phillips Screw 1ea. (D)
Loop support 1ea. (E)
Back support 1ea. (F)
Net 1ea (G)
AB
CD
E
FG
A
B
E
1. Attach Loop Support
(E) to Kart frame using
allen head bolts (A) and
lock nuts (B).
Note: Do not fully tighten
bolts until assembly is
completed
2. Attach back support
(F) with the phillips bolt
(C) on top and phillips bolt
D on bottom.
3. Install net to frame
using buckles provided.
F
C
D
G

Performing maintenance and
checks while the engine is running
could be hazardous.
You could be severely injured by
moving parts or hot surfaces.
Never perform maintenance or
check procedures while the
engine is running with the exception
of checking the ignition switch or
throttle.
!WARNING
Failing to inspect and
maintain your Go Kart could be
hazardous.
Not following the pre-ride inspection
procedures could result in loosing
control of the Go Kart resulting in
an accident or damage to the Go
Kart
Always perform a Pre-ride
inspection before each ride.
PRE-RIDE INSPECTION
!WARNING
Inspecting and checking the
condition of the Go Kart
before each ride is important.
Following the pre-ride check
list will help insure the you do
not have mechanical
problems which could result
in injury or becoming
stranded. Make sure the Go
Kart is in good operating
condition before each ride.
WHAT TO
CHECK
CHECK FOR
Steering • Smoothness
• No restriction of
movement
Brakes • Stops Kart
• Inspect hoses
• Correct uid level
• Inspect brake pads
for wear.
Tires • Proper tire pressure
• Proper tread depth
• Rubber has no
cracks
Fuel Tank • Enough fuel for the
ride
• Fuel cap secure
• Hoses have no
signs of cracks or
leaks
Throttle
Pedal
• Pedal snaps back
to idle when
released
• Operates freely
Engine
Ignition
switch
• Switch shuts off
engine when
activated.
Engine
Oil
• Correct oil level
Safety
Net
• Securely attached
• Good condition
Drive
Chain
• Proper tension
• Lubricated
• No excessive wear
or damage
General
Condition
• All nuts and bolts
tight
• No rattles from
engine or frame
while running
• All guards attached

WARNING
Never Attempt to start this Go-Kart without reading and
understanding the Owner’s/Operator’s manual. The
Owner’s/Operator’s manual provides information on
safety, parts, functions, pre-ride inspection, starting and
maintenance.
!
Powersports
Phone: [phone]
Colemanpowered.com